CN220029344U - Pipe processing station - Google Patents
Pipe processing station Download PDFInfo
- Publication number
- CN220029344U CN220029344U CN202320872213.8U CN202320872213U CN220029344U CN 220029344 U CN220029344 U CN 220029344U CN 202320872213 U CN202320872213 U CN 202320872213U CN 220029344 U CN220029344 U CN 220029344U
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- CN
- China
- Prior art keywords
- pipe
- machine
- automatic
- cutting
- feeding machine
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- 238000012545 processing Methods 0.000 title description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 38
- 238000004080 punching Methods 0.000 claims abstract description 26
- 238000005452 bending Methods 0.000 claims abstract description 23
- 238000003698 laser cutting Methods 0.000 claims abstract description 14
- 238000003754 machining Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Laser Beam Processing (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
A pipe machining station comprising: an automatic pipe cutting machine, an automatic arc punching machine, an arc punching feeding machine, a bent pipe feeding machine, an automatic pipe bending machine, a carrying device and a laser cutting device; the automatic arc punching machine and the arc punching feeding machine are positioned on one side of the automatic pipe cutting machine, and the bent pipe feeding machine is positioned on the other side of the automatic pipe cutting machine; the automatic pipe bending machine is positioned at the side part of the pipe bending feeding machine, the conveying device is positioned at the side part of the automatic pipe bending machine, and the laser cutting device is positioned at the side part of the conveying device.
Description
Technical Field
The utility model relates to the technical field of pipe processing equipment, in particular to a pipe processing station.
Background
The metal pipe processing technology mainly comprises the processes of blanking cutting, end face arc punching, pipe bending, drilling, polishing, welding and the like. The pipe processing station integrates a plurality of processes in the pipe processing process into a full-automatic production line.
At present, the domestic pipe processing mainly adopts automatic or semi-automatic operation of single-process procedures, automatic production connection is not formed between the processes, manual transportation is needed, space cost and transportation cost are high, at least one person is needed to be equipped for production in each process, the investment of production personnel is high, the production efficiency is low, and the safety cannot be effectively ensured. In view of this, the present utility model has been proposed.
Disclosure of Invention
The utility model provides a pipe processing station, which realizes the technological processes of pipe cutting, arc punching, pipe bending, hole cutting and carrying in a first-line assembly line, realizes the full-automatic assembly line production operation of the working procedure before welding, greatly reduces the labor intensity and the personnel input cost, reduces the transfer time and the cost, saves the plane space occupied by stacking the semi-finished products in the middle working procedure, shortens the production period, improves the production safety and improves the product quality.
The technical aim of the utility model is realized by the following technical scheme:
a pipe machining station comprising:
an automatic pipe cutting machine, an automatic arc punching machine, an arc punching feeding machine, a bent pipe feeding machine, an automatic pipe bending machine, a carrying device and a laser cutting device;
the automatic arc punching machine and the arc punching feeding machine are positioned on one side of the automatic pipe cutting machine, and the bent pipe feeding machine is positioned on the other side of the automatic pipe cutting machine;
the automatic pipe bending machine is located at the side part of the pipe bending feeding machine, the carrying device is located at the side part of the automatic pipe bending machine, and the laser cutting device is located at the side part of the carrying device.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model provides a pipe processing station, which realizes the technological processes of pipe cutting, arc punching, pipe bending, hole cutting and carrying in a first-line assembly line, realizes the full-automatic assembly line production operation of the working procedure before welding, greatly reduces the labor intensity and the personnel input cost, reduces the transfer time and the cost, saves the plane space occupied by stacking the semi-finished products in the middle working procedure, shortens the production period, improves the production safety and improves the product quality.
Further, the automatic pipe cutting machine comprises a material rack, a cutting device and a material distributing device;
the cutting device is arranged between the material rack and the material distributing device;
the distributing device is positioned between the arc-striking feeding machine and the bent pipe feeding machine.
Further, the return bend material loading machine includes the chassis, locates the chassis: the motor screw rod mechanism, the motor rotating mechanism and the cylinder clamping mechanism;
the motor rotating mechanism is in transmission connection with the motor screw rod mechanism;
the cylinder clamping mechanism is arranged at the output end of the motor rotating mechanism.
Further, the bent pipe feeding machine also comprises a rack and a moving assembly;
the output end of the moving component is matched with the rack.
Further, the carrying device comprises a carrying manipulator and a carrying track;
the carrying manipulator is in movable fit with the carrying rail.
Further, the laser cutting device comprises a laser hole cutting manipulator, a workbench and a positioning tool;
the workbench is arranged on the side part of the laser hole cutting manipulator, and the positioning tool is arranged on the workbench and used for positioning the bent pipe.
Drawings
FIG. 1 is a block diagram of a pipe processing station of the present utility model;
FIG. 2 is a block diagram of a handling device;
FIG. 3 is a block diagram of a laser cutting device;
fig. 4 is a perspective view of a bent pipe feeder.
In the figure: an automatic pipe cutting machine 1; an automatic arc punching machine 2; an arc punching feeder 3; a bent pipe feeding machine 4; an automatic pipe bending machine 5; a carrying device 6; a laser cutting device 7; a material rack 11; a cutting device 12; a material distributing device 13; a chassis 41; a motor lead screw mechanism 42; a motor rotation mechanism 43; a cylinder gripping mechanism 44; a carrying robot 61; a carrying rail 62; a laser hole cutting manipulator 71; a table 72; positioning tooling 73.
Detailed Description
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The objects, technical solutions and advantages of the present utility model will become more apparent by the following detailed description of the present utility model with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the utility model. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present utility model.
As shown in fig. 1-4, a pipe processing station, comprising:
an automatic pipe cutting machine 1, an automatic arc punching machine 2, an arc punching feeding machine 3, an elbow feeding machine 4, an automatic elbow machine 5, a carrying device 6 and a laser cutting device 7;
the automatic arc punching machine 2 and the arc punching feeding machine 3 are positioned on one side of the automatic pipe cutting machine 1, and the bent pipe feeding machine 4 is positioned on the other side of the automatic pipe cutting machine 1;
the automatic pipe bending machine 5 is positioned at the side part of the pipe bending feeding machine 4, the carrying device 6 is positioned at the side part of the automatic pipe bending machine 5, and the laser cutting device 7 is positioned at the side part of the carrying device 6.
Specifically, the processing flow is as follows: after entering the automatic pipe cutting machine 1, the pipe flows to the arc punching feeder 3 or the bent pipe feeder 4, and the pipe flows to the arc punching feeder 3 and enters the automatic arc punching machine 2 for arc punching; the pipe flowing to the pipe bending feeding machine 4 enters the automatic pipe bending machine 5 to perform pipe bending operation, and after pipe bending is finished, the pipe is conveyed to the laser cutting device 7 through the conveying device 6.
In some embodiments, the automatic pipe cutter 1 comprises a material rack 11, a cutting device 12, and a material distributing device 13;
the cutting device 12 is arranged between the material rack 11 and the material distributing device 13;
the distributing device 13 is positioned between the arc-striking feeding machine 3 and the bent pipe feeding machine 4.
By adopting the technical scheme, the pipe can be cut and separated from the material frame 11 through the cutting device 12 and then enter the material distributing device 13, and the material distributing device 13 can sort the pipe into the arc punching feeder 3 or the bent pipe feeder 4.
In some embodiments, the bent pipe feeder 4 includes a chassis 41, and a device disposed on the chassis 41: a motor screw mechanism 42, a motor rotation mechanism 43, and a cylinder gripping mechanism 44;
the motor rotating mechanism 43 is in transmission connection with the motor screw rod mechanism 42;
the cylinder gripping mechanism 44 is provided at the output end of the motor rotation mechanism 43.
By adopting the technical scheme, the motor rotating mechanism 43 can drive the cylinder clamping mechanism 44 to turn over, and the cylinder clamping mechanism 44 can clamp the pipe, so that the pipe can be transferred; the motor screw mechanism 42 can move the motor rotation mechanism 43 to adjust the position.
In some embodiments, the bent pipe feeder 4 further comprises a rack 45, a moving assembly 46;
the output of the moving assembly 46 is fitted with a rack 45.
With the above technical solution, the moving assembly 46 can cooperate with the rack 45 to move the chassis 41 to adjust the position.
In some embodiments, the handling device 6 comprises a handling robot 61 and a handling rail 62;
the conveyance robot 61 is in moving engagement with the conveyance rail 62.
With the above technical solution, the robot 61 can move along the carrying rail 62 to adjust the gripping position.
In some embodiments, the laser cutting device 7 comprises a laser hole cutting manipulator 71, a workbench 72 and a positioning tool 73;
the workbench 72 is arranged on the side part of the laser hole cutting manipulator 71, and the positioning tool 73 is arranged on the workbench 72 and is used for positioning the bent pipe.
With the above technical scheme, the handling manipulator 61 grabs the bent pipe and places the bent pipe on the workbench 72 and locates the bent pipe through the locating tool 73, and then laser drilling is performed through the laser hole cutting manipulator 71.
It is to be understood that the above-described embodiments of the present utility model are merely illustrative of or explanation of the principles of the present utility model and are in no way limiting of the utility model. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the scope of the present utility model. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.
Claims (6)
1. A pipe machining station, comprising:
the automatic pipe cutting machine comprises an automatic pipe cutting machine (1), an automatic arc punching machine (2), an arc punching feeding machine (3), a bent pipe feeding machine (4), an automatic pipe bending machine (5), a carrying device (6) and a laser cutting device (7);
the automatic arc punching machine (2) and the arc punching feeding machine (3) are positioned on one side of the automatic pipe cutting machine (1), and the bent pipe feeding machine (4) is positioned on the other side of the automatic pipe cutting machine (1);
the automatic pipe bending machine (5) is located at the side part of the pipe bending feeding machine (4), the carrying device (6) is located at the side part of the automatic pipe bending machine (5), and the laser cutting device (7) is located at the side part of the carrying device (6).
2. A pipe machining station according to claim 1, wherein:
the automatic pipe cutting machine (1) comprises a material rack (11), a cutting device (12) and a material distributing device (13);
the cutting device (12) is arranged between the material rack (11) and the material distributing device (13);
the distributing device (13) is positioned between the arc-striking feeding machine (3) and the bent pipe feeding machine (4).
3. A pipe machining station according to claim 1, wherein:
the bent pipe feeding machine (4) comprises a chassis (41) and a plurality of bent pipe feeding machines arranged on the chassis (41): a motor screw rod mechanism (42), a motor rotating mechanism (43) and a cylinder clamping mechanism (44);
the motor rotating mechanism (43) is in transmission connection with the motor screw rod mechanism (42);
the cylinder clamping mechanism (44) is arranged at the output end of the motor rotating mechanism (43).
4. A pipe machining station according to claim 3, wherein:
the bent pipe feeding machine (4) further comprises a rack (45) and a moving assembly (46);
the output end of the moving assembly (46) is matched with the rack (45).
5. A pipe machining station according to claim 1, wherein:
the conveying device (6) comprises a conveying manipulator (61) and a conveying track (62);
the carrying manipulator (61) is movably matched with the carrying rail (62).
6. A pipe machining station according to claim 1, wherein:
the laser cutting device (7) comprises a laser hole cutting manipulator (71), a workbench (72) and a positioning tool (73);
the workbench (72) is arranged on the side part of the laser hole cutting manipulator (71), and the positioning tool (73) is arranged on the workbench (72) and used for positioning the bent pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320872213.8U CN220029344U (en) | 2023-04-18 | 2023-04-18 | Pipe processing station |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320872213.8U CN220029344U (en) | 2023-04-18 | 2023-04-18 | Pipe processing station |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220029344U true CN220029344U (en) | 2023-11-17 |
Family
ID=88733762
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202320872213.8U Active CN220029344U (en) | 2023-04-18 | 2023-04-18 | Pipe processing station |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220029344U (en) |
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2023
- 2023-04-18 CN CN202320872213.8U patent/CN220029344U/en active Active
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