CN220077582U

CN220077582U - Valve plate rotation sorting line

Info

Publication number: CN220077582U
Application number: CN202320865079.9U
Authority: CN
Inventors: 张海勇
Original assignee: SHENZHEN NEW CANGHAI MACHINERY CO Ltd
Current assignee: SHENZHEN NEW CANGHAI MACHINERY CO Ltd
Priority date: 2023-04-10
Filing date: 2023-04-10
Publication date: 2023-11-24
Anticipated expiration: 2033-04-10

Abstract

The utility model relates to the technical field of valve block assembly, and discloses a valve block rotation sorting line, which comprises the following steps: the frame is provided with a moving track, a plurality of material bearing parts for bearing the processed workpiece are arranged in the moving track, a pushing cylinder for pushing the material bearing parts to move in the moving track is arranged on the frame, a first feeding device, a second feeding device, a third feeding device, a fourth feeding device, a fifth feeding device and a discharging device are sequentially arranged on the frame, and a control console is arranged on the frame. According to the utility model, through the control function of the control console, the first feeding device, the second feeding device, the third feeding device, the fourth feeding device and the fifth feeding device play a feeding role, and the first thick pad, the first valve block group, the piston, the second valve block group and the second thick pad of the piston assembly are assembled in sequence, so that a valve block rotation sorting line is provided, automatic assembly of valve blocks is facilitated, and the assembly efficiency of the piston is improved.

Description

Valve plate rotation sorting line

Technical Field

The utility model relates to the technical field of valve plate assembly, in particular to a valve plate rotation sorting line.

Background

In the prior art, the bottom valve and the piston in the assembly process of the automobile shock absorber are assembled manually, the thickness of each valve plate is 0.1-0.3 mm, a certain number of valve plates with a certain specification are required to be assembled in the assembly process of the piston, strict regulations are provided for a single valve plate, and the phenomena of multiple valve plates, neglected loading or misloading and the like are easy to occur in the manual assembly process, so that the shock absorber is unqualified in the subsequent test, and the production efficiency and quality of the shock absorber are affected.

Therefore, how to provide a valve plate rotation sorting line so as to facilitate automatic assembly of the valve plate is a technical problem to be solved.

Disclosure of Invention

The utility model aims to solve the technical problem of providing a valve plate rotation separation line so as to facilitate automatic assembly of valve plates.

To this end, according to a first aspect, an embodiment of the present utility model discloses a valve plate rotation separation line, including: the device comprises a frame which is arranged in a frame structure, wherein a moving track which is arranged in a shape like a Chinese character 'Hui', a plurality of material bearing parts which are used for bearing processed pieces are arranged in the moving track, a material pushing cylinder which is used for pushing the material bearing parts to move in the moving track is arranged on the frame, a first feeding device, a second feeding device, a third feeding device, a fourth feeding device, a fifth feeding device and a discharging device are sequentially arranged on the frame, and a control table which is used for controlling the working state of a valve plate rotary sorting line is arranged on the frame;

the first feeding device is used for feeding the first thick pad to the material bearing part, the second feeding device is used for feeding the first valve block group to the material bearing part, the third feeding device is used for feeding the piston to the material bearing part, the fourth feeding device is used for feeding the second valve block group to the material bearing part, and the fifth feeding device is used for feeding the second thick pad to the material bearing part, so that the first thick pad, the first valve block group, the piston, the second valve block group and the second thick pad of the piston assembly are sequentially assembled, and the discharging device is used for discharging the assembled piston assembly.

The utility model further provides a demagnetizing device, which is used for demagnetizing the piston assembly assembled on the material bearing piece.

The utility model further provides five detection devices mounted on the frame, and the five detection devices are sequentially used for detecting the height of the processed workpiece on the material bearing piece.

The utility model further provides that the detection device comprises a detection frame, a detection seat, a detection head, a detection cylinder and a pull rope sensor, wherein the detection cylinder is used for driving the detection head to detect the height of a workpiece on the detection frame, and the pull rope sensor is used for detecting and reading the height value of the workpiece.

The first feeding device comprises a first feeding piece and a first feeding piece, wherein the first feeding piece is used for placing a plurality of first thick mats, and the first feeding piece is used for feeding the first thick mats in the first feeding piece to the material bearing piece.

The second feeding device comprises a second feeding piece and a second feeding piece, wherein the second feeding piece is used for placing a plurality of first valve plates and conveying the first valve plates to a feeding position, and the second feeding piece is used for vacuum-adsorbing the first valve plates in the second feeding piece and feeding the first valve plates to the material bearing piece.

The third feeding device comprises a third feeding assembly line, a third pushing piece, a third feeding assembly line and a third feeding mechanical arm, wherein the third feeding assembly line is used for moving a piston to a pushing position, the third pushing piece is used for pushing the piston on the third feeding assembly line to the third feeding assembly line, the third feeding assembly line is used for driving the piston to move to a feeding position, and the third feeding mechanical arm is used for feeding the piston on the third feeding assembly line to the material bearing piece.

The utility model further provides that the fourth feeding device comprises a fourth feeding piece and a fourth feeding piece, wherein the fourth feeding piece is used for placing a plurality of second valve plates and conveying the second valve plates to a feeding position, and the fourth feeding piece is used for vacuum-adsorbing the second valve plates in the fourth feeding piece and feeding the second valve plates to the material bearing piece.

The utility model further provides that the fifth feeding device comprises a fifth feeding piece and a fifth feeding piece, wherein the fifth feeding piece is used for placing a plurality of second thick mats, and the fifth feeding piece is used for feeding the second thick mats in the fifth feeding piece to the material bearing piece.

The blanking device comprises a blanking manipulator, a blanking assembly line and a blanking disc, wherein the blanking manipulator is used for grabbing and blanking the blanking disc by the piston assembly assembled on the material bearing part, and the blanking assembly line is used for driving the blanking disc to conduct linear motion.

The utility model has the following beneficial effects: through the control effect of control cabinet, first loading attachment, second loading attachment, third loading attachment, fourth loading attachment and fifth loading attachment play the loading effect, to the first thick pad of piston assembly, first valve block group, piston, second valve block group and the thick pad of second are assembled in proper order, and then provide a valve block gyration sorting line, be convenient for carry out automated assembly to the valve block, promoted the assembly efficiency of piston.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic perspective view of a first view angle in a rotary valve plate sorting line according to the embodiment;

fig. 2 is a schematic perspective view of a second view angle in a rotary valve plate sorting line according to the embodiment;

fig. 3 is a schematic perspective view of a third view angle in a rotary valve plate sorting line according to the embodiment;

fig. 4 is a schematic perspective view of a fourth view angle in a rotary valve plate sorting line according to the embodiment;

fig. 5 is a schematic structural diagram of a detection device in a valve plate rotation separation line according to the embodiment;

fig. 6 is a schematic structural diagram of a material bearing member in a rotary valve plate sorting line according to the embodiment;

FIG. 7 is an enlarged schematic view of the structure at A of FIG. 1;

FIG. 8 is an enlarged schematic view of the structure at B of FIG. 3;

fig. 9 is an enlarged schematic view of the structure at C of fig. 4.

Reference numerals: 1. a frame; 2. a material bearing member; 21. a material bearing base; 22. a material bearing rod; 3. a first feeding device; 31. a first feed member; 32. a first feeding member; 4. a second feeding device; 41. a second feed member; 42. a second feeding member; 5. a third feeding device; 51. a third feed line; 52. a third pushing piece; 53. a third feeding assembly line; 54. a third feeding manipulator; 6. a fourth feeding device; 61. a fourth feed member; 62. a fourth feeding member; 7. a fifth feeding device; 71. a fifth feed member; 72. a fifth feeding member; 8. a blanking device; 81. a blanking manipulator; 82. a blanking assembly line; 83. a blanking disc; 9. a console; 10. a demagnetizing device; 11. a detection device; 111. a detection frame; 112. a detection seat; 113. a detection head; 114. detecting a cylinder; 115. a pull rope sensor.

Detailed Description

The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; the two components can be directly connected or indirectly connected through an intermediate medium, or can be communicated inside the two components, or can be connected wirelessly or in a wired way. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In addition, the technical features of the different embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.

The embodiment of the utility model discloses a valve plate rotation separation line, which is shown in figures 1-9 and comprises the following steps: the machine frame 1 is arranged in a frame structure, a moving track in a shape like a Chinese character 'Hui' is arranged on the machine frame 1, a plurality of material bearing pieces 2 for bearing workpieces are arranged in the moving track, a pushing cylinder for pushing the material bearing pieces 2 to move in the moving track is arranged on the machine frame 1, a first feeding device 3, a second feeding device 4, a third feeding device 5, a fourth feeding device 6, a fifth feeding device 7 and a discharging device 8 are sequentially arranged on the machine frame 1, and a control table 9 for controlling the working state of a valve plate rotary sorting line is arranged on the machine frame 1;

the first feeding device 3 is used for feeding the first thick pad to the material bearing part 2, the second feeding device 4 is used for feeding the first valve block group to the material bearing part 2, the third feeding device 5 is used for feeding the piston to the material bearing part 2, the fourth feeding device 6 is used for feeding the second valve block group to the material bearing part 2, the fifth feeding device 7 is used for feeding the second thick pad to the material bearing part 2, so that the first thick pad, the first valve block group, the piston, the second valve block group and the second thick pad of the piston assembly are sequentially assembled, and the discharging device 8 is used for discharging the assembled piston assembly. In a specific implementation process, the material bearing part 2 comprises a material bearing base 21 and a material bearing rod 22 which are detachably connected. The number of the pushing cylinders is four, the four pushing cylinders are distributed at four corners of the moving track, and the material bearing piece 2 moves in the moving track through the pushing action of the pushing cylinders.

It should be noted that, through the control effect of control panel 9, first loading attachment 3, second loading attachment 4, third loading attachment 5, fourth loading attachment 6 and fifth loading attachment 7 play the material loading effect, to the first thick pad of piston assembly, first valve block group, piston, second valve block group and the thick pad of second are assembled in proper order, and then provide a valve block gyration sorting line, be convenient for carry out automated assembly to the valve block, promoted the assembly efficiency of piston.

As shown in fig. 1-4, the demagnetizing device 10 is used for demagnetizing an assembled piston assembly on the carrier 2.

As shown in fig. 1-4, the device further comprises five detection devices 11 mounted on the frame 1, and the five detection devices 11 are sequentially used for detecting the height of the workpiece on the material bearing member 2. It should be noted that, the piston assembly includes a first thick pad, a first valve plate, a piston, a second valve plate and a second thick pad, the detection device 11 plays a role in detection, and after each part of the piston assembly is placed in the material bearing part 2, the detection device 11 detects the height of each part to ensure that each part is accurately placed in the material bearing part 2, so as to prevent multiple assembly or neglected assembly.

As shown in fig. 1 to 5, the inspection device 11 includes an inspection rack 111, an inspection base 112, an inspection head 113, an inspection cylinder 114, and a rope sensor 115, wherein the inspection cylinder 114 is used for driving the inspection head 113 to inspect the height of the workpiece on the inspection rack 111, and the rope sensor 115 is used for inspecting and reading the height value of the workpiece.

The first detection surface is provided on the detection frame 111, the second detection surface is provided on the detection head 113, the detection head 113 is driven to move linearly by the detection cylinder 114, the pull rope of the pull rope sensor 115 is driven to move, the detection head 113 is abutted against the workpiece on the material receiving member 2, and the height value between the first detection surface and the second detection surface is detected and read by the pull rope sensor 115.

As shown in fig. 1 to 4, the first feeding device 3 includes a first feeding member 31 and a first feeding member 32, the first feeding member 31 is used for placing a plurality of first thick pads, and the first feeding member 32 is used for feeding the first thick pads in the first feeding member 31 to the material bearing member 2. In a specific implementation process, the first feeding part 32 comprises a magnet which is arranged in a U shape, the first thick pad in the first feeding part 31 is convenient to adsorb through the adsorption of the magnet, the first feeding part 32 drives the magnet to horizontally move, the first thick pad is adsorbed out, the first thick pad is positioned above the material bearing part 2, and then the magnet is driven to move downwards, so that the first thick pad is sleeved into the material bearing part 2.

As shown in fig. 1 to 4, the second feeding device 4 includes a second feeding member 41 and a second feeding member 42, the second feeding member 41 is used for placing a plurality of first valve plates and conveying the first valve plates to a feeding position, and the second feeding member 42 is used for vacuum-adsorbing the first valve plates in the second feeding member 41 and feeding the first valve plates to the material bearing member 2. In the implementation process, the types of each first valve plate can be the same or different; the second feeding piece 41 is provided with a plurality of feeding positions, the second feeding piece 41 is provided with a plurality of feeding magnets used for suspending the first valve plate, the second feeding piece 41 drives the first valve plate to move to the feeding positions, the second feeding piece 42 is provided with a vacuum adsorption pipe, and the first valve plate is adsorbed and moved to the material bearing piece 2 for feeding through the adsorption effect of the vacuum adsorption pipe.

As shown in fig. 1-4 and fig. 7, the third feeding device 5 includes a third feeding line 51, a third pushing member 52, a third feeding line 53 and a third feeding manipulator 54, the third feeding line 51 is used for moving a piston to a pushing position, the third pushing member 52 is used for pushing the piston on the third feeding line 51 to the third feeding line 53, the third feeding line 53 is used for driving the piston to move to the feeding position, and the third feeding manipulator 54 is used for feeding the piston on the third feeding line 53 to the material bearing member 2.

As shown in fig. 1-4 and 8, the fourth feeding device 6 includes a fourth feeding member 61 and a fourth feeding member 62, the fourth feeding member 61 is used for placing a plurality of second valve plates and conveying the second valve plates to a feeding position, and the fourth feeding member 62 is used for vacuum-adsorbing the second valve plates in the fourth feeding member 61 and feeding the second valve plates to the material bearing member 2. In the specific implementation process, the types of the second valve plates can be the same or different; the fourth feeding piece 61 is provided with a plurality of feeding positions, the fourth feeding piece 61 is provided with a plurality of feeding magnets used for suspending the second valve plate, the second valve plate is driven to move to the feeding positions through the fourth feeding piece 61, the fourth feeding piece 62 is provided with a vacuum adsorption pipe, and the second valve plate is adsorbed and moved to the material bearing piece 2 for feeding through the adsorption effect of the vacuum adsorption pipe.

As shown in fig. 1-4, the fifth feeding device 7 includes a fifth feeding member 71 and a fifth feeding member 72, the fifth feeding member 71 is used for placing a plurality of second thick mats, and the fifth feeding member 72 is used for feeding the second thick mats in the fifth feeding member 71 to the material bearing member 2. In a specific implementation process, the fifth feeding part 72 includes a magnet that is U-shaped, and is convenient to adsorb the second thick pad in the fifth feeding part 71 under the adsorption of the magnet, and the fifth feeding part 72 drives the magnet to horizontally move, so that the second thick pad is adsorbed out, and the second thick pad is located above the material bearing part 2, and then drives the magnet to move downwards, so that the second thick pad is sleeved into the material bearing part 2.

As shown in fig. 1-4 and fig. 7, the blanking device 8 includes a blanking manipulator 81, a blanking assembly line 82 and a blanking disc 83, the blanking manipulator 81 is used for grabbing the assembled piston assembly on the material bearing member 2 for blanking to the blanking disc 83, and the blanking assembly line 82 is used for driving the blanking disc 83 to perform linear motion. It should be noted that, after the piston assembly on the material bearing member 2 is demagnetized by the demagnetizing device 10, the discharging manipulator 81 grabs the piston assembly on the material bearing member 2 to the discharging tray 83, and performs discharging through the discharging assembly line 82.

Working principle: through the control effect of control cabinet 9, first loading attachment 3, second loading attachment 4, third loading attachment 5, fourth loading attachment 6 and fifth loading attachment 7 play the material loading effect, to the first thick pad of piston assembly, first valve block group, piston, second valve block group and the thick pad of second are assembled in proper order, and then provide a valve block gyration line of sorting, be convenient for carry out automated assembly to the valve block, promoted the assembly efficiency of piston.

It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the utility model.

Claims

1. A valve sheet revolution sorting line, comprising: the automatic valve plate rotary sorting line comprises a frame (1) which is arranged in a frame structure, wherein a moving track which is arranged in a shape like a Chinese character 'Hui' is arranged on the frame (1), a plurality of material bearing pieces (2) which are used for bearing processed pieces are arranged in the moving track, a pushing cylinder which is used for pushing the material bearing pieces (2) to move in the moving track is arranged on the frame (1), a first feeding device (3), a second feeding device (4), a third feeding device (5), a fourth feeding device (6), a fifth feeding device (7) and a discharging device (8) are sequentially arranged on the frame (1), and a control console (9) which is used for controlling the working state of the valve plate rotary sorting line is arranged on the frame (1);

the first feeding device (3) is used for feeding a first thick pad to the material bearing piece (2), the second feeding device (4) is used for feeding a first valve block group to the material bearing piece (2), the third feeding device (5) is used for feeding a piston to the material bearing piece (2), the fourth feeding device (6) is used for feeding a second valve block group to the material bearing piece (2), and the fifth feeding device (7) is used for feeding a second thick pad to the material bearing piece (2) so that the first thick pad, the first valve block group, the piston, the second valve block group and the second thick pad of the piston assembly are sequentially assembled, and the discharging device (8) is used for discharging the assembled piston assembly.

2. Valve plate revolution sorting line according to claim 1, further comprising a degaussing device (10), the degaussing device (10) being adapted to degauss an assembled piston assembly on the material carrier (2).

3. Valve plate rotation sorting line according to claim 1, characterized in that it further comprises five detection devices (11) mounted on the frame (1), the five detection devices (11) being sequentially used for detecting the height of the work piece on the material bearing member (2).

4. A valve plate rotation sorting line according to claim 3, characterized in that the detecting device (11) comprises a detecting frame (111), a detecting seat (112), a detecting head (113), a detecting cylinder (114) and a pull rope sensor (115), the detecting cylinder (114) is used for driving the detecting head (113) to detect the height of a workpiece on the detecting frame (111), and the pull rope sensor (115) is used for detecting and reading the height value of the workpiece.

5. Valve plate revolution sorting line according to any of the claims 1-4, characterized in that the first feeding device (3) comprises a first feeding member (31) and a first feeding member (32), the first feeding member (31) is used for placing a plurality of first thick pads, and the first feeding member (32) is used for feeding the first thick pads in the first feeding member (31) to the material bearing member (2).

6. Valve plate rotary sorting line according to any of the claims 1-4, characterized in that the second feeding means (4) comprises a second feeding member (41) and a second feeding member (42), the second feeding member (41) is used for placing a number of first valve plates and delivering them to the feeding level, and the second feeding member (42) is used for vacuum-adsorbing the first valve plates in the second feeding member (41) and feeding them to the material receiving member (2).

7. Valve plate gyration sorting line according to any of claims 1-4, characterized in that the third feeding means (5) comprises a third feeding line (51), a third pushing member (52), a third feeding line (53) and a third feeding manipulator (54), wherein the third feeding line (51) is used for moving a piston to a pushing position, the third pushing member (52) is used for pushing the piston on the third feeding line (51) to the third feeding line (53), the third feeding line (53) is used for driving the piston to move to a feeding position, and the third feeding manipulator (54) is used for feeding the piston on the third feeding line (53) to the material receiving member (2).

8. Valve plate rotation sorting line according to any of the claims 1-4, characterized in that the fourth feeding means (6) comprises a fourth feeding member (61) and a fourth feeding member (62), the fourth feeding member (61) being adapted to place several second valve plates and to transport them to the feeding level, the fourth feeding member (62) being adapted to vacuum adsorb the second valve plates in the fourth feeding member (61) and to feed them to the material receiving member (2).

9. Valve plate rotary sorting line according to any of claims 1-4, characterized in that the fifth feeding device (7) comprises a fifth feeding member (71) and a fifth feeding member (72), the fifth feeding member (71) is used for placing a number of second thick pads, and the fifth feeding member (72) is used for feeding the second thick pads in the fifth feeding member (71) to the material carrying member (2).

10. Valve plate gyration sorting line according to claim 1, characterized in that, unloader (8) include unloading manipulator (81), unloading assembly line (82) and unloading dish (83), unloading manipulator (81) are used for with the piston assembly that is assembled on holding material piece (2) snatchs unloading dish (83), unloading assembly line (82) are used for driving unloading dish (83) carries out rectilinear motion.