CN208147322U - Multi-functional compound gantry machining center and system - Google Patents

Multi-functional compound gantry machining center and system Download PDF

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Publication number
CN208147322U
CN208147322U CN201721897599.9U CN201721897599U CN208147322U CN 208147322 U CN208147322 U CN 208147322U CN 201721897599 U CN201721897599 U CN 201721897599U CN 208147322 U CN208147322 U CN 208147322U
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axis
functional compound
machining center
tool
rotary table
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CN201721897599.9U
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杨坤坤
孙钰
张立晓
张伟
闫方清
王文广
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Himile Mechanical Science and Technology Shandong Co Ltd
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Himile Mechanical Science and Technology Shandong Co Ltd
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Abstract

The utility model discloses multi-functional compound gantry machining center and systems, including:Compound table, the compound table include the rotary table being arranged on pedestal and and rectangular table;The mobile processing completed to workpiece of the rotary table and rectangular table cooperative movement mechanism.The utility model realizes the technical effect that multi-shaft interlocked, multi-process merges processing, improves the degree of automation of machining.

Description

Multi-functional compound gantry machining center and system
Technical field
The utility model relates to machining equipment technical field, more particularly to multi-functional compound gantry machining center, System.
Background technique
In machining operation, due to Workpiece structure complexity, need to each face of workpiece (including end face, side or week Face) machining is carried out, while it not only has Z-direction feature and is provided simultaneously with radial feature, this just determines the workpiece needs Carry out multiple processes such as vehicle, milling, boring;Common gantry process equipment has a single function (turnery processing or Milling Process), and one As can only only have an ability that machining is carried out to workpiece Z-direction feature, while common five-axle turn-milling Compositions of metal-working machines nothing again Method carries out high-power machining to workpiece;Therefore the workpiece is generally taken and is carried out repeatedly turning adding for sequence using various processing equipment Work mode, this processing method not only need to purchase more process equipments, increase production cost, and workpiece needs to carry out repeatedly Turn sequence, multiple clamping, process is time-consuming and laborious, seriously affected production efficiency, at the same repeatedly turn sequence, clamping will cause error It builds up, the dimensional accuracy for eventually leading to workpiece is difficult to meet the requirements.
Utility model content
In order to solve the deficiencies in the prior art, there is provided multi-functional compound gantry to process for one of the purpose of this utility model Center is provided with compound table, rotary table is combined with rectangular table, while installing universal angle head additional, real The technical effect that workpiece multi-operation merges processing may be implemented in the partial function for having showed Five-axis NC Machining Center.
Multi-functional compound gantry machining center, including:Compound table, the compound table include rotary table and With rectangular table;The mobile processing completed to workpiece of the rotary table and rectangular table cooperative movement mechanism.
Further, fluted notch is arranged in the rectangular table upper surface, and it is recessed that the rotary table is embedded in this In slot notch, radial clearance is provided between the rotary table outer peripheral surface and groove notch.
Further, the groove notch is the circular groove notch for being set to rectangular table one end;
The rotary table is embedded in the circular groove notch, and rotary table protrudes from rectangular table one End, rotary table upper surface are not less than rectangular table upper surface.
Further, the groove notch is the circular groove notch being set to inside rectangular table, rotary table It is embedded in the circular groove notch, the rotary table upper surface is concordant with rectangular table upper surface to be arranged.
Further, the movement mechanism includes the gate rack being mounted on lathe bed and what can be moved in X direction answer Close workbench;
Y-axis transverse arm is installed on the gate rack, slidably connects Z axis armstand on the Y-axis transverse arm;
The compound table, Y-axis transverse arm and Z axis armstand are driven by respective driving device respectively;
Z axis armstand bottom end is equipped with machine tool chief axis, and the machine tool chief axis passes through cutter or calling ten thousand needed for calling Cutter needed for installing to angle head realizes the processing to the workpiece being placed on workbench.
Further, the Z axis armstand is configured with universal angle head;
The universal angle head is removably attachable to Z axis armstand bottom end by locating piece.
Further, the side of lathe bed is provided with tool magazine, and the universal angle head is placed in tool magazine;
The locating piece includes being fixedly installed on the locating piece of Z axis armstand bottom and being fixedly installed on universal angle head Latch.
Further, it is provided with tool apron on the lathe bed, universal angle head is placed in the tool apron;
The locating piece includes the connecting flange being fixedly installed on universal angle head.
Further, the tool apron is that tubular tool apron jaggy is arranged, and the tool apron is provided with support protrusion, described ten thousand In the notch for being arranged in tool apron to angle cephalic region, the support protrusion is engaged with universal angle head connecting flange.
The purpose of this utility model second is that disclose multi-functional compound gantry system of processing, including it is above-mentioned multi-functional compound Gantry machining center further includes Management System of Tool Magazine, and the Management System of Tool Magazine calls phase in tool magazine for controlling machine tool chief axis The cutter answered realizes automatic tool changer;
High-precision tool setting gauge, for realizing automatic tool preset;
Machine tool control system, for controlling cutting liquid supply system, hydraulic feed system, lathe shield, Electric Appliance Cabinet part And the realization of mist of oil dust-extraction unit is four-axle linked.
The purpose of this utility model third is that disclose multi-functional compound gantry processing method, including:
Select corresponding cooked mode according to the processing request of workpiece, cooked mode be respectively common three axis machining mode, Turning-milling complex processing mode and five-axis robot mode;
Under corresponding cooked mode, workpiece is placed on corresponding workbench, machine tool chief axis by call cutter or/ Cutter needed for installing with universal angle head realizes the processing to the workpiece being placed on workbench.
The common three axis machining mode:
It secures the workpiece against on rectangular table, machine tool chief axis calls corresponding cutter in tool magazine, in the control of control system System is lower to realize three-shaft linkage (X, Y, Z), gradually carries out three axis machining to workpiece;
Turning-milling complex processing mode:
It secures the workpiece against on rotary table, machine tool chief axis calls corresponding cutter in tool magazine, carries out turning to workpiece Processing;
After turnery processing is completed, machine tool chief axis automatically switches corresponding cutter, is gradually completing adding for workpiece Z-direction feature Work;
Five-axis robot mode:
It secures the workpiece against on rotary table;
Machine tool chief axis calls corresponding cutter, adjusts rotary table revolving speed, is gradually completing the turnery processing of workpiece;
Machine tool chief axis calls corresponding cutter, adjusts rotary table revolving speed, is gradually completing the processing of workpiece Z-direction feature;
Machine tool chief axis calls universal angle head, and universal angle head installs corresponding cutter, adjusts universal angle head to being suitable for Angle adjusts rotary table revolving speed, is gradually completing the processing of workpiece inclined radial feature.
Compared with prior art, the utility model has the beneficial effects that:
1, the utility model discloses a kind of multi-functional compound gantry machining centers, realize multi-shaft interlocked, multi-process and close And the technical effect processed, improve the degree of automation of machining.
2, lathe is provided with rotary table, rectangular table, while Z axis armstand bottom end is detachably connected with universal angle Spend head;Have three kinds of functional modes, can need to enable different functional modes according to the specific processing of workpiece, avoid lathe B axle (universal angle head) is constantly in working condition, solves common five-axle turn-milling Compositions of metal-working machines B axle and is easily damaged, ties up Protect technical problem at high cost, that service life is low;Especially when carrying out high-power cutting to workpiece, common five-axle turn-milling is compound Since main shaft is withstood forces, square is excessive to be easily damaged machining center, and in multi-functional compound gantry processing described in the utility model The heart can satisfy the requirement of high-power cutting, and machine stability is higher.
Meanwhile the setting of rectangular table, solve large-size workpiece can not by clamping, be fixed on rotary table Technical problem.
3, lathe is while retaining high-power three axis machining ability, by setting rotary table with relatively simple Structure realize high-power four axis turning-milling complex processing function;Further, lathe is realized by configuring universal angle head Five s functions;Not only high-power, high efficiency machining can be carried out to workpiece, fine milling, boring can also be carried out to workpiece It the processing such as cuts, solves workpiece and need repeatedly to turn the very long technology of process-cycle caused by sequence, clamping in process and ask Topic, realizes the technical effect of workpiece clamped one time multistage manufacturing processes, shortens the production cycle, improve production efficiency 20% with On;Meanwhile Machine Manufacture cost is lower, safeguards that more easy, maintenance cost is lower, the service life is longer, greatly reduces Production cost.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 is the multi-functional compound gantry machining center overall structure diagram of the utility model;
Fig. 2 is the multi-functional compound gantry machining center front view of the utility model;
Fig. 3 is the multi-functional compound gantry machining center side view of the utility model;
Fig. 4 is the multi-functional compound gantry machining center top view of the utility model;
Fig. 5 is the multi-functional compound gantry machining center workbench top view of the utility model;
Fig. 6 is multi-functional compound gantry machining center Fig. 5 workbench front view of the utility model;
Fig. 7 is the workbench top view of multi-functional compound another embodiment of gantry machining center of the utility model;
Fig. 8 is multi-functional compound gantry machining center Fig. 7 workbench front view of the utility model;
Fig. 9 is equipped with universal angle head tool apron front view for the utility model;
Figure 10 is equipped with tool apron side view for the utility model;
In figure, 1, Y-axis transverse arm, 2, universal angle head, 3, tool apron, 4, rectangular table, 5, rotary table, 6, lathe bed, 7, Z axis armstand, 8 armstand mounting bases, 9, gate rack, 10, tool apron notch, 11, support protrusion, 12, pedestal.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
As background technique is introduced, common process equipment exists in the prior art it is difficult to meet the whole of workpiece and add The deficiency of work demand, in order to solve technical problem as above, present applicant proposes multi-functional compound gantry machining centers, system.
Embodiment one
In a kind of typical embodiment of the application, as shown in Figs 1-4, provide in multi-functional compound gantry processing The heart includes lathe bed 6 in the multi-functional compound gantry machining center, and workbench, and driving workbench are equipped on lathe bed 6 along X The driving device of direction movement;Gate rack 9 is installed on lathe bed 6, Y-axis transverse arm 1, Z axis armstand 7 are installed on gate rack 9 It is slidably connected on Y-axis transverse arm 1 by armstand mounting base 8, armstand mounting base 8 is connected with Y-direction driving device, and Z axis armstand 7 connects There is Z-direction driving device;7 lower end of Z axis armstand is equipped with machine tool chief axis, and Z axis armstand 7 is detachably connected with universal angle head 2;Work Make platform and is located at 7 lower section of Z axis armstand.
In practical application, X is preferably servo motor to driving device, and power output end passes through lead screw and table base Transmission connection, lead screw are preferably ball-screw, and guide rail is roller linear guides;Y-direction driving device is preferably servo motor, is moved Power output end is sequentially connected by lead screw and armstand mounting base 8, and lead screw is preferably ball-screw, and guide rail is roller linear guides;Z It is preferably servo motor to driving device, power output end is sequentially connected by lead screw and Z axis armstand 7, and lead screw preferably rolls Ballscrew, guide rail are roller linear guides.
As seen in figs. 5-6, workbench includes pedestal 12, and rotary table 5, and driving rotation work are provided on pedestal 12 Make the C axial brake device of the rotation of platform 5;C axial brake device is preferably built-in motor, and the power output end of the built-in motor is direct It drives rotary table 5 to rotate, high-power turning and high-precision positioning function, the adjustable rotation of built-in motor may be implemented 5 revolving speed of revolving worktable is to realize the switchings (vehicle, milling) of different cooked modes.
Workbench further includes rectangular table 4, and 4 one end of rectangular table is provided with circular-shaped notch, in rotary table 5 In the circular-shaped notch, rotary table 5 protrudes from 4 one end of rectangular table;5 upper surface of rotary table is not less than square 4 upper surface of shape workbench, 5 upper surface of rotary table are preferably above 4 upper surface of rectangular table, and end face spacing is preferably 5 ~12mm, 5 outer peripheral surface of rotary table and circular groove notch are provided with radial clearance, and radial clearance is preferably 5~ 8mm。
Rotary table 5 is higher than rectangular table 4, and can preventing workpiece, (the workpiece outermost end has exceeded rotary work Platform 5) it is interfered with rectangular table 4;Meanwhile rotary table 5 is nested in 4 one end of rectangular table, rotary table 5 with The presence of 4 difference in height of rectangular table will not impact the usable area of rectangular table 4.
In the present embodiment, the rotary table 5 is all fixedly installed on pedestal 12 with rectangular table 4, in lathe X Under the driving of axial brake device, the rotary table 5, rectangular table 4 can together along the x axis with table base 12 Movement.Of course, it is possible to which lathe X-axis driving device driving gate rack 9 is arranged, move in the X-axis direction gate rack 9.
Multi-functional compound gantry machining center is provided with tool magazine;Tool magazine is preferably straight-line tool magazine, and tool magazine is set to lathe bed 6 Side, tool magazine are provided with multiple knife positions and are placed with much knives tool, and much knives tool includes milling cutter, lathe tool, boring cutter etc..
As shown in figs. 9-10, workbench side is provided with tool apron 3;Universal angle head 2, lathe are placed in the tool apron 3 Main shaft automatic or manual installs universal angle head 2 and realizes B axle function;Tool apron 3 is preferably provided with the tubular tool apron of notch 10, knife Seat 3 is provided with support protrusion 11, universal angle head 2 is placed in tool apron 3,2 side of universal angle head is arranged in tool apron notch In 10, support protrusion 11 is engaged with 2 connecting flange of universal angle head;Tool apron 3 is provided with shield, when machine tool chief axis needs When calling universal angle head 2, driving device (cylinder) drives shield to open.
Universal angle head 2 is removably attachable to 7 lower end of Z axis armstand by locating piece, and the locating piece is for fixing ten thousand To angle head ontology;As an implementation, locating piece can be the connecting flange being fixedly installed on universal angle head 2, The universal angle head 2 can satisfy the requirement that high-power machining is carried out to workpiece, and 7 bottom end face of Z axis armstand is provided with Threaded hole, when needing to call the universal angle head 2, machine tool chief axis is moved to 3 top of tool apron, passes through the connecting flange, company Universal angle head 2 is fixedly connected on 7 bottom end face of Z axis armstand by connecting bolt, meanwhile, machine tool chief axis grabs 2 knife of universal angle head The switching of handle completion universal cutter and universal angle head 2.
Multi-functional compound gantry machining center is configured with Management System of Tool Magazine, high-precision tool setting gauge, to knife resetting essence Degree is 0.001mm, realizes automatic tool changer, automatic tool preset, and can carry out cutter compensation, has the function of Tool Broken Detect, add Work pause detection cutter or tool changing, system detects cutter automatically after processing is completed, judges whether that the feelings such as breaking, tool wear occur Condition, detection information automatic feedback, and whether judge automatically since tool wear causes manufacturing deficiency, if reset continues to process.
Multi-functional compound gantry machining center is provided with cutting liquid supply system, hydraulic feed system, lathe shield, electric appliance Cabinet part, mist of oil dust-extraction unit etc. are realized four-axle linked under the control of machine tool control system.
There are three types of function as described above, it has for multi-functional compound gantry machining center technical solution disclosed in the utility model Can mode, in practical application, can select to secure the workpiece against rotation according to the shape, structure of workpiece, size, content to be processed On revolving worktable 5 or on rectangular table 4, while corresponding cooked mode completion is enabled to the machining of workpiece.
Mode one:Common three axis machining mode
Workpiece only needs to process upper and lower end face Z-direction feature, especially large-size workpiece, due to rotary table 5 Size and shape restricted from being fixed on rotary table 5, processing method is:Secure the workpiece against rectangle work On platform 4, machine tool chief axis calls corresponding cutter in tool magazine, realizes three-shaft linkage (X, Y, Z) under control of the control system, gradually The processing such as high-power three axis milling, drilling, tapping, bore hole is carried out to workpiece.
Mode two:Turning-milling complex processing mode
Workpiece not only needs to carry out turnery processing, it is also necessary to the processing such as milling, boring is carried out to upper and lower end face Z-direction feature, Its processing method is:
(1) it secures the workpiece against on rotary table 5, machine tool chief axis calls corresponding cutter in tool magazine, inside and outside workpiece Circumferential surface, upper and lower end face carry out high-power turnery processing;
(2) after turnery processing is completed, machine tool chief axis automatically switches corresponding cutter, is gradually completing workpiece Z-direction feature The processing such as milling, drilling, tapping.
Mode three:Five-axis robot mode
The more complicated annular workpieces of workpiece especially structure not only need to carry out turnery processing, it is also necessary to workpiece Radial feature and Z-direction feature carry out the processing such as milling, boring, and processing method is:
(1) it secures the workpiece against on rotary table 5;
(2) machine tool chief axis calls corresponding cutter, adjusts 5 revolving speed of rotary table, is gradually completing periphery/cone in workpiece The turnery processing in face, upper and lower end face;
(3) machine tool chief axis calls corresponding cutter, adjusts 5 revolving speed of rotary table, is gradually completing the milling of workpiece Z-direction feature It cuts, drill, tapping, the processing such as bore hole;
(4) machine tool chief axis calls universal angle head 2, and universal angle head 2 installs corresponding cutter, adjusts universal angle head 2 To proper angle, 5 revolving speed of rotary table is adjusted, the milling, drilling, tapping, bore hole of workpiece inclined radial feature are gradually completing Deng processing.
It should be noted that the Z-direction feature refers to recessed parallel with workbench normal line of butt end of its own normal line of butt end Slot, shrinkage pool etc.;Correspondingly, the radial direction feature refers to that its own normal line of butt end is recessed less than 90 degree with workbench end face angle Slot, shrinkage pool etc..
Embodiment two
As Figure 7-8, as another embodiment of the utility model, the multi-functional compound gantry machining center with The difference of embodiment one is:Workbench includes rotary table 5, rectangular table 4, and rectangular table 4 is internally provided with circle Connected in star notch, the rotary table 5 are embedded in the circular groove notch, and 5 upper surface of rotary table is not less than rectangle 4 upper surface of workbench, 5 upper surface of rotary table is preferably concordant with 4 upper surface of rectangular table to be arranged, to avoid because of rotation The presence of workbench 5 and cause rectangular table 4 that can utilize the reduction of clamping area, and then be unable to complete especially big to workpiece The fixation of dimension workpiece, clamping;When needing using rectangular table 4, rotary table 5 and rectangular table 4 are opposing stationary, Rotary table 5 and rectangular table 4 can satisfy fixation and the clamping of workpiece especially large-size workpiece as a whole.
Embodiment three
As another embodiment of the utility model, the area of the multi-functional compound gantry machining center and embodiment one It is not:
Multi-functional compound gantry machining center is provided with the tool apron 3 for placing universal angle head 2, and the tool apron 3 is arranged Inside lathe side, when machine tool chief axis needs to call universal angle head 2, protective door is opened, and driving device (cylinder) is by knife Seat 3 is released.
Example IV
As another embodiment of the utility model, the area of the multi-functional compound gantry machining center and embodiment one It is not:
It is provided with universal angle head 2 in the multi-functional compound gantry machining center tool magazine, machine tool chief axis can be adjusted directly With the universal angle head, it can realize the automatic switchover of universal angle head 2.
Universal angle head 2 is removably attachable to 7 bottom end of Z axis armstand by locating piece;As an implementation, universal Angle head 2 includes knife handle, and locating piece includes the stopper arms being set on knife handle, and latch is equipped on stopper arms, and machine Z-axis is vertical 7 bottom end of arm is equipped with locating piece, and locating slot is provided on locating piece, and latch can be arranged in the locating slot to realize to institute The fixation for stating universal angle head ontology prevents entire universal angle head 2 from being rotated.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.

Claims (9)

1. multi-functional compound gantry machining center, characterized in that including:Compound table, the compound table include rotation Workbench and and rectangular table;The mobile completion of the rotary table and rectangular table cooperative movement mechanism adds workpiece Work;
The movement mechanism includes the gate rack that is mounted on lathe bed and can answer in X direction with gate rack relative motion Close workbench;
Y-axis transverse arm is installed on the gate rack, slidably connects Z axis armstand on the Y-axis transverse arm;
The compound table, Y-axis transverse arm and Z axis armstand are driven by respective driving device respectively;
Z axis armstand bottom end is equipped with machine tool chief axis, and the machine tool chief axis is by cutter needed for calling or calls universal angle Spend processing of the cutter realization to the workpiece being placed on workbench needed for head is installed.
2. multi-functional compound gantry machining center as described in claim 1, characterized in that the rectangular table upper surface is set It is equipped with groove notch, the rotary table is embedded in the groove notch, the rotary table outer peripheral surface and groove notch Between be provided with radial clearance.
3. multi-functional compound gantry machining center as claimed in claim 2, characterized in that the groove notch is to be set to square The circular groove notch of shape workbench one end;
The rotary table is embedded in the circular groove notch, and rotary table protrudes from rectangular table one end, rotation Revolving worktable upper surface is not less than rectangular table upper surface.
4. multi-functional compound gantry machining center as claimed in claim 2, characterized in that the groove notch is to be set to square Circular groove notch inside shape workbench, rotary table is embedded in the circular groove notch, on the rotary table End face is concordant with rectangular table upper surface to be arranged.
5. multi-functional compound gantry machining center as described in claim 1, characterized in that Z axis armstand bottom end is configured with Universal angle head;
The universal angle head is removably attachable to Z axis armstand bottom end by locating piece.
6. multi-functional compound gantry machining center as claimed in claim 5, characterized in that the side of lathe bed is provided with tool magazine, The universal angle head is placed in tool magazine;
The locating piece includes the stop for being fixedly installed on the locating piece of Z axis armstand bottom and being fixedly installed on universal angle head Pin.
7. multi-functional compound gantry machining center as claimed in claim 5, characterized in that it is provided with tool apron on the lathe bed, Universal angle head is placed in the tool apron;
The locating piece includes the connecting flange being fixedly installed on universal angle head.
8. multi-functional compound gantry machining center as claimed in claim 7, characterized in that the tool apron is that setting is jaggy Tubular tool apron, the tool apron are provided with support protrusion, and the universal angle cephalic region is arranged in the notch of tool apron, the support Protrusion is engaged with universal angle head connecting flange.
9. multi-functional compound gantry system of processing, characterized in that any described multi-functional compound including the claims 1-8 Gantry machining center further includes Management System of Tool Magazine, and the Management System of Tool Magazine control machine tool chief axis calls corresponding in tool magazine Cutter realizes automatic tool changer;
High-precision tool setting gauge, for realizing automatic tool preset;
Machine tool control system, for controlling cutting liquid supply system, hydraulic feed system, lathe shield, Electric Appliance Cabinet part and oil Mist dust-extraction unit realizes linkage work.
CN201721897599.9U 2017-12-29 2017-12-29 Multi-functional compound gantry machining center and system Active CN208147322U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113021018A (en) * 2021-03-24 2021-06-25 广东钶锐锶数控技术有限公司 Multi-axis linkage multi-axis machine tool and control method thereof
CN113458789A (en) * 2020-03-31 2021-10-01 高锋工业股份有限公司 Processing method and processing mechanism for circular parts of circular knitting machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113458789A (en) * 2020-03-31 2021-10-01 高锋工业股份有限公司 Processing method and processing mechanism for circular parts of circular knitting machine
TWI747222B (en) * 2020-03-31 2021-11-21 高鋒工業股份有限公司 Processing mechanism for circular parts of disc knitting machine
CN113021018A (en) * 2021-03-24 2021-06-25 广东钶锐锶数控技术有限公司 Multi-axis linkage multi-axis machine tool and control method thereof

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