CN220077796U - Automatic feeding device and processing equipment for air conditioner stop valve body - Google Patents
Automatic feeding device and processing equipment for air conditioner stop valve body Download PDFInfo
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- CN220077796U CN220077796U CN202321533489.XU CN202321533489U CN220077796U CN 220077796 U CN220077796 U CN 220077796U CN 202321533489 U CN202321533489 U CN 202321533489U CN 220077796 U CN220077796 U CN 220077796U
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- 238000007599 discharging Methods 0.000 claims abstract description 42
- 230000007704 transition Effects 0.000 claims abstract description 21
- 210000001503 joint Anatomy 0.000 claims description 37
- 238000012840 feeding operation Methods 0.000 abstract description 5
- 230000036544 posture Effects 0.000 description 8
- 230000005484 gravity Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model relates to the field of automatic processing, and particularly discloses an automatic feeding device and processing equipment for an air conditioner stop valve body. The automatic feeding device comprises a sorting assembly and a feeding assembly, wherein the sorting assembly comprises a sorting unit and a discharging channel; the feeding assembly comprises an adjusting unit, a transition clamping unit and at least one translation unit, wherein the adjusting unit comprises a clamping piece and an adjusting driving piece, the transition clamping unit comprises a clamping piece, and the translation unit comprises a clamping piece and a translation driving piece; the adjusting unit and the translation unit are respectively provided with at least two position states. Above automatic loading attachment passes through sorting subassembly and feed assembly's cooperation, accomplishes sorting, gesture adjustment and the feeding operation of valve body jointly, has the advantage that degree of automation is high.
Description
Technical Field
The utility model relates to the field of automatic processing, in particular to an automatic feeding device and processing equipment for an air conditioner stop valve body.
Background
The stop valve is a valve type widely applied to control on-off of a system pipeline and has the advantages of low use cost, long service life and the like. The air conditioning system is also internally provided with a stop valve, and the structure of the stop valve is correspondingly compact due to the limited volume of the air conditioning system, in particular to a vehicle-mounted air conditioner.
The valve body is a basic component of the stop valve and plays roles of supporting the foundation and connecting the foundation. As shown in fig. 1 and 2, the valve body comprises a large end 03 and a small end 01, a six-aspect structure and a threaded connection structure are arranged on the outer side of the valve body, the six-aspect structure is located at the large end 03, a cavity 04 is arranged in the valve body, two ends of the cavity 04 are open, a plurality of radial through holes 02 are formed at the same time, and the radial through holes 02 are communicated with the outer side of the valve body and the cavity 04 in the radial direction.
Because the structure of the valve body has big and small ends, the posture adjustment is needed during feeding, which causes certain difficulty for automatic feeding operation.
Disclosure of Invention
The utility model aims to solve the technical problem of providing an automatic feeding device and processing equipment for an air conditioner stop valve body, sorting, posture adjustment and feeding operation of the valve body are completed jointly through matching of a sorting assembly and a feeding assembly, and the automatic feeding device has the advantage of high automation degree.
In order to solve the technical problems, the technical scheme provided by the utility model is as follows: the automatic feeding device for the air conditioner stop valve body comprises a sorting assembly and a feeding assembly, wherein the sorting assembly comprises a sorting unit and a discharging channel, and the inlet end of the discharging channel corresponds to the sorting unit;
the feeding assembly comprises an adjusting unit, a transition clamping unit and at least one translation unit, wherein the adjusting unit comprises a clamping piece and an adjusting driving piece, the transition clamping unit comprises a clamping piece, and the translation unit comprises a clamping piece and a translation driving piece;
the adjusting unit and the translation unit are respectively provided with at least two position states, wherein the first position state of the adjusting unit corresponds to the discharge end of the discharge channel, and the second position state of the adjusting unit corresponds to the transition clamping unit; the first position state of the translation unit corresponds to the transition clamping unit, and the second position state is a feeding position.
The valve body blanks are orderly discharged from the discharging channel after being sorted by the sorting unit, and the adjusting unit is used for clamping the valve body blanks from the outlet end of the discharging channel and adjusting the postures of the valve body blanks through translational movement and rotational movement. The transition clamping unit is used for temporarily clamping the valve body blank, plays a transition role between the adjusting unit and the translation unit, and finally the translation unit completes horizontal movement feeding of the valve body blank.
Through the cooperation of letter sorting subassembly and feeding subassembly, accomplish letter sorting, gesture adjustment and the feeding operation of valve body jointly, have the advantage that degree of automation is high.
Preferably, the sorting unit comprises a hopper and a sorting channel, and the inlet end of the discharging channel corresponds to the sorting channel;
at least two lifting blocks are arranged in the sorting channel, are arranged in parallel and are distributed in sequence from bottom to top along the direction from the hopper to the discharging channel; the upper end surfaces of the lifting blocks are jacking surfaces, in every two adjacent lifting blocks, the upper limit position of the previous lifting block corresponds to the lower limit position of the next lifting block, the lower limit position of the first lifting block is positioned in the hopper, and the upper limit position of the last lifting block corresponds to the inlet end of the discharging channel.
When the first lifting block is at the lower limit, part of valve body blanks enter the lifting surface of the first lifting block. When the first lifting block enters the upper limit position, the valve body blank is lifted synchronously. When the first lifting block is positioned at the upper limit position, the latter lifting block is positioned at the lower limit position, the lifting surfaces of the two lifting blocks are aligned at the moment, and the valve body blank rolls down to the lifting surface of the second lifting block under the action of gravity, and the lifting surface is limited to be obliquely arranged relative to the horizontal plane. Finally, the valve body blanks enter the inlet end of the sorting channel under the relay lifting of each lifting block, and automatic feeding of the valve body blanks is completed.
Preferably, the discharging channel comprises an attitude adjustment section corresponding to the outlet end, and the cross section of the attitude adjustment section comprises an upper trough and a lower trough which are arranged in a vertically stacked manner; the upper trough is communicated with the lower trough, and the width of the upper trough is larger than that of the lower trough; and a vibration generating unit is arranged below the adjusting section.
Because the valve body blank has a large end and a small end, the width of the blanking groove is set to be larger than the small end of the blank and smaller than the large end of the blank. When the blank enters the adjusting section, the small end of the blank enters the blanking groove under the action of gravity, and the large end of the blank is limited in the upper groove, so that the blank is ensured to be basically consistent in posture. The vibration generating unit can apply vibration waves to the discharging channel, so that valve body blanks can be effectively prevented from being blocked in the feeding groove due to overlarge gesture deviation entering the adjusting section, and the gesture adjusting efficiency and reliability are improved.
Preferably, the sorting assembly further comprises a side-to-side unit corresponding to the outlet end of the discharge channel, the side-to-side unit comprising a lateral slider and a side-to-side drive unit for driving the lateral slider to move in a direction perpendicular to the discharge channel. The lateral sliding block is provided with a limiting groove, the lateral direction and the top of the limiting groove are opened, and the lateral opening corresponds to the outlet end of the discharging channel.
When the limiting groove moves to be aligned with the outlet end of the discharging channel, the single valve body blank enters the limiting groove, then the lateral sliding block moves, the limiting groove is staggered with the outlet end of the discharging channel, and the outlet end of the discharging channel is closed. By providing side-to-side units, a single orderly delivery of valve body blanks from the discharge channel can be achieved.
Preferably, the number of the translation units is three, and the translation units are a first translation unit, a second translation unit and a third translation unit in sequence;
the first translation unit, the second translation unit and the third translation unit respectively comprise clamping pieces and translation driving pieces, wherein the translation driving pieces are used for driving the corresponding clamping pieces to linearly move; the moving directions of the first translation unit and the second translation unit are relatively parallel, and the clamping pieces of the first translation unit and the second translation unit are relatively arranged; the second translation unit and the third translation unit are arranged relatively and vertically in the motion direction;
the first translation unit, the second translation unit and the third translation unit are respectively provided with at least two position states, wherein the first position state of the first translation unit corresponds to the transition clamping unit, the second position state of the first translation unit corresponds to the first position state of the second translation unit, the second position state of the second translation unit corresponds to the first position state of the third translation unit, and the second position state of the third translation unit is a feeding position.
Through the orderly matching of the three translation units, the movement feeding of the valve body blank is completed together.
The processing equipment for the air conditioner stop valve body comprises the automatic feeding device;
the automatic feeding device comprises a machine frame, and is characterized by further comprising a processing module, wherein the processing module comprises a machine frame, a clamp unit, a clamp driving unit and a plurality of stations are arranged on the machine frame, each station comprises a feeding station, a discharging station and a processing station, the processing station is correspondingly provided with a cutting unit, and an automatic feeding device corresponds to the feeding station; the clamp driving unit is used for driving the clamp unit to switch in an indexing manner between stations;
the feeding position of the translation unit corresponds to the feeding station.
Preferably, the rack is provided with a clamp seat, the clamp seat is movably connected with the rack in a rotating way, the clamp unit is arranged on the clamp seat, and the clamp driving unit drives the clamp seat to rotate.
Preferably, two sides of the clamp seat are respectively provided with a clamp unit, wherein the feeding station and the discharging station correspond to different sides of the clamp seat; the clamping device also comprises a first butt joint station and a second butt joint station, wherein the first butt joint station and the second butt joint station are opposite left and right relative to the clamp seat; the first butt joint station is provided with a first butt joint operation unit, the second butt joint station is provided with a second butt joint operation unit, the first butt joint operation unit is used for clamping the valve body from the corresponding clamp unit and transferring the valve body to the second butt joint operation unit, and the second butt joint operation unit is used for transferring the valve body to the corresponding clamp unit.
Through the cooperation of anchor clamps seat and anchor clamps drive unit, realize the valve body and shift between each station, can arrange more multistation in limited space to accomplish the processing demand of valve body. Meanwhile, the first butt joint operation unit is matched with the second butt joint operation unit, so that the number of stations is further increased, and the automatic processing method is suitable for automatic processing of parts with small volumes and complex procedures of valve bodies.
Drawings
Fig. 1 is a schematic structural view of an air conditioner stop valve according to the present embodiment;
fig. 2 is a cross-sectional view of an air conditioner shut-off valve processed in the present embodiment;
fig. 3 is a schematic structural diagram of an automatic feeding device for an air conditioner stop valve body in the embodiment;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
fig. 5 is a schematic structural diagram of a discharging channel and an adjusting unit in the automatic feeding device for an air conditioner stop valve body according to the embodiment;
fig. 6 is a schematic structural diagram of a translation unit in an automatic feeding device for an air conditioner stop valve body in the embodiment;
fig. 7 is a schematic structural view of a processing apparatus for an air conditioner shut-off valve body of the present embodiment.
Description of the embodiments
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
Examples
As shown in fig. 3, an automatic feeding device for an air conditioner stop valve body comprises a sorting assembly 12 and a feeding assembly 11, wherein the sorting assembly 12 comprises a sorting unit and a discharging channel 121, and an inlet end of the discharging channel 121 corresponds to the sorting unit.
As shown in fig. 3, the sorting unit includes a hopper 123 and a sorting channel 124, and an inlet end of the discharging channel 121 corresponds to the sorting channel 124. At least two lifting blocks are arranged in the sorting channel 124, are arranged in parallel and are distributed in sequence from bottom to top along the direction from the hopper 123 to the discharging channel 121. The upper end surface of the lifting block is a lifting surface, and in every two adjacent lifting blocks, the upper limit position of the previous lifting block corresponds to the lower limit position of the next lifting block, the lower limit position of the first lifting block is positioned in the hopper 123, and the upper limit position of the last lifting block corresponds to the inlet end of the discharging channel 121.
When the first lifting block is at the lower limit, part of valve body blanks enter the lifting surface of the first lifting block. When the first lifting block enters the upper limit position, the valve body blank is lifted synchronously. When the first lifting block is positioned at the upper limit position, the latter lifting block is positioned at the lower limit position, the lifting surfaces of the two lifting blocks are aligned at the moment, and the valve body blank rolls down to the lifting surface of the second lifting block under the action of gravity, and the lifting surface is limited to be obliquely arranged relative to the horizontal plane. Finally, the valve body blanks enter the inlet end of the sorting channel 124 under the relay lifting of each lifting block, and automatic feeding of the valve body blanks is completed.
As shown in fig. 4 and 5, the discharging channel 121 includes a posture adjustment section 1211 corresponding to the outlet end, and the cross section of the posture adjustment section 1211 includes an upper trough and a lower trough that are stacked one above the other. The feeding trough is communicated with the discharging trough, and the width of the feeding trough is larger than that of the discharging trough. A vibration generating unit 125 is provided below the adjustment section.
Because the valve body blank has a large end and a small end, the width of the blanking groove is set to be larger than the small end of the blank and smaller than the large end of the blank. When the blank enters the adjusting section, the small end of the blank enters the blanking groove under the action of gravity, and the large end of the blank is limited in the upper groove, so that the blank is ensured to be basically consistent in posture. The vibration generating unit 125 can apply vibration waves to the discharging channel 121, so that the valve body blank can be effectively prevented from being blocked in the feeding groove due to overlarge gesture deviation entering the adjusting section, and the efficiency and the reliability of gesture adjustment are improved.
As shown in fig. 4 and 5, sorter assembly 12 also includes side-to-side unit 122 corresponding to the outlet end of discharge channel 121, side-to-side unit 122 including a side-to-side slider and a side-to-side drive unit for driving movement of the side-to-side slider in a direction perpendicular to discharge channel 121. The lateral sliding block is provided with a limiting groove, the lateral direction and the top of the limiting groove are opened, and the lateral opening corresponds to the outlet end of the discharging channel 121.
When the limit slot moves into alignment with the outlet end of the discharge channel 121, the single valve body blank enters the limit slot and then moves laterally to the slide block, the limit slot is staggered from the outlet end of the discharge channel 121, and the outlet end of the discharge channel 121 is closed. By providing side-to-side unit 122, individual sequential delivery of valve body blanks from discharge channel 121 may be achieved.
As shown in fig. 4 and 5, the feeding assembly 11 includes an adjusting unit 111, a transition clamping unit 113, and at least one translation unit, wherein the adjusting unit 111 includes a clamping member and an adjusting driving member, the transition clamping unit 113 includes a clamping member, and the translation unit includes a clamping member and a translation driving member.
The adjusting unit 111 and the shifting unit respectively have at least two position states, wherein the first position state of the adjusting unit 111 corresponds to the discharging end of the discharging channel 121, and the second position state of the adjusting unit 111 corresponds to the transition clamping unit 113; the first position state of the translation unit corresponds to the transition clamping unit 113, and the second position state is a feeding position.
The valve body blanks are sequentially discharged from the discharge channel 121 after being sorted by the sorting unit, and the adjusting unit 111 is used for clamping the valve body blanks from the outlet end of the discharge channel 121 and adjusting the postures of the valve body blanks through translational movement and rotational movement. The transition clamping unit 113 is used for temporarily clamping the valve body blank, plays a transition role between the adjusting unit 111 and the translation unit, and finally the translation unit completes the horizontal movement feeding of the valve body blank.
Through the cooperation of letter sorting subassembly 12 and feeding subassembly 11, accomplish letter sorting, gesture adjustment and the feeding operation of valve body jointly, have the advantage that degree of automation is high.
As shown in fig. 6, specifically, the number of the translation units is three, and the first translation unit 112, the second translation unit 114, and the third translation unit 115 are sequentially arranged. The first translation unit 112, the second translation unit 114, and the third translation unit 115 respectively include a clamping member and a translation driving member, where the translation driving member is used to drive the corresponding clamping member to move linearly; the movement directions of the first translation unit 112 and the second translation unit 114 are relatively parallel, and the clamping pieces of the first translation unit 112 and the second translation unit 114 are relatively arranged; the second translation unit 114 is disposed relatively perpendicularly to the movement direction of the third translation unit 115. The first translation unit 112, the second translation unit 114 and the third translation unit 115 respectively have at least two position states, wherein the first position state of the first translation unit 112 corresponds to the transition clamping unit 113, the second position state of the first translation unit 112 corresponds to the first position state of the second translation unit 114, the second position state of the second translation unit 114 corresponds to the first position state of the third translation unit 115, and the second position state of the third translation unit 115 is the feeding position. Through the orderly matching of the three translation units, the movement feeding of the valve body blank is completed together.
As shown in fig. 7, a processing apparatus for an air conditioner shut-off valve body includes an automated feeding device 1 as described above. The automatic feeding device comprises a machine frame, and is characterized by further comprising a processing module 2, wherein the processing module 2 comprises a machine frame, a clamp unit, a clamp driving unit and a plurality of stations are arranged on the machine frame, each station comprises a feeding station 21, a discharging station and a processing station, a cutting unit is correspondingly arranged on each processing station, and an automatic feeding device 1 corresponds to the corresponding feeding station 21; the clamp driving unit is used for driving the clamp unit to be switched in an indexing mode among the stations. The loading position of the translation unit corresponds to the loading station 21.
Further, the frame is provided with a clamp seat, the clamp seat is in rotary movable connection with the frame, the clamp unit is arranged on the clamp seat, and the clamp driving unit drives the clamp seat to rotate. The two sides of the clamp seat are respectively provided with a clamp unit, wherein the feeding station 21 and the discharging station correspond to different sides of the clamp seat. The clamp also comprises a first butt joint station and a second butt joint station, wherein the first butt joint station and the second butt joint station are opposite left and right relative to the clamp seat. The first butt joint station is provided with a first butt joint operation unit, the second butt joint station is provided with a second butt joint operation unit, the first butt joint operation unit is used for clamping the valve body from the corresponding clamp unit and transferring the valve body to the second butt joint operation unit, and the second butt joint operation unit is used for transferring the valve body to the corresponding clamp unit.
Through the cooperation of anchor clamps seat and anchor clamps drive unit, realize the valve body and shift between each station, can arrange more multistation in limited space to accomplish the processing demand of valve body. Meanwhile, the first butt joint operation unit is matched with the second butt joint operation unit, so that the number of stations is further increased, and the automatic processing method is suitable for automatic processing of parts with small volumes and complex procedures of valve bodies.
In summary, the foregoing description is only of the preferred embodiments of the utility model, and is not intended to limit the utility model to the particular embodiments disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model.
Claims (8)
1. An automatic loading attachment for air conditioner stop valve body which characterized in that: the sorting device comprises a sorting assembly and a feeding assembly, wherein the sorting assembly comprises a sorting unit and a discharging channel, and the inlet end of the discharging channel corresponds to the sorting unit;
the feeding assembly comprises an adjusting unit, a transition clamping unit and at least one translation unit, wherein the adjusting unit comprises a clamping piece and an adjusting driving piece, the transition clamping unit comprises a clamping piece, and the translation unit comprises a clamping piece and a translation driving piece;
the adjusting unit and the translation unit are respectively provided with at least two position states, wherein the first position state of the adjusting unit corresponds to the discharge end of the discharge channel, and the second position state of the adjusting unit corresponds to the transition clamping unit; the first position state of the translation unit corresponds to the transition clamping unit, and the second position state is a feeding position.
2. The automated feeding device of claim 1, wherein: the sorting unit comprises a hopper and a sorting channel, and the inlet end of the discharging channel corresponds to the sorting channel;
at least two lifting blocks are arranged in the sorting channel, are arranged in parallel and are distributed in sequence from bottom to top along the direction from the hopper to the discharging channel; the upper end surfaces of the lifting blocks are jacking surfaces, in every two adjacent lifting blocks, the upper limit position of the previous lifting block corresponds to the lower limit position of the next lifting block, the lower limit position of the first lifting block is positioned in the hopper, and the upper limit position of the last lifting block corresponds to the inlet end of the discharging channel.
3. The automated feeding device of claim 1, wherein: the discharging channel comprises a posture adjusting section corresponding to the outlet end, and the cross section of the posture adjusting section comprises an upper trough and a lower trough which are arranged in a vertically stacked mode; the upper trough is communicated with the lower trough, and the width of the upper trough is larger than that of the lower trough; and a vibration generating unit is arranged below the adjusting section.
4. The automated feeding device of claim 1, wherein: the sorting assembly further comprises a side-moving unit corresponding to the outlet end of the discharging channel, the side-moving unit comprises a side-moving sliding block and a side-moving driving unit, the side-moving driving unit is used for driving the side-moving sliding block to move along the direction perpendicular to the discharging channel, a limiting groove is formed in the side-moving sliding block, lateral sides and top openings of the limiting groove are opened, and the lateral openings correspond to the outlet end of the discharging channel.
5. The automated feeding device according to any one of claims 1 to 4, wherein: the number of the translation units is three, and the translation units are a first translation unit, a second translation unit and a third translation unit in sequence;
the first translation unit, the second translation unit and the third translation unit respectively comprise clamping pieces and translation driving pieces, wherein the translation driving pieces are used for driving the corresponding clamping pieces to linearly move; the moving directions of the first translation unit and the second translation unit are relatively parallel, and the clamping pieces of the first translation unit and the second translation unit are relatively arranged; the second translation unit and the third translation unit are arranged relatively and vertically in the motion direction;
the first translation unit, the second translation unit and the third translation unit are respectively provided with at least two position states, wherein the first position state of the first translation unit corresponds to the transition clamping unit, the second position state of the first translation unit corresponds to the first position state of the second translation unit, the second position state of the second translation unit corresponds to the first position state of the third translation unit, and the second position state of the third translation unit is a feeding position.
6. A processing equipment for air conditioner stop valve body, its characterized in that: comprising an automated feeding device according to any one of claims 1 to 5;
the automatic feeding device comprises a machine frame, and is characterized by further comprising a processing module, wherein the processing module comprises a machine frame, a clamp unit, a clamp driving unit and a plurality of stations are arranged on the machine frame, each station comprises a feeding station, a discharging station and a processing station, the processing station is correspondingly provided with a cutting unit, and an automatic feeding device corresponds to the feeding station; the clamp driving unit is used for driving the clamp unit to switch in an indexing manner between stations;
the feeding position of the translation unit corresponds to the feeding station.
7. The processing apparatus according to claim 6, wherein: the machine frame is provided with a clamp seat, the clamp seat is in rotary movable connection with the machine frame, the clamp unit is arranged on the clamp seat, and the clamp driving unit drives the clamp seat to rotate.
8. The processing apparatus according to claim 7, wherein: the two sides of the clamp seat are respectively provided with a clamp unit, wherein the feeding station and the discharging station correspond to different sides of the clamp seat; the clamping device also comprises a first butt joint station and a second butt joint station, wherein the first butt joint station and the second butt joint station are opposite left and right relative to the clamp seat; the first butt joint station is provided with a first butt joint operation unit, the second butt joint station is provided with a second butt joint operation unit, the first butt joint operation unit is used for clamping the valve body from the corresponding clamp unit and transferring the valve body to the second butt joint operation unit, and the second butt joint operation unit is used for transferring the valve body to the corresponding clamp unit.
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CN202321533489.XU CN220077796U (en) | 2023-06-16 | 2023-06-16 | Automatic feeding device and processing equipment for air conditioner stop valve body |
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CN202321533489.XU CN220077796U (en) | 2023-06-16 | 2023-06-16 | Automatic feeding device and processing equipment for air conditioner stop valve body |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117884932A (en) * | 2024-03-14 | 2024-04-16 | 朗快智能科技(杭州)有限公司 | Automatic processing system and processing method suitable for irregular-section products |
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2023
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117884932A (en) * | 2024-03-14 | 2024-04-16 | 朗快智能科技(杭州)有限公司 | Automatic processing system and processing method suitable for irregular-section products |
CN117884932B (en) * | 2024-03-14 | 2024-05-28 | 朗快智能科技(杭州)有限公司 | Automatic processing system and processing method suitable for irregular-section products |
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