CN220028939U - Soldering tin machine capable of automatically supplying soldering flux - Google Patents

Abstract

The utility model discloses a soldering machine capable of automatically supplying soldering flux, which comprises a frame, a controller, a feeding device, a paint removing device, a material cutting device, a manipulator, an automatic soldering flux supplying device and a soldering device, wherein the feeding device is arranged on the frame; the feeding device, the paint removing device and the material cutting device are arranged on the frame and are sequentially arranged along the conveying direction of the wire rod, the manipulator is arranged on the outer side of an outlet of the material cutting device, the automatic soldering flux supplying device is arranged on the side of the manipulator, and the soldering tin device is arranged on the side of the automatic soldering flux supplying device; the feeding device, the paint removing device, the blanking device, the manipulator, the automatic soldering flux supplying device and the soldering device are electrically connected with the controller in a matched manner, and the soldering machine capable of automatically supplying the soldering flux can automatically perform paint removing, cutting, soldering flux immersing and soldering operation on wires, and replaces manual operation by a machine, so that the production cost is reduced, the production efficiency is improved, and the product quality is improved; the machine automatically supplies the soldering flux without manual supply, thereby bringing convenience to production.

Description

Soldering tin machine capable of automatically supplying soldering flux

Technical Field

The utility model relates to the technical field of soldering machines, in particular to a soldering machine capable of automatically supplying soldering flux.

Background

With the continued development of socioeconomic performance, more and more mechanical devices are manufactured and widely used in agriculture, industry and service. The mechanical equipment is various, is further innovated according to different demands of people, plays an indispensable role in work and life of people, and is ubiquitous.

In industrial production, an automatic soldering machine is often used, and the automatic soldering machine is an automatic soldering device, which mainly completes soldering operation by applying the motion function of a manipulator, and the core part of the automatic soldering machine is a soldering device.

In the process of processing the wire, the wire is usually cut to obtain a required length, then the paint covers at the two ends of the wire are removed, and then the two ends of the wire are taken out to be immersed with soldering flux and soldered; at present, the production processes adopt manual wire rod taking to a processing area for processing, wire rod cutting, paint removing, scaling powder dipping and soldering tin operation are carried out, the manual operation modes have the advantages of multiple steps, complex operation, more required workers, higher production cost, low production efficiency and low yield, and the manual operation is easy to produce products with different specifications, so that the quality of the products is not guaranteed.

At present, a manipulator is used for clamping wires, the wires are taken into a soldering flux groove to be immersed with soldering flux, and then the wires are taken into the soldering flux groove to be soldered, so that the soldering tin can basically realize the soldering function of the wires, however, when the soldering flux is consumed, the wires need to be manually supplemented, the supplementing times are more, and workers need to concentrate attention on the soldering flux groove, inconvenience is brought to production, and the existing requirements cannot be met. Therefore, there is a need to develop a method to improve the above problems.

Disclosure of Invention

In view of the above, the present utility model aims at overcoming the drawbacks of the prior art, and the main objective of the present utility model is to provide a soldering machine capable of automatically supplying soldering flux, which can effectively solve the problems that in the prior art, the wire is usually cut, paint is removed, soldering flux is dipped and soldering is processed manually, the manual operation has a plurality of steps and complex operation, the required workers have more man hours, the production cost is higher, the production efficiency is low, the yield is low, the manual operation is easy to produce products with different specifications, and the quality of the products is not guaranteed; the soldering tin machine can also effectively solve the problems that the prior soldering tin machine needs to manually supplement soldering flux, has more supplementing times and brings inconvenience to production.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

a soldering machine capable of automatically supplying soldering flux comprises a frame, a controller, a feeding device, a paint removing device, a material cutting device, a manipulator, an automatic soldering flux supplying device and a soldering device; the controller is arranged on the frame; the feeding device, the paint removing device and the material cutting device are arranged on the frame and are sequentially distributed along the conveying direction of the wire rod, and the feeding device, the paint removing device and the material cutting device are electrically connected with the controller; the manipulator is arranged on the frame and positioned at the outer side of the outlet of the blanking device, and the manipulator is electrically connected with the controller; the automatic soldering flux supplying device is arranged on the rack and is positioned beside the manipulator, and the automatic soldering flux supplying device is electrically connected with the controller; the soldering device is arranged on the frame and is positioned beside the automatic soldering flux supplying device, and the soldering device is electrically connected with the controller.

As a preferred solution, the automatic soldering flux replenishment device comprises a soldering flux tank, a replenishment bottle and a control valve, wherein the soldering flux tank is arranged on the frame and is positioned beside the manipulator, the replenishment bottle is arranged above the soldering flux tank, the control valve is arranged on an opening of the replenishment bottle and is used for replenishing soldering flux in the replenishment bottle into the soldering flux tank through the control of the control valve, and the control valve is electrically connected with the controller.

As a preferable scheme, the wire arranging device for guiding the wire rods and the wire pressing device for pressing the wire rods are further arranged, the wire arranging device and the wire pressing device are arranged on the frame and are located between the feeding device and the paint removing device, and the wire arranging device and the wire pressing device are electrically connected with the controller.

As a preferable scheme, the manipulator comprises a first transverse driving mechanism, a first sliding seat and a first clamping mechanism; the first transverse driving mechanism is arranged on the frame and is electrically connected with the controller, the first sliding seat is arranged on the first transverse driving mechanism and is driven by the first transverse driving mechanism to transversely move back and forth, and the first clamping mechanism is arranged on the first sliding seat and is electrically connected with the controller.

As a preferable scheme, a storage device is further arranged on the frame and located between the cutting device and the automatic soldering flux supplying device, and the storage device is located below the mechanical arm.

As a preferred scheme, the storage device comprises a front-back driving mechanism, a second sliding seat and a pressing mechanism, wherein the front-back driving mechanism is arranged on the frame and is electrically connected with the controller, the second sliding seat is arranged on the front-back driving mechanism and is driven by the front-back driving mechanism to move back and forth, and the pressing mechanism is arranged on the second sliding seat and is electrically connected with the controller.

As a preferable scheme, the soldering device comprises a soldering groove, a second transverse driving mechanism, a third sliding seat, an up-down driving mechanism, a servo motor and a second clamping mechanism; the soldering tin groove is arranged on the frame and is positioned beside the automatic soldering flux supplying device; the second transverse driving mechanism is arranged on the frame and is positioned beside the soldering tin groove, and the second transverse driving mechanism is electrically connected with the controller; the third sliding seat is arranged on the second transverse driving mechanism and driven by the second transverse driving mechanism to transversely move back and forth; the upper and lower driving mechanism is arranged on the third sliding seat and is electrically connected with the controller; the servo motor is arranged on the upper and lower driving mechanisms and driven by the upper and lower driving mechanisms to move up and down back and forth, and the servo motor is electrically connected with the controller; the second clamping mechanism is arranged on the upper and lower driving mechanisms and driven by the upper and lower driving mechanisms to move back and forth up and down, the second clamping mechanism is electrically connected with the controller, and the second clamping mechanism is driven by the servo motor to rotate.

As a preferable scheme, the rack is provided with a tin scraping device, and the tin scraping device comprises an air cylinder, a bracket and a scraper; the air cylinder is arranged beside the soldering tin groove, the bracket is arranged at the output end of the air cylinder and driven by the air cylinder to move left and right back and forth, the scraper is arranged on the bracket and positioned in the opening of the soldering tin groove, and the scraper moves left and right back and forth along with the bracket.

As a preferable scheme, be provided with the protective housing in the frame, this protective housing has a holding chamber, and this controller, paint removal device, blank device, manipulator, scaling powder automatic feeding device and soldering tin device all set up in the holding chamber, and this material feeding unit sets up outside the protective housing.

As a preferred scheme, material feeding unit, paint removal device, blank device and manipulator are two, and these two material feeding unit set up respectively in the left and right sides of frame and the direction of delivery of wire rod is opposite in two material feeding unit, and two material feeding unit, two paint removal device and two blank device are arranged in proper order along corresponding wire rod direction of delivery respectively, and two manipulators are located the outside of the export of corresponding blank device, and this scaling powder automatic feeding device and soldering tin device set up between two manipulators.

Compared with the prior art, the utility model has obvious advantages and beneficial effects, and in particular, the technical scheme can be as follows:

the feeding device, the paint removing device and the material cutting device are arranged on the frame and are sequentially arranged along the conveying direction of the wire rod, the manipulator is arranged on the frame and positioned at the outer side of an outlet of the material cutting device, the automatic soldering flux supplying device is arranged on the frame and positioned at the side of the manipulator, and the soldering tin device is arranged on the frame and positioned at the side of the automatic soldering flux supplying device; the automatic soldering machine for automatically supplying the soldering flux can automatically perform paint removal, cutting, soldering flux dipping and soldering operation on wires, and replaces manual operation with a machine, so that the steps are few, the operation is simple, the working hours of workers are reduced, the production cost is reduced, the production efficiency is improved, and the yield is greatly improved; the machine operation can produce products with consistent specifications, the quality of the products is improved, and the quality of the products is ensured; and when the soldering flux is consumed, the machine automatically supplies the soldering flux without manually supplying the soldering flux, and workers are not required to concentrate attention on the soldering flux groove, so that convenience is brought to production, and the existing requirements are met.

In order to more clearly illustrate the structural features and efficacy of the present utility model, the present utility model will be described in detail below with reference to the accompanying drawings and examples.

Drawings

FIG. 1 is a schematic perspective view of a preferred embodiment of the present utility model;

FIG. 2 is a schematic view of a part of the structure of a preferred embodiment of the present utility model;

FIG. 3 is a schematic view of another part of the structure of the preferred embodiment of the present utility model;

FIG. 4 is a schematic perspective view of an automatic flux replenishment device according to a preferred embodiment of the present utility model;

FIG. 5 is a schematic perspective view of a manipulator according to a preferred embodiment of the utility model;

FIG. 6 is a schematic perspective view of a storage device according to a preferred embodiment of the present utility model;

fig. 7 is a schematic perspective view of a soldering device and a tin scraping device according to a preferred embodiment of the present utility model.

The attached drawings are used for identifying and describing:

10. frame 11, protective housing

12. Accommodation chamber 20, controller

30. Feeding device 40 and paint removing device

50. Material cutting device 60 and manipulator

61. First transverse driving mechanism 62, first slide

63. First clamping mechanism 70 and automatic soldering flux supplying device

71. Soldering flux groove 72 and feeding bottle

73. Control valve 80 and soldering device

81. Solder tank 82, second transverse driving mechanism

83. Third slide 84, up-down driving mechanism

85. Servo motor 86, second clamping mechanism

87. Storage box 90 and wire arrangement device

100. Wire pressing device 110 and storage device

111. Front-rear driving mechanism 112, second slide

113. Pressing mechanism 120 and tin scraping device

121. Cylinder 122, support

123. A scraper.

Detailed Description

Referring to fig. 1 to 7, a specific structure of a preferred embodiment of the present utility model is shown, which includes a frame 10, a controller 20, a feeding device 30, a paint removing device 40, a blanking device 50, a manipulator 60, an automatic soldering flux supplying device 70 and a soldering device 80.

The controller 20 is arranged on the frame 10; in this embodiment, a protective housing 11 is disposed on the frame 10, the protective housing 11 has a housing cavity 12, the controller 20, the paint removing device 40, the blanking device 50, the manipulator 60, the automatic soldering flux supplying device 70 and the soldering device 80 are disposed in the housing cavity 12, the feeding device 30 is disposed outside the protective housing 11, an alarm device (not shown in the figure) is disposed on the frame 10, the protective housing 11 and the alarm device are electrically connected to the controller 20, and when the protective housing 11 is opened, the alarm device sounds, thereby providing a powerful guarantee for safe production.

The feeding device 30, the paint removing device 40 and the material cutting device 50 are all arranged on the frame 10 and sequentially distributed along the conveying direction of the wire, and the feeding device 30, the paint removing device 40 and the material cutting device 50 are all electrically connected with the controller 20.

The manipulator 60 is disposed on the frame 10 and located outside the outlet of the blanking device 50, and the manipulator 60 is electrically connected to the controller 20; in the present embodiment, the manipulator 60 includes a first transverse driving mechanism 61, a first sliding seat 62 and a first clamping mechanism 63; the first transverse driving mechanism 61 is disposed on the frame 10 and electrically connected to the controller 20, the first sliding seat 62 is disposed on the first transverse driving mechanism 61 and is driven by the first transverse driving mechanism 61 to move back and forth transversely, and the first clamping mechanism 63 is disposed on the first sliding seat 62 and electrically connected to the controller 20.

The automatic soldering flux supplying device 70 is disposed on the frame 10 and beside the manipulator 60, and the automatic soldering flux supplying device 70 is electrically connected to the controller 20; in the present embodiment, the automatic flux replenishment device 70 includes a flux tank 71, a replenishment bottle 72, and a control valve 73, the flux tank 71 is disposed on the frame 10 and beside the robot 60, the replenishment bottle 72 is disposed above the flux tank 71, the control valve 73 is disposed on an opening of the replenishment bottle 72 and is used for replenishing the flux in the replenishment bottle 72 into the flux tank 71 under the control of the control valve 73, and the control valve 73 is electrically connected to the controller 20.

The soldering device 80 is disposed on the frame 10 and beside the automatic soldering flux supplying device 70, and the soldering device 80 is electrically connected with the controller 20; in this embodiment, the soldering device 80 includes a soldering slot 81, a second transverse driving mechanism 82, a third sliding seat 83, an up-down driving mechanism 84, a servo motor 85 and a second clamping mechanism 86; the soldering tin groove 81 is arranged on the frame 10 and is positioned beside the automatic soldering flux supplying device 70, and the soldering tin groove 81 is used for containing tin liquid; the second transverse driving mechanism 82 is disposed on the frame 10 and beside the solder slot 81, and the second transverse driving mechanism 82 is electrically connected to the controller 20; the third sliding seat 83 is arranged on the second transverse driving mechanism 82 and is driven by the second transverse driving mechanism 82 to move back and forth transversely; the up-down driving mechanism 84 is disposed on the third sliding seat 83 and electrically connected to the controller 20; the servo motor 85 is arranged on the upper and lower driving mechanism 84, and is driven by the upper and lower driving mechanism 84 to move up and down back and forth, and the servo motor 85 is electrically connected with the controller 20; the second clamping mechanism 86 is disposed on the upper and lower driving mechanism 84, and is driven by the upper and lower driving mechanism 84 to move back and forth up and down, the second clamping mechanism 86 is electrically connected to the controller 20, and the second clamping mechanism 86 is driven by the servo motor 85 to rotate; the frame 10 is provided with a magazine 87, the magazine 87 is located beside the soldering tin groove 81, and the magazine 87 is used for placing processed wire products.

In this embodiment, a wire arranging device 90 for guiding wires and a wire pressing device 100 for pressing wires are further provided, the wire arranging device 90 and the wire pressing device 100 are disposed on the frame 10 and located between the feeding device 30 and the paint removing device 40, and the wire arranging device 90 and the wire pressing device 100 are electrically connected with the controller 20; and, further provided with a storage device 110, the storage device 110 is disposed on the frame 10 and between the cutting device 50 and the automatic flux supplying device 70, and the storage device 110 is disposed below the manipulator 60; specifically, the storage device 110 includes a front-back driving mechanism 111, a second sliding seat 112, and a pressing mechanism 113, wherein the front-back driving mechanism 111 is disposed on the frame 10 and is electrically connected to the controller 20, the second sliding seat 112 is disposed on the front-back driving mechanism 111 and is driven by the front-back driving mechanism 111 to move back and forth, and the pressing mechanism 113 is disposed on the second sliding seat 112 and is electrically connected to the controller 20; the pressing mechanism 113 is plural, the plural pressing mechanisms 113 are electrically connected to the controller 20, and the plural pressing mechanisms 113 can independently control the operation.

In this embodiment, the rack 10 is provided with a tin scraping device 120, and the tin scraping device 120 includes a cylinder 121, a bracket 122 and a scraper 123; the cylinder 121 is disposed beside the solder slot 81, the bracket 122 is disposed at an output end of the cylinder 121 and is driven by the cylinder 121 to move back and forth left and right, the scraper 123 is disposed on the bracket 122 and is disposed in an opening of the solder slot 81, and the scraper 123 moves back and forth left and right along with the bracket 122.

The feeding device 30, the paint removing device 40, the material cutting device 50 and the manipulator 60 are two, the two feeding devices 30 are respectively arranged at the left side and the right side of the frame 10, the conveying directions of wires in the two feeding devices 30 are opposite, the two feeding devices 30, the two paint removing devices 40 and the two material cutting devices 50 are respectively arranged in sequence along the corresponding wire conveying directions, the two manipulators 60 are positioned at the outer sides of outlets of the corresponding material cutting devices 50, and the automatic soldering flux supplying device 70 and the soldering device 80 are arranged between the two manipulators 60.

The working procedure of this embodiment is described in detail as follows:

first, the wire is manually loaded into the feeding device 30, and the flux is loaded into the flux tank 71 and the replenishment bottle 72; starting the machine, starting the feeding device 30 to convey the wire, assisting the wire guiding device 90 to guide the wire, and when the wire is conveyed to a proper position, pressing the wire by the wire pressing device 100, and performing paint removal operation on the wire by the paint removal device 40; then, the feeding device 30 continues to convey the wire, the mechanical arm 60 clamps the wire and pulls the wire outwards along the conveying direction of the wire, the cutting device 50 cuts off the wire after reaching the required length, the mechanical arm 60 puts the wire product on the storage device 110 and compresses the wire by the compressing mechanism 113, the above steps are circulated, and after the plurality of compressing mechanisms 113 compress the plurality of wires, the front and rear driving mechanism 111 drives the plurality of compressing mechanisms 113 to move forwards; then, the second clamping mechanism 86 in the soldering device 80 clamps and puts the plurality of wires into the soldering flux groove 71 to perform soldering flux dipping operation on the two ends of the wires, and then puts the wires into the soldering flux groove 81 to perform soldering operation on the two ends of the wires; finally, the processed plurality of wire products are placed in the magazine 87.

As the consumption of the flux in the flux tank 71 decreases, the controller 20 supplies the flux in the replenishment bottle 72 to the flux tank 71 by controlling the control valve 73, thereby realizing the function of automatically replenishing the flux; the scraper 123 of the scraping device 120 moves back and forth in the opening of the solder bath 81, thereby scraping solder dust.

The design focus of the utility model is that: the feeding device, the paint removing device and the material cutting device are arranged on the frame and are sequentially arranged along the conveying direction of the wire rod, the manipulator is arranged on the frame and positioned at the outer side of an outlet of the material cutting device, the automatic soldering flux supplying device is arranged on the frame and positioned at the side of the manipulator, and the soldering tin device is arranged on the frame and positioned at the side of the automatic soldering flux supplying device; the automatic soldering machine for automatically supplying the soldering flux can automatically perform paint removal, cutting, soldering flux dipping and soldering operation on wires, and replaces manual operation with a machine, so that the steps are few, the operation is simple, the working hours of workers are reduced, the production cost is reduced, the production efficiency is improved, and the yield is greatly improved; the machine operation can produce products with consistent specifications, the quality of the products is improved, and the quality of the products is ensured; and when the soldering flux is consumed, the machine automatically supplies the soldering flux without manually supplying the soldering flux, and workers are not required to concentrate attention on the soldering flux groove, so that convenience is brought to production, and the existing requirements are met.

The foregoing description is only a preferred embodiment of the present utility model, and is not intended to limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present utility model are still within the scope of the technical solutions of the present utility model.

Claims (10)

1. A soldering machine for automatically supplying soldering flux, which is characterized in that: comprises a frame, a controller, a feeding device, a paint removing device, a material cutting device, a manipulator, an automatic soldering flux supplying device and a soldering tin device; the controller is arranged on the frame; the feeding device, the paint removing device and the material cutting device are arranged on the frame and are sequentially distributed along the conveying direction of the wire rod, and the feeding device, the paint removing device and the material cutting device are electrically connected with the controller; the manipulator is arranged on the frame and positioned at the outer side of the outlet of the blanking device, and the manipulator is electrically connected with the controller; the automatic soldering flux supplying device is arranged on the rack and is positioned beside the manipulator, and the automatic soldering flux supplying device is electrically connected with the controller; the soldering device is arranged on the frame and is positioned beside the automatic soldering flux supplying device, and the soldering device is electrically connected with the controller.

2. The automatic flux replenishment solder machine according to claim 1, wherein: the automatic soldering flux replenishing device comprises a soldering flux tank, a replenishing bottle and a control valve, wherein the soldering flux tank is arranged on the frame and is located beside the manipulator, the replenishing bottle is arranged above the soldering flux tank, the control valve is arranged on an opening of the replenishing bottle and is used for replenishing soldering flux in the replenishing bottle into the soldering flux tank through the control valve, and the control valve is electrically connected with the controller.

3. The automatic flux replenishment solder machine according to claim 1, wherein: the wire straightening device is used for guiding wires and the wire pressing device is used for pressing the wires, the wire straightening device and the wire pressing device are arranged on the frame and located between the feeding device and the paint removing device, and the wire straightening device and the wire pressing device are electrically connected with the controller.

4. The automatic flux replenishment solder machine according to claim 1, wherein: the manipulator comprises a first transverse driving mechanism, a first sliding seat and a first clamping mechanism; the first transverse driving mechanism is arranged on the frame and is electrically connected with the controller, the first sliding seat is arranged on the first transverse driving mechanism and is driven by the first transverse driving mechanism to transversely move back and forth, and the first clamping mechanism is arranged on the first sliding seat and is electrically connected with the controller.

5. The automatic flux replenishment solder machine according to claim 1, wherein: the automatic soldering flux feeding device is characterized by further comprising a storage device, wherein the storage device is arranged on the frame and is positioned between the cutting device and the automatic soldering flux feeding device, and the storage device is positioned below the mechanical arm.

6. The automatic flux supplying soldering machine according to claim 5, wherein: the storage device comprises a front-back driving mechanism, a second sliding seat and a pressing mechanism, wherein the front-back driving mechanism is arranged on the frame and is electrically connected with the controller, the second sliding seat is arranged on the front-back driving mechanism and is driven by the front-back driving mechanism to move back and forth, and the pressing mechanism is arranged on the second sliding seat and is electrically connected with the controller.

7. The automatic flux replenishment solder machine according to claim 1, wherein: the soldering device comprises a soldering groove, a second transverse driving mechanism, a third sliding seat, an up-down driving mechanism, a servo motor and a second clamping mechanism; the soldering tin groove is arranged on the frame and is positioned beside the automatic soldering flux supplying device; the second transverse driving mechanism is arranged on the frame and is positioned beside the soldering tin groove, and the second transverse driving mechanism is electrically connected with the controller; the third sliding seat is arranged on the second transverse driving mechanism and driven by the second transverse driving mechanism to transversely move back and forth; the upper and lower driving mechanism is arranged on the third sliding seat and is electrically connected with the controller; the servo motor is arranged on the upper and lower driving mechanisms and driven by the upper and lower driving mechanisms to move up and down back and forth, and the servo motor is electrically connected with the controller; the second clamping mechanism is arranged on the upper and lower driving mechanisms and driven by the upper and lower driving mechanisms to move back and forth up and down, the second clamping mechanism is electrically connected with the controller, and the second clamping mechanism is driven by the servo motor to rotate.

8. The automatic flux replenishment solder machine according to claim 7, wherein: the rack is provided with a tin scraping device, and the tin scraping device comprises an air cylinder, a bracket and a scraper; the air cylinder is arranged beside the soldering tin groove, the bracket is arranged at the output end of the air cylinder and driven by the air cylinder to move left and right back and forth, the scraper is arranged on the bracket and positioned in the opening of the soldering tin groove, and the scraper moves left and right back and forth along with the bracket.

9. The automatic flux replenishment solder machine according to claim 1, wherein: the automatic soldering flux feeding device is characterized in that a protective shell is arranged on the frame and is provided with a containing cavity, the controller, the paint removing device, the blanking device, the manipulator, the automatic soldering flux feeding device and the soldering tin device are all arranged in the containing cavity, and the feeding device is arranged outside the protective shell.

10. The automatic flux replenishment solder machine according to claim 1, wherein: the feeding device, the paint removing device, the material cutting device and the manipulator are two, the two feeding devices are respectively arranged at the left side and the right side of the frame, the conveying directions of wires in the two feeding devices are opposite, the two feeding devices, the two paint removing devices and the two material cutting devices are respectively and sequentially arranged along the corresponding wire conveying directions, the two manipulators are positioned at the outer sides of outlets of the corresponding material cutting devices, and the soldering flux automatic replenishing device and the soldering device are arranged between the two manipulators.