CN220056852U - Automatic mulberry leaf fermentation equipment of accuse temperature - Google Patents
Automatic mulberry leaf fermentation equipment of accuse temperature Download PDFInfo
- Publication number
- CN220056852U CN220056852U CN202321344972.3U CN202321344972U CN220056852U CN 220056852 U CN220056852 U CN 220056852U CN 202321344972 U CN202321344972 U CN 202321344972U CN 220056852 U CN220056852 U CN 220056852U
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- fermentation
- mulberry leaf
- temperature control
- box
- tank
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- 238000000855 fermentation Methods 0.000 title claims abstract description 108
- 230000004151 fermentation Effects 0.000 title claims abstract description 108
- 240000000249 Morus alba Species 0.000 title claims abstract description 37
- 235000008708 Morus alba Nutrition 0.000 title claims abstract description 37
- 238000012544 monitoring process Methods 0.000 claims abstract description 9
- 238000009423 ventilation Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 238000009826 distribution Methods 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 12
- 239000007924 injection Substances 0.000 claims description 12
- 238000005485 electric heating Methods 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 4
- 235000019225 fermented tea Nutrition 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 244000269722 Thea sinensis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 235000013616 tea Nutrition 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Abstract
The utility model provides automatic temperature control mulberry leaf fermentation equipment, which comprises: the fermentation box, a temperature control frame arranged in the fermentation box and an electromagnetic valve arranged on the fermentation box; the temperature control frame divides the fermentation box into a plurality of independent fermentation chambers, and ventilation holes are formed in the temperature control frame; a steam heater is also arranged at the bottom of the fermentation tank; the outer wall of the fermentation tank is provided with a bellows which is communicated with the fermentation chamber for hot gas transmission; the fermentation box is also provided with a monitoring control module; the novel mulberry leaf fermentation device provided by the utility model can automatically control the fermentation temperature and humidity, has the advantages of convenience in operation and high production efficiency, and solves the problems that the existing mulberry leaf fermentation device needs a large amount of manual operation, is extremely complicated in operation, can not dry the fermented tea leaves, increases the time required by mulberry leaf processing and reduces the production efficiency.
Description
Technical Field
The utility model relates to the technical field of temperature control fermentation, in particular to automatic temperature control mulberry leaf fermentation equipment.
Background
The mulberry leaves need to be fermented and dried when the mulberry leaf tea or feed is prepared.
The prior Chinese patent with the publication number of CN212655796U discloses a constant temperature fermentation device for mulberry leaf feed, which comprises a box body and a box cover which is arranged at one end of the top of the box body through a hinge, wherein a plurality of submerged heating pipes are arranged at the bottom of the box body, a water outlet is formed in one side of the box body close to the bottom, a water stop plug is arranged in the water outlet, a hanger plate is arranged in the box body, four corners of the top of the hanger plate are connected with the inner wall of the box body through slings, a discharging box is arranged on the hanger plate and is matched with the size of the hanger plate, handles are symmetrically arranged at the two sides of the top of the discharging box, a sealing gasket is arranged on the inner surface of the box cover, a temperature controller and a submerged heating pipe are arranged at the front part of the box body, the temperature controller is electrically connected with the submerged heating pipes, and a one-way valve is arranged in the middle of the air outlet pipe.
The prior Chinese patent with publication number of CN218491681U discloses a constant temperature fermentation device for mulberry leaf feed, which comprises an incubator, wherein a control panel is installed on one side of the incubator, an upper cover is arranged at the top of the incubator, two chambers which are arranged front and back are arranged inside the incubator, the chambers are respectively a fermentation chamber and a heating chamber, a removable transparent fermentation chamber is arranged inside the fermentation chamber, a temperature sensor, a humidity sensor, an air pressure sensor and a camera are arranged inside the fermentation chamber, the inside of the heating chamber is respectively a wet heating chamber and a dry heating chamber from bottom to top, the wet heating chamber is communicated with the dry heating chamber, and a water level sensor is arranged at the upper end inside the wet heating chamber. When the humidity is lower, the waterproof heating pipe in the dry heating chamber can be controlled to be opened through the control panel, and the waterproof heating pipe in the wet heating chamber is closed, so that the function of only increasing the temperature and not increasing the humidity in the fermentation chamber is realized.
Both of the above devices heat water by using a heating device so that the temperature and humidity inside the tank are increased, but such a heating method has the following drawbacks: the existing mulberry leaf fermentation device cannot realize real-time control of temperature and humidity at the same time, needs a large number of operations manually, is complex in device and extremely complex in operation, cannot dry the fermented mulberry leaves, increases the time required by processing the mulberry leaves, and reduces the production efficiency.
Disclosure of Invention
Aiming at the problem that synchronous heating operation of temperature and humidity cannot be carried out in the prior art, the utility model aims to provide automatic temperature control mulberry leaf fermentation equipment.
In order to realize a novel mulberry leaf fermentation device, fermentation temperature and humidity can be automatically controlled, the device has the advantages of convenience in operation and high production efficiency, solves the problems that the existing mulberry leaf fermentation device needs a large amount of manual operation, is extremely complicated in operation, can not dry fermented tea leaves, increases the time required by mulberry leaf processing and reduces the production efficiency, and the utility model provides automatic temperature-control mulberry leaf fermentation equipment, which comprises: the fermentation box, a temperature control frame arranged in the fermentation box and an electromagnetic valve arranged on the fermentation box; the temperature control frame divides the fermentation box into a plurality of independent fermentation chambers, and ventilation holes are formed in the temperature control frame; a steam heater is also arranged at the bottom of the fermentation tank; the outer wall of the fermentation tank is provided with a bellows which is communicated with the fermentation chamber for hot gas transmission; and the fermentation box is also provided with a monitoring control module.
Furthermore, the temperature control frame is made of a porous plate, and an electric heating wire is electrically arranged in the porous plate.
Further, the bellows includes: the air distribution pipe is communicated with the air exhaust pipe through connecting the air blower; the gas distribution pipe extends to the bottom of the fermentation tank.
Further, a gas distribution nozzle is arranged on the gas distribution guide pipe.
Further, an air guide plate is arranged in the fermentation box and positioned between the steam heating device and the temperature control frame.
Further, the steam heater includes: the water injection tank is arranged at the bottom of the fermentation tank and the heating wire is arranged in the water injection tank, and the water injection tank extends out of the fermentation tank and is provided with a water injection port.
Further, the monitoring control module includes: the control processor is arranged at the outer wall of the fermentation box, is electrically connected with the control processor, is arranged in the fermentation box, and is electrically connected with the temperature sensor and the humidity sensor, and the heating wire is electrically connected with the control processor.
Further, a display is arranged on the fermentation box externally, and the display is connected with the control processor.
Furthermore, an observation window is also arranged on the fermentation box.
Further, a sealing door is rotatably arranged on the fermentation tank.
Compared with the prior art, the utility model has the following beneficial effects:
the utility model aims to provide a novel mulberry leaf fermentation device which can automatically control fermentation temperature and humidity, has the advantages of convenience in operation and high production efficiency, and solves the problems that the existing mulberry leaf fermentation device needs a large amount of manual operation, is extremely complicated in operation, can not dry fermented tea leaves, increases the time required by mulberry leaf processing and reduces the production efficiency.
Drawings
Other features, objects and advantages of the present utility model will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 is a schematic diagram of the main structure of the present utility model;
FIG. 2 is a schematic view of the internal main structure of the present utility model;
fig. 3 is a circuit diagram of the present utility model.
In the figure:
1. a fermentation tank; 11. sealing the door; 12. an observation window; 2. an electromagnetic valve; 3. a temperature control frame; 4. ventilation holes; 5. a wind box; 51. a blower; 52. an exhaust pipe; 53. a gas separation conduit; 54. a gas distribution nozzle; 6. a steam heater; 61. a water filling tank; 62. a water filling port; 7. heating wires; 8. an air guide plate; 9. a monitoring control module; 91. a control processor; 92. a humidity sensor; 93. a temperature sensor; 94. a display.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
As shown in figures 1-3, in actual operation, the utility model is preferably operated by externally connecting 380V industrial electricity, and the utility model is realized by applying for an automatic temperature control mulberry leaf fermentation device, which comprises: a fermentation box 1, a temperature control frame 3 arranged in the fermentation box 1, and an electromagnetic valve 2 arranged on the fermentation box 1; the temperature control frame 3 divides the fermentation box 1 into a plurality of independent fermentation chambers, and for convenience in display, the three-layer temperature control frame 3 is arranged, but in actual operation, the temperature control frame 3 can be adjusted according to actual production requirements, and ventilation holes 4 which are convenient for smell or liquid generated by the fermentation of the mulberry leaves to pass through are formed in the temperature control frame 3 so as to ensure that the Sang Shezai temperature control frame 3 can be kept relatively dry; the bottom of the fermentation tank 1 is also provided with a steam heater 6; because the hot gas gathers towards the top of the fermentation tank 1 after being heated, in order to ensure the temperature uniformity of each fermentation chamber, the applicant installs a bellows 5 on the outer wall of the fermentation tank 1, which communicates with the fermentation chambers for hot gas transmission; in order to facilitate visual observation of the internal operation condition of the fermentation tank 1 and manual control, a monitoring control module 9 is further arranged on the fermentation tank 1, and the provided monitoring control module 9 performs start-stop operation of exhaust gas treatment through the provided electromagnetic valve 2.
In order to facilitate the heat conduction operation of the hot steam and the heating wire 7, the temperature control frame 3 is made of a porous plate, and the heating wire 7 is electrically installed in the porous plate.
For transporting the hot gas accumulated at the top of the fermenter 1 to the bottom, for this purpose, a mechanical transfer is performed by a bellows 5, wherein the bellows 5 comprises: the air blower 51, the air exhaust pipe 52 inserted in the corresponding fermentation cavity, and the air distribution pipe 53 communicated with the air exhaust pipe 52 by connecting the air blower 51; the gas distributing pipe 53 extends to the bottom of the fermenting tank 1.
To facilitate the relatively uniform spreading of the hot air at the bottom, a gas distribution nozzle 54 is mounted on the gas distribution duct 53, i.e. the gas distribution nozzle 54 is provided in the shape of a shower.
An air guide plate 8 for distributing and conveying hot steam is arranged in the fermentation box 1 and between the steam heating device and the temperature control frame 3.
The steam heater 6 includes: a water injection tank 61 arranged at the bottom of the fermentation tank 1 and an electric heating wire 7 arranged in the water injection tank 61, wherein the water injection tank 61 extends to the outside of the fermentation tank 1 and is provided with a water injection port 62.
The monitoring control module 9 includes: the control processor 91, preferably a PLC processor, disposed on the outer wall of the fermenting tank 1 is electrically connected to the control processor 91, and the temperature sensor 92 and the humidity sensor 93 disposed in the fermenting tank 1, and the heating wire 7 is electrically connected to the control processor 91, so that the heating control in the fermenting tank 1 is performed by the control processor 91.
The fermentation tank 1 is externally provided with a display 94, the display 94 is connected with a control processor 91, the display 94 is used for displaying monitored data and the running state of each component, the control processor 91 is used for starting the electric heating wire 7 and the steam heater 6, the temperature sensor 92 and the humidity sensor 93 are connected with the control processor 91 through wires, the control processor 91 is used for checking the internal temperature and humidity of the fermentation tank 1, when the humidity and the temperature do not reach required fermentation values, the electric heating wire 7 and the steam heater 6 are controlled to work, the electric heating wire 7 can be used for heating the bottom of the temperature control frame 3 (a porous plate), the temperature can be transferred to the raw materials of the mulberry leaves, the electric heating wire 7 can be used for heating the water body in the water storage tank, the water body can generate water vapor after being heated, the water vapor is conveyed to the interior of the fermentation tank 1 through the air guide plate 8, the humidity in the fermentation tank 1 can be increased, when the humidity reaches a set value, the steam heating device stops working, the electric heating wire 7 stops working after the temperature reaches a proper temperature, the fermentation environment is kept, the fermentation environment is provided with optimal constant temperature, and the quality of the mulberry leaves are effectively improved.
For the purpose of facilitating visual observation of the fermentation state of mulberry leaves, an observation window 12 is further formed in the fermentation box 1.
In order to facilitate the material taking, the fermenting tank 1 is provided with a sealing door 11 in a rotating way.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered by the scope of the claims of the present utility model.
Claims (10)
1. An automatic temperature-controlled mulberry leaf fermentation apparatus, comprising: the fermentation box (1), a temperature control frame (3) arranged in the fermentation box (1) and an electromagnetic valve (2) arranged on the fermentation box (1); the temperature control frame (3) divides the fermentation box (1) into a plurality of independent fermentation chambers, and ventilation holes (4) are formed in the temperature control frame (3); a steam heater (6) is also arranged at the bottom of the fermentation box (1); the outer wall of the fermentation box (1) is provided with a bellows (5) communicated with the fermentation chamber for hot gas transmission; the fermentation box (1) is also provided with a monitoring control module (9).
2. An automatic temperature control mulberry leaf fermentation apparatus according to claim 1, wherein the temperature control frame (3) is made of a porous plate, and an electric heating wire (7) is electrically installed in the porous plate.
3. An automatic temperature-controlled mulberry leaf fermentation apparatus as claimed in claim 1, wherein the bellows (5) comprises: a blower (51), an exhaust pipe (52) inserted in the corresponding fermentation chamber, and a gas distribution conduit (53) communicated with the exhaust pipe (52) by connecting the blower (51); the gas distribution pipe (53) extends to the bottom of the fermentation box (1).
4. An automatic temperature control mulberry leaf fermentation apparatus according to claim 3, wherein the gas distribution pipe (53) is provided with a gas distribution nozzle (54).
5. An automatic temperature control mulberry leaf fermentation apparatus according to claim 1, wherein an air guide plate (8) is installed in the fermentation tank (1) between the steam heating device and the temperature control frame (3).
6. An automatic temperature-controlled mulberry leaf fermentation apparatus as claimed in claim 1, wherein the steam heater (6) comprises: the water injection tank (61) is arranged at the bottom of the fermentation tank (1) and the heating wire (7) is arranged in the water injection tank (61), and the water injection tank (61) extends to the outside of the fermentation tank (1) and is provided with a water injection port (62).
7. An automatic temperature control mulberry leaf fermentation apparatus according to claim 2, wherein the monitoring control module (9) comprises: the control processor (91) is arranged on the outer wall of the fermentation box (1), the temperature sensor (92) and the humidity sensor (93) are electrically connected with the control processor (91) and are arranged in the fermentation box (1), and the electric heating wire (7) is electrically connected with the control processor (91).
8. An automatic temperature control mulberry leaf fermentation apparatus according to claim 7, wherein a display (94) is externally arranged on the fermentation box (1), and the display (94) is connected with the control processor (91).
9. An automatic temperature control mulberry leaf fermentation device according to claim 1, wherein the fermentation box (1) is further provided with an observation window (12).
10. An automatic temperature control mulberry leaf fermentation apparatus according to claim 1, wherein a sealing door (11) is rotatably provided on the fermentation tank (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321344972.3U CN220056852U (en) | 2023-05-30 | 2023-05-30 | Automatic mulberry leaf fermentation equipment of accuse temperature |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321344972.3U CN220056852U (en) | 2023-05-30 | 2023-05-30 | Automatic mulberry leaf fermentation equipment of accuse temperature |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220056852U true CN220056852U (en) | 2023-11-21 |
Family
ID=88756977
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321344972.3U Active CN220056852U (en) | 2023-05-30 | 2023-05-30 | Automatic mulberry leaf fermentation equipment of accuse temperature |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220056852U (en) |
-
2023
- 2023-05-30 CN CN202321344972.3U patent/CN220056852U/en active Active
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