CN208261554U - Superfine micro- wire continuous ultrasound washing unit - Google Patents
Superfine micro- wire continuous ultrasound washing unit Download PDFInfo
- Publication number
- CN208261554U CN208261554U CN201820718893.7U CN201820718893U CN208261554U CN 208261554 U CN208261554 U CN 208261554U CN 201820718893 U CN201820718893 U CN 201820718893U CN 208261554 U CN208261554 U CN 208261554U
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- Prior art keywords
- guide wheel
- pay
- take
- wire
- ultrasonic cleaning
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- 238000005406 washing Methods 0.000 title abstract description 6
- 238000002604 ultrasonography Methods 0.000 title abstract 2
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000004140 cleaning Methods 0.000 claims abstract description 24
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 23
- 230000007704 transition Effects 0.000 claims abstract description 9
- 238000007605 air drying Methods 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims description 25
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 abstract description 2
- 230000008520 organization Effects 0.000 abstract 2
- 238000000034 method Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000006872 improvement Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910001111 Fine metal Inorganic materials 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Landscapes
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a kind of superfine micro- wire continuous ultrasound washing units, including payingoff mechanism, ultrasonic cleaning organization, take-up mechanism and tension control system.Payingoff mechanism includes pay off rack, tension rail, the first unwrapping wire guide wheel and the second unwrapping wire guide wheel set on the supporting plate；Ultrasonic cleaning organization includes framework, rinse bath, transition guide wheel and air-drying box, and rinse bath is divided into outer groove and inside groove, and is equipped with supersonic generator in inner tank interior, and take-up mechanism includes the first take-up guide wheel, the second take-up guide wheel and Wire winding shaft.Utility model device can carry out the cleaning of tinsel of four groups of diameters between 0.01mm-0.03mm simultaneously under the same regulation of tension control system, the continuity cleaning of atomic fine wire line is realized by continuous unwrapping wire and take-up continuously mechanism, greatly improve cleaning efficiency, and pass through a series of conducting mechanism, it is orderly aligned between each other, interference will not be generated.
Description
Technical Field
The utility model relates to a washing technical field of metal wire material, concretely relates to continuous supersound belt cleaning device of superfine metal wire.
Background
The metal wire is made up by using metal wire rod, wire coil or metal bar as raw material through the processes of drawing-annealing-redrawing-re-annealing, etc. several times through the processes of wire-drawing equipment and annealing equipment, etc. so as to obtain the invented wire (wire) products with different specifications and models. The metal wire needs to be lubricated by lubricants such as graphite in the drawing process, and graphite lubricants and other impurities are remained on the surface of the wire after the drawing process is finished, so that the surface of the wire needs to be cleaned to obtain a clear and bright surface.
The traditional cleaning method is to soak the wire material in a mixed solution of hydrofluoric acid and nitric acid for acid cleaning, then wash the wire material with clear water and dry the wire material. This method has significant disadvantages: the acid solution can corrode the surface of the wire while washing away impurities on the surface of the wire, so that corrosion pits appear on the surface of the wire, the thickness of the wire is uneven, and the yield and the use efficiency of the wire are greatly reduced. The acid pickling easily causes hydrogen embrittlement of the wire, and the mechanical property of the wire is seriously influenced; in addition, the waste liquid of acid washing causes pollution to the environment, and does not meet the requirements of ecological environmental protection.
At present, no cleaning device specially designed for metal wires, particularly ultra-fine metal wires, exists in the market, so that the wire yield is low, the subsequent processing of the wire is seriously influenced, and the performance and the final use of the wire are influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a continuous supersound belt cleaning device of superfine little wire is provided, it has solved traditional belt cleaning device and can't carry out continuous abluent difficult problem to superfine wire for example the line footpath is at the silk material below 0.03mm, has also avoided traditional cleaning method can reduce the lumber recovery and the availability factor of silk material to and influence the problem of silk material mechanical properties.
The utility model discloses the technical problem that will solve adopts following technical scheme to realize:
the continuous ultrasonic cleaning device for the superfine metal wire is characterized in that the diameter of the superfine metal wire is 0.01-0.03 mm, the continuous ultrasonic cleaning device comprises a pay-off mechanism, an ultrasonic cleaning mechanism, a take-up mechanism and a tension control system which are sequentially arranged,
the pay-off mechanism comprises a pay-off rack, a tension rod, a first pay-off guide wheel and a second pay-off guide wheel which are arranged on the supporting plate; the ultrasonic cleaning mechanism comprises a frame body arranged on the supporting plate, and a cleaning tank, a transition guide wheel and an air drying box which are arranged in the frame body, wherein the cleaning tank is divided into an outer tank and an inner tank, an ultrasonic generator is arranged in the inner tank, an ultrasonic conduction cover is arranged above the ultrasonic generator, a guide pipe for transmitting a cleaning medium is arranged in the inner tank, and the guide pipe penetrates through the ultrasonic conduction cover and extends to the bottom of the inner tank; the take-up mechanism comprises a first take-up guide wheel, a second take-up guide wheel and a take-up shaft; the tension control system is connected with and controls the pay-off mechanism and the take-up mechanism, the tension threshold value of the tension control system is adjustable between 0.1cN and 5cN, and different tension threshold values correspond to different take-up and pay-off linear speeds.
The further improvement lies in that four groups of the pay-off rack, the tension rod, the first pay-off guide wheel, the second pay-off guide wheel, the transition guide wheel, the first take-up guide wheel, the second take-up guide wheel and the take-up shaft are arranged.
The further improvement is that the height of the groove wall of the outer groove is higher than that of the inner groove.
The improvement is that the groove openings at the two ends of the inner groove are provided with wire guide plates, and each wire guide plate is provided with four overflow openings.
The further improvement is that the ultrasonic transmission cover is of a metal or alloy material structure.
The further improvement is that a lead through hole is formed in the side wall of the frame body, close to the pay-off mechanism, on one side.
The further improvement lies in that two transparent protective covers are arranged on the frame body.
The utility model has the advantages that: the cleaning operation of four groups of metal wires with the diameter of 0.01mm-0.03mm can be simultaneously carried out under the same regulation and control of a tension control system, the continuous cleaning of the superfine metal wires is realized through a continuous paying-off mechanism and a continuous wire take-up mechanism, the cleaning efficiency is greatly improved, and the metal wires are orderly arranged through a series of wire guide mechanisms without interference; in addition, through ultrasonic generrator cooperation supersound conduction cover can improve the washing dynamics, and can not cause the damage to the wire, especially to the superfine metal silk.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of an inner groove structure;
the device comprises a tension control system 1, a support plate 2, a pay-off rack 3, a tension rod 4, a first pay-off guide wheel 5, a second pay-off guide wheel 6, a frame 7, a transition guide wheel 8, an air drying box 9, an outer groove 10, an inner groove 11, an ultrasonic generator 12, an ultrasonic conduction cover 13, a guide pipe 14, a first take-up guide wheel 15, a second take-up guide wheel 16, a take-up shaft 17, a wire guide plate 18, a liquid overflow port 19, a lead through hole 20 and a transparent protective cover 21.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand and understand, the present invention is further explained by combining with the specific drawings.
Referring to fig. 1 and 2, the continuous ultrasonic cleaning device for the ultra-fine metal wire includes a pay-off mechanism, an ultrasonic cleaning mechanism, a take-up mechanism and a tension control system 1, which are sequentially arranged.
The pay-off mechanism comprises a pay-off rack 3, a tension rod 4, a first pay-off guide wheel 5 and a second pay-off guide wheel 6 which are arranged on the supporting plate 2; the ultrasonic cleaning mechanism comprises a frame body 7 arranged on the supporting plate 2, and a cleaning tank, a transition guide wheel 8 and an air drying box 9 which are arranged in the frame body 7, wherein the cleaning tank is divided into an outer tank 10 and an inner tank 11, an ultrasonic generator 12 is arranged in the inner tank 11, an ultrasonic conduction cover 13 is arranged above the ultrasonic generator 12, and the ultrasonic conduction cover 13 is of a metal or alloy material structure. A guide pipe 14 for transmitting a cleaning medium is arranged in the inner groove 11, and the guide pipe 14 penetrates through the ultrasonic transmission cover 13 and extends to the bottom of the inner groove 11; the take-up mechanism comprises a first take-up guide wheel 15, a second take-up guide wheel 16 and a take-up shaft 17.
The tension control system 1 is connected with and controls the pay-off mechanism and the take-up mechanism, the tension threshold value is adjustable between 0.1cN and 5cN, and different tension threshold values correspond to different take-up and pay-off speeds. The tension control system 1 is provided with a human-computer interface, and parameters such as wire traction speed, ultrasonic frequency and the like can be set.
In particular, four groups of the pay-off rack 3, the tension rod 4, the first pay-off guide wheel 5, the second pay-off guide wheel 6, the transition guide wheel 8, the first take-up guide wheel 15, the second take-up guide wheel 16 and the take-up shaft 17 are arranged, so that the four groups of metal wires can be cleaned simultaneously. Wherein,
the notches at the two ends of the inner groove 11 are provided with wire guide plates 18, and each wire guide plate 18 is provided with four overflow ports 19. The height of the wall of the outer tank 10 is higher than that of the inner tank 11, and the tank body is arranged below the cleaning tank, so that the cleaning medium is fed into the inner tank 11 from the conduit 14 during operation, and after the tank is full, the medium flows out of the overflow port 19 to the outer tank 10 and is collected by the tank body.
In addition, a lead through hole 20 is formed in the side wall of the frame body 7 close to one side of the pay-off mechanism; two transparent protective covers 21 are arranged on the frame body 7, and the transparent protective covers 17 are connected to the notches through hinges and can be opened and closed.
The utility model discloses lie in realizing that the diameter carries out continuous ultrasonic cleaning on the surface of the following superfine wire line of 0.03mm, work as the utility model discloses the device is wasing the during operation, and the line order of walking of superfine wire is: a pay-off shaft wound with metal wires is placed on a pay-off rack 3, the pay-off shaft actively pays off, and is drawn to a first pay-off guide wheel 5 and a second pay-off guide wheel 6 through a tension rod 4, and the tension rod 4 can control the pay-off speed; then the mixture is led into an inner groove 11 in the ultrasonic cleaning mechanism through a lead through hole 20 for ultrasonic cleaning, and then is led to an air drying box 9 through a transition guide wheel 8; and the air-dried metal wire is sequentially pulled to a first wire take-up guide wheel 15 and a second wire take-up guide wheel 16 in a wire take-up mechanism, and finally collected by a wire take-up shaft arranged on a wire take-up shaft 17, and wire arrangement and winding processes are carried out simultaneously to prepare a finished product.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The continuous ultrasonic cleaning device for the superfine metal wires is characterized in that: the diameter of the superfine metal wire is 0.01-0.03 mm, and the continuous ultrasonic cleaning device comprises a pay-off mechanism, an ultrasonic cleaning mechanism, a take-up mechanism and a tension control system (1) which are sequentially arranged;
the pay-off mechanism comprises a pay-off rack (3), a tension rod (4), a first pay-off guide wheel (5) and a second pay-off guide wheel (6) which are arranged on the supporting plate (2); the ultrasonic cleaning mechanism comprises a frame body (7) arranged on the supporting plate (2), and a cleaning tank, a transition guide wheel (8) and an air drying box (9) which are arranged in the frame body (7), wherein the cleaning tank is divided into an outer tank (10) and an inner tank (11), an ultrasonic generator (12) is arranged in the inner tank (11), an ultrasonic transmission cover (13) is arranged above the ultrasonic generator (12), a guide pipe (14) for transmitting a cleaning medium is arranged in the inner tank (11), and the guide pipe (14) penetrates through the ultrasonic transmission cover (13) to extend to the bottom of the inner tank (11); the wire rewinding mechanism comprises a first wire rewinding guide wheel (15), a second wire rewinding guide wheel (16) and a wire rewinding shaft (17); the tension control system (1) is connected with and controls the pay-off mechanism and the take-up mechanism, the tension threshold value of the tension control system is adjustable between 0.1cN and 5cN, and different tension threshold values correspond to different take-up and pay-off linear speeds.
2. The continuous ultrasonic cleaning device for ultrafine metal wires according to claim 1, characterized in that: four sets of the pay-off rack (3), the tension rod (4), the first pay-off guide wheel (5), the second pay-off guide wheel (6), the transition guide wheel (8), the first take-up guide wheel (15), the second take-up guide wheel (16) and the take-up shaft (17) are arranged.
3. The continuous ultrasonic cleaning device for ultrafine metal wires according to claim 1, characterized in that: the height of the wall of the outer groove (10) is higher than that of the wall of the inner groove (11).
4. The continuous ultrasonic cleaning device for ultrafine metal wires according to claim 3, characterized in that: wire guide plates (18) are respectively arranged at the notches at the two ends of the inner groove (11), and four overflow ports (19) are respectively formed in each wire guide plate (18).
5. The continuous ultrasonic cleaning device for ultrafine metal wires according to claim 1, characterized in that: the ultrasonic transmission cover (13) is of a metal or alloy material structure.
6. The continuous ultrasonic cleaning device for ultrafine metal wires according to claim 1, characterized in that: and a lead through hole (20) is formed in the side wall of the frame body (7) close to one side of the pay-off mechanism.
7. The continuous ultrasonic cleaning device for ultrafine metal wires according to claim 1, characterized in that: two transparent protective covers (21) are arranged on the frame body (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820718893.7U CN208261554U (en) | 2018-05-14 | 2018-05-14 | Superfine micro- wire continuous ultrasound washing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820718893.7U CN208261554U (en) | 2018-05-14 | 2018-05-14 | Superfine micro- wire continuous ultrasound washing unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208261554U true CN208261554U (en) | 2018-12-21 |
Family
ID=64682597
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820718893.7U Active CN208261554U (en) | 2018-05-14 | 2018-05-14 | Superfine micro- wire continuous ultrasound washing unit |
Country Status (1)
| Country | Link |
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| CN (1) | CN208261554U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108380693A (en) * | 2018-05-14 | 2018-08-10 | 安徽三晶新材料有限公司 | Superfine micro- wire continuous ultrasound washing unit |
-
2018
- 2018-05-14 CN CN201820718893.7U patent/CN208261554U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108380693A (en) * | 2018-05-14 | 2018-08-10 | 安徽三晶新材料有限公司 | Superfine micro- wire continuous ultrasound washing unit |
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