CN220029578U - Machining center - Google Patents

Machining center Download PDF

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Publication number
CN220029578U
CN220029578U CN202321715635.0U CN202321715635U CN220029578U CN 220029578 U CN220029578 U CN 220029578U CN 202321715635 U CN202321715635 U CN 202321715635U CN 220029578 U CN220029578 U CN 220029578U
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China
Prior art keywords
processing space
tool
setting gauge
spindle
machining center
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CN202321715635.0U
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Chinese (zh)
Inventor
陆土新
彭土明
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Guangdong Ligong Cnc Technology Co ltd
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Guangdong Ligong Cnc Technology Co ltd
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Priority to CN202321715635.0U priority Critical patent/CN220029578U/en
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Abstract

The embodiment of the application provides a machining center which comprises a machine body, a main shaft mechanism, a tool changing mechanism and a tool setting gauge; the machine body comprises a processing space and a non-processing space arranged at one side of the processing space; the main shaft mechanism is movably arranged on the machine body so that the main shaft mechanism can be movably switched between a processing space and a non-processing space; the tool changing mechanism is arranged in the non-processing space and fixedly arranged on the machine body, and is used for changing a tool of the spindle mechanism; the tool setting gauge is arranged in the non-processing space and is used for detecting a tool when the spindle mechanism changes tools. According to the application, the tool setting gauge is arranged in the non-processing space, and when the spindle mechanism processes a workpiece, the tool setting gauge is far away from the spindle mechanism, so that chips generated in the workpiece processing process and cooling liquid used in the processing process can be reduced from splashing on the tool setting gauge, the tool setting gauge is prevented from being damaged or polluted, the influence on the tool setting gauge can be reduced, and the detection precision and accuracy of the tool setting gauge on a tool are improved.

Description

Machining center
Technical Field
The application relates to the technical field of processing equipment, in particular to a processing center.
Background
In the field of machining, a tool setting gauge is a detection device frequently used by equipment such as a machine tool, a machining center and the like and used for detecting a tool.
In the related art, the tool setting gauge is often arranged at a position close to the main shaft, so that the tool setting gauge can conveniently detect a tool on the main shaft. However, the cutting scraps generated in the workpiece machining process by the spindle and the cooling liquid used in the machining process are easy to splash on the tool setting gauge, so that the tool setting gauge is damaged or polluted, and the detection precision and accuracy of the tool setting gauge are affected.
Disclosure of Invention
The utility model provides a machining center which aims to solve the problem that a tool setting gauge of existing machining equipment is inaccurate in detection.
The embodiment of the utility model provides a processing center, which comprises:
the machine body comprises a processing space and a non-processing space arranged at one side of the processing space;
the main shaft mechanism is movably arranged on the machine body, so that the main shaft mechanism can be movably switched between the processing space and the non-processing space;
the tool changing mechanism is arranged in the non-processing space and fixedly arranged on the machine body, and is used for changing a tool for the spindle mechanism; and
the tool setting gauge is arranged in the non-machining space and is used for detecting the tool when the spindle mechanism changes tools.
Optionally, the processing center further includes:
the isolation door is movably arranged in the machine body to communicate or isolate the processing space and the non-processing space.
Optionally, the tool setting gauge is disposed between the tool changing mechanism and the isolation door.
Optionally, the machine body includes:
the base comprises a bearing surface, the bearing surface comprises a first area and a second area, the first area is opposite to the non-processing space, and a first boss is arranged on the first area in a protruding mode; and
the portal frame is fixedly arranged in the second area;
the tool changing mechanism and the tool setting gauge are fixedly arranged on the first boss, and the main shaft mechanism is movably arranged on the portal frame.
Optionally, the machine body further includes:
the first shell is internally provided with the processing space;
the second machine shell is arranged in the first machine shell, the second machine shell is arranged on one side of the processing space along the first direction, the non-processing space is arranged in the second machine shell, and the second machine shell is provided with an opening which is communicated with the processing space and the non-processing space;
The isolation door is movably arranged at the opening to expose or cover the opening.
Optionally, the second housing includes:
the first side wall is arranged opposite to the processing space and is provided with a first sub-opening penetrating through the wall thickness direction of the first side wall;
the second side wall, the second side wall with first side wall is buckled and is connected, just the second side wall deviates from one side of processing space is equipped with the confession the space of dodging that main shaft mechanism removed, the second side wall is equipped with and runs through the second sub-opening of second side wall thickness direction, first sub-opening with second sub-opening intercommunication forms the opening.
Optionally, the isolation door includes:
the first door plate is arranged on the first side wall in a sliding manner so as to expose or cover the first sub-opening; and
the second door plate is connected with the first door plate in a bending way, and the second door plate is arranged on the second side wall in a sliding way so as to expose or cover the second sub-opening;
the tool setting gauge is opposite to the first door plate; alternatively, the tool setting gauge is opposite the second door panel.
Optionally, the machining center further includes a first driving mechanism, where the first driving mechanism is in driving connection with the isolation door, and is used to drive the isolation door to move along a second direction to expose or cover the opening, and the second direction is perpendicular to the first direction.
Optionally, the processing center further includes:
the first sliding rail is fixedly arranged on the machine body, extends along the first direction and is in sliding fit with the spindle mechanism;
and the second driving mechanism is in driving connection with the main shaft mechanism and is used for driving the main shaft mechanism to move along the first direction.
Optionally, the processing center further includes:
the mounting seat is fixedly connected with the first sliding rail;
the second sliding rail is fixedly arranged on the main shaft mechanism and is in sliding fit with the mounting seat, extends along a third direction, and is perpendicular to the first direction; and
the third driving mechanism is arranged on the mounting seat and is in driving connection with the spindle mechanism, so that the spindle mechanism is driven to move along the third direction.
According to the embodiment of the application, the tool setting gauge is arranged in the non-processing space, so that the tool setting gauge is far away from the spindle mechanism in the process of processing a workpiece in the processing space, chips generated in the processing process of the workpiece and cooling liquid used in the processing process can be reduced from splashing on the tool setting gauge, the tool setting gauge is prevented from being damaged or polluted, the influence on the tool setting gauge can be reduced, and the detection precision and accuracy of the tool setting gauge on a tool are improved.
In addition, the tool changing mechanism and the tool setting gauge are both arranged in the non-processing space, the spindle mechanism can immediately detect the changed tool through the tool setting gauge after the tool changing in the non-processing space is completed, and if the tool setting gauge detects that the changed tool is abnormal, the tool changing mechanism can directly replace another tool in the non-processing space.
In addition, the tool changing mechanism is fixedly arranged in the non-processing space, so that when the spindle mechanism needs to change the tool, the spindle mechanism is only controlled to move to the non-processing space, the tool changing mechanism only executes the tool changing operation, and the tool changing mechanism is fixed, and meanwhile, the alignment detection process of the tool changing mechanism is omitted, so that the tool changing time is shortened, the tool changing efficiency is improved, and the processing efficiency of the processing center is further improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the description of the embodiments will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the application and that other drawings may be obtained from these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a machining center according to an embodiment of the present application.
Fig. 2 is a first schematic diagram of a processing center in a communication state of an isolation door according to an embodiment of the present application.
Fig. 3 is a first schematic view of a machining center in a closed state of an isolation door according to an embodiment of the present application.
Fig. 4 is a second schematic view of a machining center in a closed state of an isolation door according to an embodiment of the present application.
Fig. 5 is a first cross-sectional view of a machining center according to an embodiment of the present application.
Fig. 6 is a partial enlarged view at a in fig. 2.
Fig. 7 is a schematic structural view of a tool changing mechanism of a machining center according to an embodiment of the present application.
Fig. 8 is a schematic view of a connection structure of a portion of an isolation door of a machining center according to an embodiment of the present application.
Reference numerals illustrate:
10. a machining center;
100. a body; 100a, processing space; 100b, a non-processing space;
110. a base; 111. a bearing surface; 1111. a first region; 1112. a second region; 1113. a third region; 112. a first boss;
120. a portal frame; 130. a first housing; 130a, notch;
140. a second housing; 140a, openings; 141. a first sidewall; 141a, a first sub-opening; 142a second sidewall; 142a, a second sub-opening;
150. a work table;
200. a spindle mechanism; 210. a spindle box; 220. a main shaft;
300. a tool changing mechanism; 310. a turntable; 311. a tray body; 312. a clamping piece; 320. a fourth driving mechanism;
400. a tool setting gauge;
500. an isolation door; 510. a first door panel; 520. a second door panel; 530. a first driving mechanism;
600. a second driving mechanism; 610. a second motor; 620. a second screw rod;
700. a third driving mechanism; 710. a third motor;
800. A mounting base; 810. a first face; 820. a second face;
910. a first slide rail assembly; 911. a first slide rail; 912. a first slider;
920. a second slide rail assembly; 921. a second slide rail; 922. a second slider;
930. a third slide rail assembly; 931. a third slide rail; 932. a third slider;
940. a fourth slide rail assembly; 941. a fourth slide rail; 942. and a fourth slider.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. It will be apparent that the described embodiments are only some, but not all, embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to fall within the scope of the application.
Reference herein to "an embodiment" or "implementation" means that a particular feature, component, or characteristic described in connection with the embodiment or implementation may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
It should be noted that the terms "first," "second," and the like in the description and in the claims and drawings are used for distinguishing between different objects and not for describing a particular sequential order, and are not to be construed as indicating or implying a relative importance or an amount of such technical features. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more features. Furthermore, the terms "comprise" and "have," as well as any variations thereof, are intended to cover a non-exclusive inclusion. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
The embodiment of the application provides a machining center (also called as a numerical control machine tool) which can improve the machining efficiency of the machining center. Specifically, the machining center may perform cutting operations including, but not limited to, milling, drilling, boring, tapping, and the like. The processing center will be described in detail with reference to the accompanying drawings.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a machining center according to an embodiment of the application. The machining center 10 includes a machine body 100, and the machine body 100 may include a base 110 and a housing (not shown). It will be appreciated that the base 110 is adapted to support and carry the processing equipment, mechanisms, and control systems of the processing center 10. The housing is used to form the exterior profile of the machining center 10 to enclose the machining equipment, mechanisms, and portions of the control system of the machining center 10 within the housing.
Referring to fig. 2 and fig. 3 in combination, fig. 2 is a first schematic diagram of a processing center in a communication state of an isolation door according to an embodiment of the application, and fig. 3 is a first schematic diagram of the processing center in a separation state of the isolation door according to an embodiment of the application. Machining center 10 includes tool changing mechanism 300, spindle mechanism 200, and tool setting gauge 400. The machine body 100 includes a processing space 100a and a non-processing space 100b provided at one side of the processing space 100 a. The spindle mechanism 200 is movably mounted to the machine body 100 such that the spindle mechanism 200 is movable between the machining space 100a and the non-machining space 100b. The tool changing mechanism 300 is disposed in the non-processing space 100b, and the tool changing mechanism 300 is fixedly mounted on the machine body 100, and the tool changing mechanism 300 is used for changing the tool of the spindle mechanism 200. Tool setting gauge 400 is disposed in non-machining space 100b, and tool setting gauge 400 is fixed to machine body 100, tool setting gauge 400 being used to detect a tool when spindle mechanism 200 changes tools.
The spindle mechanism 200 is a main actuator of the machining center 10, and the spindle mechanism 200 includes a headstock 210 and a spindle 220 disposed in the headstock 210. The spindle mechanism 200 is used for carrying (supporting) a tool, and for transmitting power to the tool to effect cutting of a workpiece. A broaching device may be disposed in the spindle mechanism 200, and the tool may be detachably connected to the broaching device through a tool shank, thereby enabling the tool to be connected to the spindle mechanism 200. The tool changing mechanism 300 is a matching mechanism of the spindle mechanism 200, and the tool changing mechanism 300 is used for storing tools of various different types and specifications and executing tool changing operation on the spindle mechanism 200 so as to realize automatic tool changing without manual tool changing, thereby improving efficiency.
In the embodiment of the application, by arranging the tool changing mechanism 300 in the non-processing space 100b, when the spindle mechanism 200 needs to change tools, the spindle mechanism 200 can be controlled to move from the processing space 100a to the non-processing space 100b, so that the tool changing mechanism 300 can change tools of the spindle mechanism 200. For example, when the spindle mechanism 200 finishes machining a certain portion on the workpiece, it is possible to move from the current machining position to the non-machining space 100b for tool changing without returning to the origin (or tool changing point).
The machining space 100a refers to a space region of the machining center 10 for performing a machining operation on a workpiece, and a table 150 may be disposed in the machining space 100a to clamp the workpiece. The non-machining space 100b is a space region where the machining center 10 does not perform machining work, and a plurality of non-machining spaces 100b may be provided, and the tool changing mechanism 300 may be provided in one of them. It should be noted that the spindle mechanism 200 may be moved to the non-processing space 100b, and the spindle mechanism 200 may be located entirely in the non-processing space 100b, or the spindle mechanism 200 may be located partially in the non-processing space 100b, which is not limited in the embodiment of the present application.
Thus, in the embodiment of the present application, by fixedly arranging the tool changing mechanism 300 in the non-processing space 100b, when the spindle mechanism 200 needs to change tools, only the spindle mechanism 200 needs to be controlled to move to the non-processing space 100b, and the tool changing mechanism 300 only performs tool changing operation, and just because the tool changing mechanism 300 is fixed (the position is not moved here), the alignment detection process of the tool changing mechanism 300 is omitted, so that the tool changing time is reduced, the tool changing efficiency is improved, and the processing efficiency of the processing center 10 is further improved. In addition, by fixedly mounting the tool changing mechanism 300 to the machine body 100, automatic tool changing is realized by controlling the spindle mechanism 200 to move to the non-processing space 100b to cooperate with the tool changing mechanism 300, and a moving mechanism is not required to be arranged for the tool changing mechanism 300, i.e. a set of moving mechanism is omitted, so that the production cost of the processing center 10 can be reduced. And just because the moving mechanism is not required to be arranged on the tool changing mechanism 300, the control process of the tool changing mechanism 300 is simple, the running stability of the tool changing mechanism 300 can be improved, the failure rate can be reduced, and the maintenance cost of the tool changing mechanism 300 can be reduced.
Tool setting gauge 400 is used to detect a dimensional parameter (e.g., diameter or length) of a tool to confirm whether the tool replaced by spindle mechanism 200 is a tool required for the next machining process of a workpiece, and to detect whether there is a loss or damage to the tool replaced by spindle mechanism 200. The tool setting gauge 400 may be various, for example, the tool setting gauge 400 may be a laser tool setting gauge, a contact tool setting gauge, or a plug-in tool setting gauge, which is taken as an example in the drawings of the present application, and the present application is not to be considered as being limited by the present application.
Specifically, when the tool setting gauge 400 detects that the tool replaced by the spindle mechanism 200 has loss (such as edge wear), the detected dimensional parameter of the tool may be fed back to the control system of the machining center 10, so that the control system generates a corresponding compensation value according to the loss condition of the tool, and adjusts the machining parameter of the workpiece according to the compensation value, so that the machining precision of the workpiece can be ensured under the condition of the loss of the tool. When tool setting gauge 400 detects a damage to the tool being replaced (e.g., a broken edge portion), it may feed back to the control system of machining center 10 and alert to the replacement of a new tool.
It will be appreciated that in some embodiments, tool setting gauge 400 may also detect a previously carried tool on spindle mechanism 200 prior to tool change by spindle mechanism 200, and may detect if the tool has been damaged during a previous use.
According to the embodiment of the application, by arranging tool setting gauge 400 in non-processing space 100b, tool setting gauge 400 is far away from spindle mechanism 200 in the process of processing a workpiece in processing space 100a by spindle mechanism 200, so that chips generated in the process of processing the workpiece and cooling liquid used in the process of processing can be reduced to splash onto tool setting gauge 400, damage or pollution to tool setting gauge 400 can be avoided, influence on tool setting gauge 400 can be reduced, and thus the detection precision and accuracy of tool setting gauge 400 on a tool can be improved.
In addition, in the embodiment of the present application, both the tool changing mechanism 300 and the tool setting gauge 400 are disposed in the non-processing space 100b, after the spindle mechanism 200 finishes tool changing in the non-processing space 100b, the tool setting gauge 400 can immediately detect the changed tool, and if the tool setting gauge 400 detects that there is an abnormality in the changed tool, another tool can be directly replaced in the non-processing space 100b, and compared with the tool setting gauge 400 disposed in the processing space 100a, the spindle mechanism 200 is prevented from moving back and forth between the processing space 100a and the non-processing space 100b due to the abnormality in the tool, the movement stroke of the spindle mechanism 200 can be reduced, and the time consumed by the spindle mechanism 200 to move back and forth can be reduced, thereby reducing the tool changing time and further improving the processing efficiency of the processing center 10.
Referring to fig. 2 and fig. 4 in combination, fig. 4 is a second schematic diagram of a machining center in a separated state of an isolation door according to an embodiment of the application. The machining center 10 further includes an isolation door 500, and the isolation door 500 is movably disposed in the machine body 100 to communicate or isolate the machining space 100a and the non-machining space 100b.
It can be appreciated that the isolation gate 500 has two states: a blocking state in which the isolation door 500 blocks the processing space 100a from the non-processing space 100 b; and a communication state in which the isolation door 500 communicates the processing space 100a with the non-processing space 100b. The isolation door 500 is movably disposed in the machine body 100, so that the isolation door 500 can be moved and switched between two states. Specifically, when the spindle mechanism 200 performs a machining operation on a workpiece in the machining space 100a, the isolation door 500 may be in an isolated state; the isolation door 500 may be moved to be switched to the communication state at the time of the tool changing operation of the spindle mechanism 200.
In this embodiment, the isolation door 500 is movably disposed in the machine body 100, and in the process of processing the workpiece in the processing space 100a by the spindle mechanism 200, the processing space 100a and the non-processing space 100b are isolated by controlling the isolation door 500, so that the isolation door 500 plays an isolating role, and can thoroughly prevent chips generated in the processing process of the workpiece and cooling liquid used in the processing process from splashing onto the tool setting gauge 400, so as to prevent the tool setting gauge 400 from being damaged or polluted, improve the detection precision and accuracy of the tool carried by the spindle mechanism 200 by the tool setting gauge 400, and further prolong the service life of the tool setting gauge 400.
In addition, since the tool changing mechanism 300 is fixedly disposed in the non-processing space 100b, when the spindle mechanism 200 processes a workpiece in the processing space 100a by providing the movable isolation door 500 in the machine body 100, the non-processing space 100b is isolated from the processing space 100a by controlling the isolation door 500, and chips generated during processing of the workpiece and cooling liquid used during processing can be prevented from splashing onto the tool changing mechanism 300, damage or pollution to the tool changing mechanism 300 is avoided, the service life of the tool changing mechanism 300 is prolonged, and the maintenance cost of the tool changing mechanism 300 is further reduced.
Alternatively, referring to fig. 3, tool setting gauge 400 is disposed between tool changing mechanism 300 and isolation door 500.
Tool setting gauge 400 is disposed between tool changing mechanism 300 and isolation door 500, then tool setting gauge 400 is located on the return path of spindle mechanism 200, after spindle mechanism 200 changes the tool at tool changing mechanism 300, the changed tool can be directly detected by tool setting gauge 400 in the travel path of returning to machining space 100a, the travel path of spindle mechanism 200 is not additionally increased, and the travel path of spindle mechanism 200 can be reduced compared with the travel path of spindle mechanism 400 disposed at other positions, the total time of the tool changing process can be reduced, and thus the machining efficiency of machining center 10 on the workpiece can be improved.
Similarly, when tool setting gauge 400 is disposed between tool changing mechanism 300 and isolation door 500, tool setting gauge 400 is located on the travel path of spindle mechanism 200, when spindle mechanism 200 has a detection requirement for the original tools carried by the tool setting gauge, the original tools on spindle mechanism 200 can be detected by tool setting gauge 400 before the spindle mechanism moves to tool changing mechanism 300 (i.e. before tool changing), i.e. the detection process occurs on the travel path of spindle mechanism 200, the travel path of spindle mechanism 200 is not additionally increased, and compared with the case that tool setting gauge 400 is disposed at other positions, the travel path of spindle mechanism 200 is also reduced, the total time of the tool changing process is reduced, and thus the processing efficiency of machining center 10 on workpieces is improved.
Referring to fig. 4 and 5 in combination, fig. 5 is a first cross-sectional view of a machining center according to an embodiment of the application. The base 110 includes a bearing surface 111, where the bearing surface 111 includes a first area 1111 and a second area 1112, the first area 1111 is opposite to the non-processing space 100b, and the first area 1111 is convexly provided with a first boss 112. The machine body 100 further includes a gantry 120, where the gantry 120 is fixedly mounted to the second region 1112, and the spindle mechanism 200 is movably mounted to the gantry 120.
It is understood that the carrying surface 111 further includes a third area 1113, the third area 1113 is opposite to the processing space 100a, and the table 150 may be disposed in the third area 1113.
The second region 1112 may be disposed at one side of the first region 1111 and the third region 1113. For example, the second region 1112 may be disposed on the same side of the first region 1111 and the third region 1113 such that the gantry 120 is located on the same side of the processing space 100a and the non-processing space 100b, thereby facilitating the movable switching of the spindle mechanism 200 between the processing space 100a and the non-processing space 100 b.
In order to ensure the detection precision and accuracy of tool setting gauge 400 on the tool, tool setting gauge 400 is fixedly mounted on first boss 112.
Through fixing tool setting gauge 400 on first boss 112, spindle unit 200 activity sets up in portal frame 120, then, the most vibrations that the in-process of spindle unit 200 operation produced transmit to portal frame 120, and absorb the consumption and weaken via portal frame 120, little part vibrations are transmitted to base 110 through portal frame 120, because tool setting gauge 400 sets up in the first boss 112 of the first region 1111 of base 110, the vibrations that the in-process of spindle unit 200 operation produced need the longer distance of passing through to tool setting gauge 400, and vibrations are reduced by a wide margin via portal frame 120 and base 110 in the transmission process, can transmit to tool setting gauge 400 the vibrations weak, the influence to tool setting gauge 400 is very little, can guarantee the detection precision and the accuracy of tool setting gauge 400.
Alternatively, in order to ensure smooth operation of the spindle mechanism 200 for the tool changing operation, the tool changing mechanism 300 may be fixedly mounted on the first boss 112.
Similarly, by fixing the tool changing mechanism 300 to the first boss 112, the spindle mechanism 200 is movably disposed on the gantry 120, so that most of the vibration generated during the operation of the spindle mechanism 200 is transmitted to the gantry 120 and is absorbed and consumed by the gantry 120 to be attenuated, and a small part of the vibration is transmitted to the base 110 through the gantry 120, and since the tool changing mechanism 300 is disposed on the first boss 112 of the first region 1111 of the base 110, the vibration generated during the operation of the spindle mechanism 200 is transmitted to the tool changing mechanism 300 and needs to travel a longer distance, and the vibration is greatly reduced during the transmission process through the gantry 120 and the base 110, the vibration transmitted to the tool changing mechanism 300 is weak, the influence on the tool changing mechanism 300 is small, the accurate alignment of the spindle mechanism 200 and the tool changing mechanism 300 can be ensured, and the occurrence of abnormality during the tool changing of the spindle mechanism 200 is prevented.
Referring to fig. 1 and 2, the machine body 100 includes a first housing 130 and a second housing 140. The first housing 130 is provided with a processing space 100a, the second housing 140 is disposed in the first housing 130, the second housing 140 is disposed on one side of the processing space 100a along the first direction, the second housing 140 is provided with a non-processing space 100b, the second housing 140 is provided with an opening 140a, and the opening 140a communicates the processing space 100a with the non-processing space 100b. Wherein, the isolation door 500 is movably disposed at the opening 140a to expose or cover the opening 140a.
The first casing 130 may be a part of a housing, where the first casing 130 is fixedly connected with the base 110, and a processing space 100a is formed by enclosing the first casing 130 with the base 110. The first housing 130 may be provided with a notch 130a to communicate the processing space 100a with the external environment such that an operator may take and place a workpiece into the processing space 100a through the notch 130 a. It will be appreciated that the housing may include a protective door (not shown) movably disposed at the notch 130a to expose or cover the notch 130a, and the protective door may cover the notch 130a when the spindle mechanism 200 processes the workpiece in the processing space 100a, thereby isolating the processing space 100a from the external environment and preventing the workpiece, chip or cutter in the processing space 100a from flying out of the notch 130a during abnormal processing to cause production accidents.
The second housing 140 is used to form the non-processing space 100b. Specifically, the second casing 140 may be fixedly connected to the base 110, and encloses the non-processing space 100b with the base 110. The second housing 140 is further configured to form an opening 140a, wherein the shape of the opening 140a can be designed to match the contour shape of the spindle mechanism 200 to prevent interference with the second housing 140 during movement of the spindle mechanism 200.
It can be appreciated that the second casing 140 may also be used as a supporting component of the isolation door 500, where the isolation door 500 may be movably connected with the second casing 140 through a movement mechanism (such as a rotating shaft or a sliding rail), so that the isolation door 500 is more stable and smoother to switch between the blocking state and the communicating state.
To achieve the movable connection of the spindle mechanism 200 with the gantry 120, the spindle mechanism 200 may be slidably connected with the gantry 120 through the first slide rail assembly 910, such that the spindle mechanism 200 may slide along the first slide rail assembly 910 to move back and forth between the processing space 100a and the non-processing space 100 b.
For example, please refer to fig. 2 and fig. 6 in combination, fig. 6 is a partial enlarged view at a in fig. 2. The machining center 10 includes a first rail 911 and a second drive mechanism 600. The first sliding rail 911 is fixedly mounted on the machine body 100, and the first sliding rail 911 extends along the first direction, and the first sliding rail 911 is slidably engaged with the spindle mechanism 200. The second drive mechanism 600 is in driving connection with the spindle mechanism 200 for driving the spindle mechanism 200 to move in a first direction.
The first sliding rail 911 is fixedly installed on the portal frame 120, the spindle mechanism 200 is fixedly connected with a first sliding block 912, the first sliding block 912 is in sliding fit with the first sliding rail 911, the spindle mechanism 200 can slide relative to the first sliding rail 911 through the first sliding block 912, and the first sliding block 912 and the first sliding rail 911 are combined to form a first sliding rail assembly 910.
The first direction is an arrangement direction of the processing space 100a and the non-processing space 100b, and the gantry 120 is disposed on the same side of the processing space 100a and the non-processing space 100b, and the first direction is a length direction of the gantry 120. For convenience of explanation, a space three-dimensional coordinate system is established with the bottom surface of the gantry 120 as an XOY plane, as shown in fig. 2, the length direction of the gantry 120 is defined as the X-axis direction, that is, the first direction is the X-axis direction, the width direction of the gantry 120 is defined as the Y-axis direction, and the height direction of the gantry 120 is defined as the Z-axis direction.
The second driving mechanism 600 is used to apply a driving force to the spindle mechanism 200, thereby driving the spindle mechanism 200 to slide along the first slide rail 911, i.e., driving the spindle mechanism 200 to move in the X-axis direction. The driving structure of the second driving mechanism 600 may be various, for example, a screw driving mechanism, a linear module, etc., and the embodiment of the present application is provided by taking a screw driving mechanism as an example. As shown in fig. 6, the second driving mechanism 600 includes a second motor 610 and a second screw 620, the second screw 620 is rotatably mounted to the gantry 120, and the second screw 620 extends in a first direction, and an output shaft of the second motor 610 is connected to one end of the second screw 620. The spindle mechanism 200 may be connected to the second screw rod 620 through a connection structure, for example, the mounting seat 800, and when the second motor 610 works, the output shaft thereof drives the second screw rod 620 to rotate, so as to drive the mounting seat 800 to slide along the second screw rod 620, and further drive the spindle mechanism 200 to move along the first direction, that is, along the X-axis direction.
The spindle mechanism 200 is driven to move in the first direction by the second driving mechanism 600, so that the spindle mechanism 200 can be moved and switched between the machining space 100a and the non-machining space 100b, and the tool changing operation of the spindle mechanism 200 can be realized in cooperation with the tool changing mechanism 300. Further, the second driving mechanism 600 drives the spindle mechanism 200 to move in the first direction, so that the spindle mechanism 200 can drive the tool to move in the X-axis direction, and cutting processing of the workpiece in the X-axis direction can be achieved.
It will be appreciated that the number of first slide rails 911 may be plural in order to ensure the stability of the movement of the spindle mechanism 200 along the first slide rails 911. By providing a plurality of first slide rails 911, the overall weight of the spindle mechanism 200 is shared by the plurality of first slide rails 911, so that the pressure born by each first slide rail 911 is reduced, the first slide rails 911 are prevented from being deformed, and the stability of the spindle mechanism 200 moving along the first slide rails 911 can be ensured.
With continued reference to fig. 2 and 6, the machining center 10 further includes a mounting base 800, a second slide 921, and a third driving mechanism 700. The mounting base 800 is fixedly connected with the first sliding rail 911. The second slide rail 921 is fixedly mounted on the spindle mechanism 200, and the second slide rail 921 is slidably engaged with the mounting base 800, and the second slide rail 921 extends along a third direction, and the third direction is perpendicular to the first direction. The third driving mechanism 700 is disposed on the mounting base 800, and the third driving mechanism 700 is in driving connection with the spindle mechanism 200, so as to drive the spindle mechanism 200 to move along a third direction.
It will be appreciated that the mounting block 800 is used for connection, and that the mounting block 800 may be designed with a larger connection surface to facilitate connection of the spindle mechanism 200 to the first rail assembly 910. Meanwhile, the mounting base 800 is also used as a carrier for mounting the third driving mechanism 700, so as to support and bear the third driving mechanism 700.
The second slide rail 921 is fixed to the spindle mechanism 200, a second slide block 922 is fixedly connected to one side, facing the spindle mechanism 200, of the mounting base 800, the second slide block 922 is in sliding fit with the second slide rail 921, the spindle mechanism 200 can slide relative to the second slide block 922 through the second slide rail 921, and the second slide rail 921 and the second slide block 922 are combined to form a second slide rail 921 assembly.
In this embodiment, in order to facilitate the cooperation of the spindle mechanism 200 and the tool changing mechanism 300 to implement automatic tool changing, the third direction is the Z-axis direction, that is, the third direction is the vertical direction.
The third driving mechanism 700 is used to apply driving force to the spindle mechanism 200, thereby driving the spindle mechanism 200 to slide along the second slide rail 921, i.e., driving the spindle mechanism 200 to move in the Z-axis direction. The third driving mechanism 700 may have various driving structures, for example, a screw driving mechanism, a linear module, etc., and the embodiment of the present application is provided by taking the screw driving mechanism as an example. The third driving mechanism 700 includes a third motor 710 and a third screw (not shown) rotatably connected to the mount 800, and the third screw extends in a third direction, an output shaft of the third motor 710 is connected to one end of the third screw, and the spindle mechanism 200 is connected to a screw nut (not shown) of the third screw. When the third motor 710 works, the output shaft drives the third screw rod to rotate, so that the spindle mechanism 200 is driven to move along the third direction, namely along the Z-axis direction by the screw rod nut.
The third driving mechanism 700 drives the spindle mechanism 200 to move along the third direction, so that the spindle mechanism 200 can move along the vertical direction, and the spindle mechanism 200 can conveniently take or put a cutter. Further, the third driving mechanism 700 drives the spindle mechanism 200 to move in the third direction, so that the spindle mechanism 200 can drive the tool to move in the Z-axis direction, and cutting processing of the workpiece in the Z-axis direction can be achieved.
With continued reference to fig. 6, the mount 800 includes a first face 810 and a second face 820 that are connected in a bent manner. The first surface 810 is a side surface of the mounting base 800 facing away from the spindle mechanism 200, and the second surface 820 is a bottom surface of the mounting base 800.
Alternatively, when the number of the first sliding rails 911 is plural, the plural first sliding rails 911 are disposed at intervals along the second direction. At least one first sliding rail 911 is fixedly connected to the first surface 810, and another first sliding rail 911 is fixedly connected to the second surface 820.
Then, a side surface and a bottom surface of the mounting seat 800 may be connected to the first sliding rail 911, so that the side surface of the mounting seat 800 is subjected to the tensile force applied by the first sliding rail 911, the bottom surface of the mounting seat 800 is subjected to the lifting force of the first sliding rail 911, so as to ensure the connection stability of the spindle mechanism 200 and the first sliding rail 911, and further ensure the stability of the spindle mechanism 200 moving along the first sliding rail 911.
It will be appreciated that the machining center 10 may further include a fifth driving mechanism (not shown) and a fifth sliding rail assembly (not shown), wherein the fifth sliding rail may extend along the Y-axis direction, and the table 150 may be slidably engaged with the base 110 through the fifth sliding rail assembly, and the fifth driving mechanism is in driving connection with the table 150 to drive the table 150 to move along the Y-axis direction. In this way, the workbench 150 can drive the workpiece carried by the workbench to move along the Y-axis direction, so as to cooperate with the spindle mechanism 200 to realize cutting processing of the workpiece along X, Y and Z-axis directions.
Specifically, the tool changing operation includes two steps of tool setting and tool taking, that is, the tool changing operation needs to take off the original tool on the spindle mechanism 200 and transfer it to the tool changing mechanism 300, and then take off another tool from the tool changing mechanism 300 to mount it on the spindle mechanism 200. The tool changing mechanism 300 stores a plurality of tools thereon, and since the spindle mechanism 200 can move only in the X-axis direction and the Z-axis direction, the tool taking position and the tool placing position are on the same straight line parallel to the X-axis direction for realizing tool changing of the spindle mechanism 200, or the tool taking position and the tool placing position may be set to the same position.
For example, please refer to fig. 7, fig. 7 is a schematic structural diagram of a tool changing mechanism of a machining center according to an embodiment of the present application. The tool changing mechanism 300 includes a rotary table 310 and a fourth drive mechanism 320. The turntable 310 includes a turntable 310 and a plurality of clamping members 312 connected to the turntable 310, the plurality of clamping members 312 are disposed around an outer peripheral edge of the turntable 310, and the clamping members 312 are used for clamping a tool. The fourth driving mechanism 320 is in driving connection with the turntable 310, and the fourth driving mechanism 320 is used for driving the turntable 310 to rotate so as to enable the clamping piece 312 to rotate to a preset tool changing position.
It should be noted that, the preset tool changing position herein refers to a spatial position of the non-processing space 100b corresponding to the turntable 310, and is not specific to a physical position on the turntable 310, and the specific position parameter of the preset tool changing position is pre-stored in the control system of the processing center 10.
It will be appreciated that at least one of the clamping members 312 on the turntable 310 is in an empty state, i.e., at least one of the clamping members 312 is not clamping a tool, so that the tool to be removed can be clamped to the empty clamping member 312 when the spindle mechanism 200 changes tools.
Through setting up joint piece 312 around carousel 310's periphery, control carousel 310 rotates can be with the cutter (or empty joint piece 312) of joint piece 312 card hold to predetermine the tool changing position, gets the sword position and put the sword position and be same position promptly, then need not to control spindle unit 200 and remove one by one along numerous joint piece 312 when changing the sword, can reduce spindle unit 200's removal, further improves tool changing efficiency.
The fourth driving mechanism 320 is configured to provide torque to the turntable 310 to drive the turntable 310 to rotate. The fourth driving mechanism 320 may be a motor, a rotary cylinder, a divider, etc., and the fourth driving mechanism 320 of the drawings of the embodiment of the present application is provided by way of example only and should not be construed as limiting the present application.
Illustratively, the plurality of engaging members 312 are uniformly distributed around the periphery of the turntable 310, that is, each two adjacent engaging members 312 form the same included angle with the center of the turntable 310, or the spacing distance between each two adjacent engaging members 312 is the same. Thus, the control accuracy of the fourth driving mechanism 320 is easily ensured for driving control, so that the clamping piece 312 on the turntable 310 can be accurately aligned with the preset tool changing position.
Specifically, when the spindle mechanism 200 performs the tool setting, it is necessary to move in the X-axis direction to engage the tool with the engagement piece 312, and when the spindle mechanism 200 performs the tool taking, it is necessary to move in the Z-axis direction to the upper side of the tool and move in the Z-axis direction downward to connect with the tool.
To cooperate with the movement of the spindle mechanism 200 to prevent the spindle mechanism 200 from interfering with the second housing 140, please refer again to fig. 6, the second housing 140 includes a first sidewall 141 and a second sidewall 142. The first sidewall 141 is disposed opposite to the processing space 100a, and the first sidewall 141 is provided with a first sub-opening 141a penetrating through a thickness direction of the first sidewall 141. The second side wall 142 is connected with the first side wall 141 in a bending way, and an avoidance space for the spindle mechanism 200 to move is arranged on one side of the second side wall 142 away from the processing space 100a, the second side wall 142 is provided with a second sub-opening 142a penetrating through the thickness direction of the second side wall 142, and the first sub-opening 141a and the second sub-opening 142a are communicated to form an opening 140a.
Referring to fig. 8, fig. 8 is a schematic view of a connection structure of a portion of an isolation door of a machining center according to an embodiment of the application. The isolation door 500 includes a first door panel 510 and a second door panel 520. The first door panel 510 is slidably disposed on the first sidewall 141 to expose or cover the first sub-opening 141a. The second door panel 520 is connected to the first door panel 510 in a bending manner, and the second door panel 520 is slidably disposed on the second side wall 142 to expose or cover the second sub-opening 142a.
The first side wall 141 is fixedly connected with a third sliding rail 931, one side of the first door panel 510 facing the first side wall 141 is fixedly connected with a third sliding block 932, the third sliding rail 931 and the third sliding block 932 are combined to form a third sliding rail assembly 930, and the first door panel 510 is slidably disposed on the first side wall 141 through sliding fit between the third sliding block 932 and the third sliding rail 931. The second side wall 142 is fixedly connected with a fourth sliding rail 941, one side of the second door panel 520 facing the second side wall 142 is fixedly connected with a fourth sliding block 942, the fourth sliding rail 941 and the fourth sliding block 942 are combined to form a fourth sliding rail assembly 940, and the second door panel 520 is slidably arranged on the second side wall 142 through sliding fit of the fourth sliding block 942 and the fourth sliding rail 941.
Alternatively, in some embodiments, the first door panel 510 may be slidably coupled to the first sidewall 141 via a pulley and a rail, and the second door panel 520 may be slidably coupled to the second sidewall 142 via a pulley and a rail.
Illustratively, the machining center 10 further includes a first drive mechanism 530 drivingly coupled to the isolation door 500 for driving the isolation door 500 to move in a second direction to expose or cover the opening 140a, the second direction being perpendicular to the first direction.
It can be appreciated that the first driving mechanism 530 controls the isolation door 500 to move along the second direction, and the second direction is perpendicular to the first direction, so that the moving path of the isolation door 500 is far away from the moving path of the spindle mechanism 200, and the moving path of the isolation door 500 is not overlapped with the tool changing mechanism 300, so as to prevent the isolation door 500 from colliding with the tool changing mechanism 300 or the spindle mechanism 200. The second direction is the Y-axis direction in the figure.
The first driving mechanism 530 may be any of various driving mechanisms, for example, an air cylinder, an electric cylinder, or an oil cylinder, or may be a screw mechanism, or may be a belt transmission mechanism, and the specific driving structure of the first driving mechanism 530 is not limited herein. The first driving mechanism 530 of the drawings of the embodiments of the present application is illustrated by way of example as a cylinder, and is not to be construed as limiting the application.
The processing center provided by the embodiment of the application is described in detail above. Specific examples are set forth herein to illustrate the principles and embodiments of the present application and are provided to aid in the understanding of the present application. Meanwhile, as those skilled in the art will have variations in the specific embodiments and application scope in light of the ideas of the present application, the present description should not be construed as limiting the present application.

Claims (10)

1. A machining center, comprising:
the machine body comprises a processing space and a non-processing space arranged at one side of the processing space;
the main shaft mechanism is movably arranged on the machine body, so that the main shaft mechanism can be movably switched between the processing space and the non-processing space;
the tool changing mechanism is arranged in the non-processing space and fixedly arranged on the machine body, and is used for changing a tool for the spindle mechanism; and
the tool setting gauge is arranged in the non-machining space and is used for detecting the tool when the spindle mechanism changes tools.
2. The machining center of claim 1, further comprising:
the isolation door is movably arranged in the machine body to communicate or isolate the processing space and the non-processing space.
3. The machining center of claim 2, wherein the tool setting gauge is disposed between the tool changing mechanism and the isolation door.
4. A machining center according to any one of claims 1 to 3, wherein the machine body comprises:
The base comprises a bearing surface, the bearing surface comprises a first area and a second area, the first area is opposite to the non-processing space, and a first boss is arranged on the first area in a protruding mode; and
the portal frame is fixedly arranged in the second area;
the tool changing mechanism and the tool setting gauge are fixedly arranged on the first boss, and the main shaft mechanism is movably arranged on the portal frame.
5. A machining center according to any one of claims 2 to 3, wherein the machine body further comprises:
the first shell is internally provided with the processing space;
the second machine shell is arranged in the first machine shell, the second machine shell is arranged on one side of the processing space along the first direction, the non-processing space is arranged in the second machine shell, and the second machine shell is provided with an opening which is communicated with the processing space and the non-processing space;
the isolation door is movably arranged at the opening to expose or cover the opening.
6. The machining center according to claim 5, wherein the second housing includes:
the first side wall is arranged opposite to the processing space and is provided with a first sub-opening penetrating through the wall thickness direction of the first side wall;
The second side wall, the second side wall with first side wall is buckled and is connected, just the second side wall deviates from one side of processing space is equipped with the confession the space of dodging that main shaft mechanism removed, the second side wall is equipped with and runs through the second sub-opening of second side wall thickness direction, first sub-opening with second sub-opening intercommunication forms the opening.
7. The machining center of claim 6, wherein the isolation door comprises:
the first door plate is arranged on the first side wall in a sliding manner so as to expose or cover the first sub-opening; and
the second door plate is connected with the first door plate in a bending way, and the second door plate is arranged on the second side wall in a sliding way so as to expose or cover the second sub-opening;
the tool setting gauge is opposite to the first door plate; alternatively, the tool setting gauge is opposite the second door panel.
8. The machining center of claim 5, further comprising a first drive mechanism drivingly coupled to the isolation door for driving the isolation door to move in a second direction to expose or close the opening, the second direction being perpendicular to the first direction.
9. The machining center of claim 5, further comprising:
the first sliding rail is fixedly arranged on the machine body, extends along the first direction and is in sliding fit with the spindle mechanism;
and the second driving mechanism is in driving connection with the main shaft mechanism and is used for driving the main shaft mechanism to move along the first direction.
10. The machining center of claim 9, further comprising:
the mounting seat is fixedly connected with the first sliding rail;
the second sliding rail is fixedly arranged on the main shaft mechanism and is in sliding fit with the mounting seat, extends along a third direction, and is perpendicular to the first direction; and
the third driving mechanism is arranged on the mounting seat and is in driving connection with the spindle mechanism, so that the spindle mechanism is driven to move along the third direction.
CN202321715635.0U 2023-06-30 2023-06-30 Machining center Active CN220029578U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321715635.0U CN220029578U (en) 2023-06-30 2023-06-30 Machining center

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321715635.0U CN220029578U (en) 2023-06-30 2023-06-30 Machining center

Publications (1)

Publication Number Publication Date
CN220029578U true CN220029578U (en) 2023-11-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321715635.0U Active CN220029578U (en) 2023-06-30 2023-06-30 Machining center

Country Status (1)

Country Link
CN (1) CN220029578U (en)

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