CN220013390U - Sideslip-preventing double-jack type long cantilever bent cap template bracket system - Google Patents

Sideslip-preventing double-jack type long cantilever bent cap template bracket system Download PDF

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CN220013390U
CN220013390U CN202321029944.2U CN202321029944U CN220013390U CN 220013390 U CN220013390 U CN 220013390U CN 202321029944 U CN202321029944 U CN 202321029944U CN 220013390 U CN220013390 U CN 220013390U
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China
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bracket
support
sideslip
long cantilever
support body
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苏元
李开伟
赵湖潮
黄楠
赵胜
马波
高昂
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Ycih Foundation Engineering Co ltd
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Ycih Foundation Engineering Co ltd
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Abstract

The utility model discloses an sideslip-preventing double-jack type long cantilever bent cap template bracket system, which comprises: a bracket body; the fixed ends of the supporting pieces are placed on the limiting pieces arranged in pairs through the mounting seats, and the working ends of the supporting pieces are overlapped with the bracket body; the limiting piece is arranged in a preformed hole of the bridge pier column in a penetrating way; the bottom support bodies are symmetrically arranged at two sides of the upper end of the top of the bracket body; the bottom die supporting frames are respectively arranged above the bottom supporting bodies; the middle support body is arranged in the middle of the top end of the bracket body; the side protection support body frames are symmetrically arranged on two sides of the upper part of the bracket body; the end supporting bodies are symmetrically arranged at two ends of the side protection supporting body. The utility model can ensure the construction safety of the long cantilever bent cap, ensure the deformation of the cantilever end of the bent cap within the standard allowable range, ensure the construction quality and facilitate the installation and the disassembly.

Description

一种防侧滑双千斤顶式长悬臂盖梁模板托架体系An anti-sideslip double jack type long cantilever cover beam formwork bracket system

技术领域Technical field

本实用新型涉及一种模板托架体系,具体的是涉及一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,属于公路桥梁工程施工技术领域。The utility model relates to a formwork bracket system, specifically to an anti-sideslip double jack type long cantilever cover beam formwork bracket system, which belongs to the technical field of highway bridge engineering construction.

背景技术Background technique

一般来说,随着公路工程桥梁施工技术的发展,长悬臂预应力盖梁在桥梁工程中应用越来越普遍。但对于山区公路桥梁工程而言,由于地貌限制,桥梁墩柱高度往往很大,此时的长悬臂盖梁施工若采用传统的满堂支架,则成本会大大增加,且安全、工期风险难以控制。同时,对于悬臂结构而言,若模板底部支撑刚度不足,则极容易在盖梁上形成裂缝,形成较大质量隐患。对于高墩柱的长悬臂盖梁施工,必须研究一种经济、安全、质量可控的模板底部支撑。为了解决此问题,必须对长悬臂盖梁模板底部支撑进行研究改进。Generally speaking, with the development of highway engineering bridge construction technology, long cantilever prestressed cap beams are increasingly used in bridge engineering. However, for mountainous highway bridge projects, due to landform restrictions, the height of bridge piers is often very large. If the long cantilever cap beam is constructed using traditional full-floor supports, the cost will be greatly increased, and safety and construction period risks will be difficult to control. At the same time, for cantilever structures, if the support stiffness at the bottom of the formwork is insufficient, cracks will easily form on the cover beam, causing a greater quality hazard. For the construction of long cantilever cap beams with high pier columns, an economical, safe, and quality-controllable formwork bottom support must be studied. In order to solve this problem, the bottom support of the long cantilever cap beam formwork must be studied and improved.

因此,需研制一种安全性较高以及工作可靠性较强的防侧滑双千斤顶式长悬臂盖梁模板托架体系是解决上述技术问题的关键所在。Therefore, it is necessary to develop an anti-sideslip double jack type long cantilever cover beam formwork bracket system with higher safety and stronger working reliability, which is the key to solving the above technical problems.

发明内容Contents of the invention

针对上述背景技术中存在的诸多缺陷与不足,本实用新型对此进行了改进和创新,目的在于提供一种构造简易、设计新颖合理,安全性较高,能够具有足够的刚度、强度及稳定性,能够保证长悬臂盖梁施工安全,确保盖梁悬臂端变形在规范允许范围内,保证施工质量。同时安装、拆卸方便,可显著提高施工效率和保证施工质量,减少后期维修的成本。In view of the many defects and deficiencies existing in the above background technology, the present utility model has made improvements and innovations, and aims to provide a device with a simple structure, novel and reasonable design, high safety, and sufficient stiffness, strength and stability. , can ensure the safety of construction of long cantilever cover beams, ensure that the deformation of the cantilever end of the cover beam is within the allowable range of the specification, and ensure the construction quality. At the same time, it is easy to install and disassemble, which can significantly improve construction efficiency, ensure construction quality, and reduce later maintenance costs.

本实用新型的另一个发明目的是使用该实用新型,既能实现长悬臂盖梁模板支撑具有足够的刚度,使盖梁悬臂端变形极小,避免了裂缝的发生;又因为采用了双千斤顶作为支承,加之稳定的桁架体系,避免了托架滑动或者失稳的问题发生。Another purpose of the invention is to use this utility model to achieve sufficient rigidity in the formwork support of the long cantilever cover beam, so that the cantilever end of the cover beam has minimal deformation and avoids the occurrence of cracks; and because double jacks are used as the The support, coupled with the stable truss system, avoids the problem of bracket sliding or instability.

为解决上述问题并达到上述的发明目的,本实用新型一种防侧滑双千斤顶式长悬臂盖梁模板托架体系是通过采用下列的设计结构以及采用下列的技术方案来实现的:In order to solve the above problems and achieve the above-mentioned purpose of the invention, an anti-side-slip double jack type long cantilever cover beam formwork bracket system of the present invention is realized by adopting the following design structure and adopting the following technical solutions:

一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,包括:An anti-sideslip double jack type long cantilever cover beam formwork bracket system, including:

托架本体(1),用于作为长悬臂盖梁模板的支撑;The bracket body (1) is used as a support for the long cantilever cover beam formwork;

多个支承件(2),各支承件(2)的固定端通过安装座(3)放置于成对设置的限位件(4)上,支承件(2)的工作端与托架本体(1)相搭接,用于形成托架本体(1)的支承体系;There are a plurality of supports (2). The fixed end of each support (2) is placed on a pair of limiting parts (4) through the mounting seat (3). The working end of the support (2) is in contact with the bracket body ( 1) Overlapping to form the support system of the bracket body (1);

限位件(4)穿设于桥梁墩柱的预留孔内;The limiting piece (4) is installed in the reserved hole of the bridge pier column;

底支撑本体(5),底支撑本体(5)对称设置于托架本体(1)的顶部上端两侧;The bottom support body (5) is symmetrically arranged on both sides of the top and upper end of the bracket body (1);

底模支撑架(6),底模支撑架(6)分别放置于底支撑本体(5)上方,用于作为盖梁底模的支架体系;The bottom mold support frame (6) is placed above the bottom support body (5) respectively, and is used as a bracket system for the bottom mold of the cover beam;

中支撑本体(7),中支撑本体(7)设置于托架本体(1)的顶端中部;The middle support body (7) is provided at the top middle of the bracket body (1);

侧部防护支撑本体(8),侧部防护支撑本体(8)对称安装于托架本体(1)的上部两侧;The side protection support body (8) is symmetrically installed on both sides of the upper part of the bracket body (1);

端部支撑本体(9),端部支撑本体(9)对称设置于侧部防护支撑本体(8)的两端;且各端部支撑本体(9)分别通过对拉螺杆安装于各底模支撑架(6)的端部,形成整体受力结构。The end support body (9) is symmetrically arranged at both ends of the side protection support body (8); and each end support body (9) is installed on each bottom mold support through a pull screw. The end of the frame (6) forms an overall stress-bearing structure.

优选的,所述托架本体(1)包括:Preferably, the bracket body (1) includes:

托架上弦梁(1a),托架上弦梁(1a)为彼此呈相对布置的两根,两根托架上弦梁(1a)之间通过对拉螺杆可拆卸地连接为一整体;Bracket upper chord beams (1a), the bracket upper chord beams (1a) are two arranged opposite to each other, and the two bracket upper chord beams (1a) are detachably connected as a whole through tension screws;

托架下弦梁(1b),托架下弦梁(1b)为彼此呈相对平行布置的两根,两根托架下弦梁(1b)之间通过对拉螺杆可拆卸地连接为一整体;Bracket lower chord beams (1b), the bracket lower chord beams (1b) are two relatively parallel to each other, and the two bracket lower chord beams (1b) are detachably connected as a whole through tension screws;

托架腹板梁(1c),托架腹板梁(1c)对称连接于托架上弦梁(1a)与托架下弦梁(1b)之间,构成一整体。The bracket web beam (1c) is symmetrically connected between the bracket upper chord beam (1a) and the bracket lower chord beam (1b) to form a whole.

优选的,所述托架上弦梁(1a)和所述托架下弦梁(1b)以及所述托架腹板梁(1c)均为工字钢。Preferably, the bracket upper chord beam (1a), the bracket lower chord beam (1b) and the bracket web beam (1c) are all I-beams.

优选的,所述支承件(2)为千斤顶;Preferably, the support member (2) is a jack;

所述安装座(3)为开口朝上的U形或是C形槽钢。The mounting base (3) is a U-shaped or C-shaped channel steel with an upward opening.

优选的,所述限位件(4)为支承圆钢或是钢筋;Preferably, the limiting member (4) is a supporting round steel or steel bar;

所述底支撑本体(5)和所述中支撑本体(7)均是由多根方钢成排地等距或是不等距排列连接于托架本体(1)上构成镂空结框架主体。The bottom support body (5) and the middle support body (7) are both made of multiple square steels connected to the bracket body (1) in rows equidistantly or unequally to form a hollow knot frame body.

优选的,所述底模支撑架(6)包括:Preferably, the bottom mold support frame (6) includes:

第一支撑架(6a),first support frame (6a),

第二支撑架(6b),第二支撑架(6b)连接第一支撑架(6a),构成一整体;the second support frame (6b), the second support frame (6b) is connected to the first support frame (6a) to form a whole;

且第一支撑架(6a)和第二支撑架(6b)均是由多根U形或是C形槽钢相互拼搭焊接而成的三角状支架。And the first support frame (6a) and the second support frame (6b) are triangular supports formed by multiple U-shaped or C-shaped channel steels that are assembled and welded to each other.

优选的,所述侧部防护支撑本体(8)是由多块形状大小不同的防护模板(8a)依序通过螺栓组件相互连接拼搭构成。Preferably, the side protection support body (8) is composed of a plurality of protective templates (8a) of different shapes and sizes that are connected to each other through bolt assemblies in sequence.

优选的,所述端部支撑本体(9)包括:Preferably, the end support body (9) includes:

L形支架(9a),L形支架(9a)为彼此呈相对平行设置的两个;L-shaped brackets (9a), which are two L-shaped brackets (9a) arranged relatively parallel to each other;

支撑板(9b),支撑板(9b)连接于L形支架(9a)的顶面上;Support plate (9b), the support plate (9b) is connected to the top surface of the L-shaped bracket (9a);

端板(9c),端板(9c)通过对拉螺杆可拆卸地安装于L形支架(9a)的一侧端部。The end plate (9c) is detachably installed on one end of the L-shaped bracket (9a) through a pull screw.

优选的,所述L形支架(9a)是由横向工字钢和垂直连接于该横向工字钢任意一端端部的竖向工字钢构成。Preferably, the L-shaped bracket (9a) is composed of a transverse I-beam and a vertical I-beam vertically connected to either end of the transverse I-beam.

优选的,还包括:Preferably, it also includes:

围挡(10),围挡(10)围设于底支撑本体(5)和中支撑本体(7)的顶部四周,其中,围挡(10)采用轻型装配式钢丝网和支撑钢筋制作相互连接而成。The enclosure (10) is located around the top of the bottom support body (5) and the middle support body (7). The enclosure (10) is made of lightweight assembled steel wire mesh and support steel bars and is connected to each other. Become.

工作原理是:上述设计结构的一种防侧滑双千斤顶式长悬臂盖梁模板托架体系在进行使用之前,需要将其加以安装作为备用。The working principle is: before using the anti-side-slip double-jack type long cantilever cover beam formwork bracket system with the above-mentioned design structure, it needs to be installed as a backup.

本实用新型在安装时,实用新型采用由托架上弦梁(1a)和托架下弦梁(1b)以及托架腹板梁(1c)组成的桁架式托架作为长悬臂盖梁模板的支撑,托架本体(1)悬挂安装于支承件(2)和安装座(3)以及限位件(4)组成的支承体系上,托架上弦梁(1a)上均铺铺底支撑本体(5),其上再设置底模支撑架(6),托架本体(1)采用对拉螺杆进行拉结托架本体(1),顶部边缘设置围挡(10)。During installation, the utility model adopts a truss-type bracket composed of a bracket upper chord beam (1a), a bracket lower chord beam (1b), and a bracket web beam (1c) as the support for the long cantilever cover beam formwork. The bracket body (1) is suspended and installed on the support system composed of the support piece (2), the mounting seat (3) and the limiting piece (4). The bottom support body (5) is paved on the upper chord beam (1a) of the bracket. A bottom mold support frame (6) is arranged on top of the bracket body (1), and a pull screw rod is used to pull the bracket body (1) together, and a fence (10) is set at the top edge.

具体使用时,在桥梁墩柱(11)预留孔洞内插入限位件(4),于限位件(4)上放置安装座(3),将支承件(2)放入安装座(3)中,调整好支承件(2)高度。其次将焊接好的托架本体(1)起吊放置在支承件(2)上,再次调整支承件(2)高差,使托架上弦梁(1a)顶面横坡与盖梁横坡一致。再次采用对拉螺杆将桥墩墩柱(11)左右两侧的端部支撑本体(9)拉结在一起。再次于托架上弦梁(1a)顶面均匀铺放底支撑本体(5),并进行点焊。再次测量放线,于底支撑本体(5)上放置底模支撑架(6),与此同时安装端部支撑本体(9),最后安装围挡(10),完整完成后即可进行后道相应的施工工序。During specific use, insert the limiting piece (4) into the reserved hole in the bridge pier column (11), place the mounting base (3) on the limiting piece (4), and put the supporting piece (2) into the mounting base (3). ), adjust the height of the support (2). Secondly, lift the welded bracket body (1) and place it on the support member (2), and adjust the height difference of the support member (2) again to make the top cross slope of the upper chord beam (1a) of the bracket consistent with the cross slope of the cover beam. The end support bodies (9) on the left and right sides of the bridge pier column (11) are tied together again by using pull screw rods. Again, lay the bottom support body (5) evenly on the top surface of the upper chord beam (1a) of the bracket, and perform spot welding. Measure and lay out the line again, place the bottom mold support frame (6) on the bottom support body (5), install the end support body (9) at the same time, and finally install the enclosure (10). After completion, you can proceed to the next step. Corresponding construction procedures.

本实用新型与现有技术相比所产生的有益效果是:Compared with the existing technology, the beneficial effects produced by this utility model are:

1、本实用新型构造简易、设计新颖合理,安全性较高,能够具有足够的刚度、强度及稳定性,能够保证长悬臂盖梁施工安全,确保盖梁悬臂端变形在规范允许范围内,保证施工质量。同时安装、拆卸方便,可显著提高施工效率和保证施工质量,减少后期维修的成本;1. This utility model has a simple structure, novel and reasonable design, high safety, and can have sufficient stiffness, strength and stability to ensure the safety of long cantilever cover beam construction, ensure that the deformation of the cantilever end of the cover beam is within the allowable range of the specification, and ensure Construction Quality. At the same time, it is easy to install and disassemble, which can significantly improve construction efficiency and ensure construction quality, and reduce later maintenance costs;

2、本实用新型解决了长悬臂盖梁施工中常规单型钢支撑带来的刚度不足问题,代替了工序繁琐的预埋式斜撑托架,结构简单、安装便捷快速,拆模后的成型质量较好;2. This utility model solves the problem of insufficient stiffness caused by conventional single-shaped steel supports in the construction of long cantilever cap beams, and replaces the complicated pre-embedded diagonal brace brackets. It has a simple structure, convenient and fast installation, and has excellent molding quality after removing the formwork. better;

3、使用该实用新型,既能实现长悬臂盖梁模板支撑具有足够的刚度,使盖梁悬臂端变形极小,避免了裂缝的发生;又因为采用了双千斤顶作为支承,加之稳定的桁架体系,避免了托架滑动或者失稳的问题发生;3. The use of this utility model can not only achieve sufficient rigidity in the long cantilever cover beam formwork support, so that the cantilever end of the cover beam can be deformed very little, and the occurrence of cracks can be avoided; because double jacks are used as supports, coupled with a stable truss system , to avoid the problem of bracket sliding or instability;

4、本实用新型连接安装稳固牢靠,采用该实用新型预制拼装方便,可实现高效安拆,方便周转使用,提高了使用效率,保证高墩柱长悬臂盖梁施工安全及质量,且安拆方便快捷,最大限度地减轻了施工操作人员的劳动强度;4. The connection and installation of this utility model are stable and reliable. The utility model is prefabricated and assembled easily. It can achieve efficient installation and disassembly, facilitate turnover and use, improve the use efficiency, ensure the safety and quality of the construction of high pier columns and long cantilever cover beams, and facilitate installation and disassembly. It is fast and reduces the labor intensity of construction operators to the greatest extent;

5、本实用新型的外部上涂防锈层和防水层,因此可以防止生锈的同时也延长了整个装置的使用寿命,实现环保的同时也节省了资源,同时,在托架体系的外部涂有可以自发光的荧光材料,可以在夜间或者黑暗室内以及地下施工环境清楚地标示该托架体系的位置,能有效地起到安全提示的作用,提高醒目度,易于人们辨别,增加施工和生活中的安全性;5. The utility model is coated with an anti-rust layer and a waterproof layer on the outside, which can prevent rust and extend the service life of the entire device. It is environmentally friendly and saves resources. At the same time, the outside of the bracket system is coated with There are self-illuminating fluorescent materials that can clearly mark the position of the bracket system at night or in dark indoor and underground construction environments. It can effectively serve as a safety reminder, improve eye-catching, and be easy for people to identify, increasing construction and life. security in

6、此托架体系主体为桁架式,极大的增加了盖梁模板支承的刚度,且采用装配式安装,附带有安全围挡,既保证了长悬臂盖梁悬臂端变形在受控范围,防止混凝土裂缝的产生,又能够保证托架体系整体受力稳定,不发生失稳或侧滑,同时整个托架体系安拆方便,便于施工,有效解决了长悬臂盖梁施工面临的安全及质量问题。6. The main body of this bracket system is truss type, which greatly increases the rigidity of the cover beam formwork support. It adopts prefabricated installation and comes with a safety enclosure, which not only ensures that the deformation of the cantilever end of the long cantilever cover beam is within a controlled range. It prevents the occurrence of concrete cracks and ensures that the overall stress of the bracket system is stable and does not cause instability or sideslip. At the same time, the entire bracket system is easy to install and disassemble and facilitates construction, effectively solving the safety and quality problems faced in the construction of long cantilever cap beams. question.

附图说明Description of the drawings

下面结合附图对本实用新型的具体实施方式作进一步详细的说明,其中:The specific embodiments of the present utility model will be further described in detail below with reference to the accompanying drawings, wherein:

图1是本实用新型的使用状态示意图之一;Figure 1 is one of the schematic diagrams of the use state of the utility model;

图2是本实用新型的使用状态示意图之二;Figure 2 is the second schematic diagram of the use state of the present utility model;

图3是本实用新型的整体结构示意图;Figure 3 is a schematic diagram of the overall structure of the utility model;

图4是本实用新型的使用状态示意图之三;Figure 4 is the third schematic diagram of the use state of the utility model;

图5是本实用新型的第一支撑架(6a)部件整体结构示意图之一;Figure 5 is one of the schematic diagrams of the overall structure of the first support frame (6a) component of the present utility model;

图6是本实用新型的第一支撑架(6a)部件整体结构示意图之二;Figure 6 is the second schematic diagram of the overall structure of the first support frame (6a) component of the present utility model;

图7是本实用新型的第二支撑架(6b)部件整体结构示意图;Figure 7 is a schematic diagram of the overall structure of the second support frame (6b) component of the present utility model;

图8是本实用新型的模板(8a)部件整体结构示意图之一;Figure 8 is one of the schematic diagrams of the overall structure of the template (8a) component of the present utility model;

图9是本实用新型的模板(8a)部件整体结构示意图之二;Figure 9 is the second schematic diagram of the overall structure of the template (8a) component of the present utility model;

图10是本实用新型的模板(8a)部件另一种设计结构整体结构示意图之一;Figure 10 is one of the schematic diagrams of the overall structure of another design structure of the template (8a) component of the present invention;

图11是本实用新型的模板(8a)部件另一种设计结构整体结构示意图之二;Figure 11 is the second schematic diagram of the overall structure of another design structure of the template (8a) component of the present invention;

图12是本实用新型的模板(8a)部件再一种设计结构整体结构示意图之一;Figure 12 is one of the schematic diagrams of the overall structure of another design structure of the template (8a) component of the present utility model;

图13是本实用新型的模板(8a)部件还一种设计结构整体结构示意图之一;Figure 13 is one of the schematic diagrams of the overall structure of another design structure of the template (8a) component of the present utility model;

图14是本实用新型的模板(8a)部件还再一种设计结构整体结构示意图之二;Figure 14 is the second schematic diagram of the overall structure of yet another design structure of the template (8a) component of the present utility model;

图15是本实用新型的模板(8a)部件还再又一种设计结构整体结构示意图之二;Figure 15 is the second schematic diagram of the overall structure of yet another design structure of the template (8a) component of the present invention;

图16是本实用新型的端部支撑本体(9)部件整体结构示意图之一;Figure 16 is one of the schematic diagrams of the overall structure of the end support body (9) component of the present utility model;

图17是本实用新型的端部支撑本体(9)部件整体结构示意图之二;Figure 17 is the second schematic diagram of the overall structure of the end support body (9) component of the present utility model;

图18是本实用新型的围挡(10)部件整体结构示意图;Figure 18 is a schematic diagram of the overall structure of the enclosure (10) component of the present utility model;

其中,图中标号:1—托架本体,1a—托架上弦梁,1b—托架下弦梁,1c—托架腹板梁;Among them, the numbers in the figure are: 1—bracket body, 1a—bracket upper chord beam, 1b—bracket lower chord beam, 1c—bracket web beam;

2—支承件;2—Supporting parts;

3—安装座;3—Mounting seat;

4—限位件;4—limiting piece;

5—底支撑本体;5—Bottom support body;

6—底模支撑架,6a—第一支撑架,6b—第二支撑架;6—bottom mold support frame, 6a—first support frame, 6b—second support frame;

7—中支撑本体;7—Middle support body;

8—侧部防护支撑本体,8a—模板;8—side protective support body, 8a—template;

9—端部支撑本体,9a—L形支架,9b—支撑板,9c—端板;9—end support body, 9a—L-shaped bracket, 9b—support plate, 9c—end plate;

10—围挡;10—enclosure;

11—桥墩墩柱。11—Pier pier.

具体实施方式Detailed ways

为了使本实用新型实现的技术手段、创造特征、达成目的与功效易于明白了解,下面结合附图以及具体实施方式对本实用新型的技术方案作更进一步详细的说明,需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。In order to make it easy to understand the technical means, creative features, objectives and effects achieved by the present utility model, the technical solution of the present utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation modes. It should be noted that, unless there is any conflict, In this case, the embodiments and features in the embodiments in this application can be combined with each other. The utility model will be described in detail below with reference to the accompanying drawings and embodiments.

如说明书附图所示的一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,包括:As shown in the accompanying drawings of the instruction manual, an anti-side-slip double jack type long cantilever cover beam formwork bracket system includes:

托架本体1,用于作为长悬臂盖梁模板的支撑;The bracket body 1 is used as a support for the long cantilever cover beam formwork;

多个支承件2,各支承件2的固定端通过安装座3放置于成对设置的限位件4上,支承件2的工作端与托架本体1相搭接,用于形成托架本体1的支承体系;A plurality of supports 2. The fixed end of each support 2 is placed on a pair of limiting members 4 through the mounting seat 3. The working end of the support 2 overlaps with the bracket body 1 to form the bracket body. 1 support system;

限位件4穿设于桥梁墩柱的预留孔内;The limiter 4 is inserted into the reserved hole of the bridge pier column;

底支撑本体5,底支撑本体5对称设置于托架本体1的顶部上端两侧;The bottom support body 5 is symmetrically arranged on both sides of the top and upper end of the bracket body 1;

底模支撑架6,底模支撑架6分别放置于底支撑本体5上方,用于作为盖梁底模的支架体系;The bottom mold support frame 6 is placed above the bottom support body 5 and is used as a support system for the bottom mold of the cover beam;

中支撑本体7,中支撑本体7设置于托架本体1的顶端中部;The middle support body 7 is provided at the top middle of the bracket body 1;

侧部防护支撑本体8,侧部防护支撑本体8对称安装于托架本体1的上部两侧;The side protection support body 8 is symmetrically installed on both sides of the upper part of the bracket body 1;

端部支撑本体9,端部支撑本体9对称设置于侧部防护支撑本体8的两端;且各端部支撑本体9分别通过对拉螺杆安装于各底模支撑架6的端部,形成整体受力结构。The end support bodies 9 are symmetrically arranged at both ends of the side protection support body 8; and each end support body 9 is installed on the end of each bottom mold support frame 6 through pull screws to form a whole stress-bearing structure.

在本实用新型中,托架上弦梁1a和托架下弦梁1b以及托架腹板梁1c之间通过焊接连接为桁架式。托架上弦梁1a和托架下弦梁1b上留有螺栓孔,作为对拉螺杆的对拉孔,对拉螺杆采用精轧螺纹钢。In the present utility model, the bracket upper chord beam 1a, the bracket lower chord beam 1b and the bracket web beam 1c are connected in a truss type through welding. Bolt holes are left on the upper chord 1a of the bracket and the lower chord 1b of the bracket, which serve as the pulling holes for the pulling screws. The pulling screws are made of precision-rolled rebar.

桥梁墩柱上提前预留两个孔洞,将限位件4插入其中,并于限位件4的悬臂端摆放安装座3。安装座3采用槽钢,其长度应能满足两端恰好搭在托架腹板梁1c上。桥梁墩柱两侧各摆放两个支承件2,将其放置在安装座3上。调节支承件2的高度,使单榀托架单元顶面高程满足盖梁底部高程要求。Reserve two holes in advance on the bridge piers, insert the limiter 4 into them, and place the mounting base 3 on the cantilever end of the limiter 4. The mounting base 3 is made of channel steel, and its length should be such that both ends can just rest on the bracket web beam 1c. Place two supports 2 on each side of the bridge pier and place them on the mounting base 3. Adjust the height of the support member 2 so that the top elevation of the single-frame bracket unit meets the bottom elevation requirements of the cover beam.

底支撑本体5和中支撑本体7采用小型工字钢,将其均匀铺设在托架上弦梁1a顶面,并将二者点焊,防止滑动。底模支撑架6采用小型槽钢焊接而成,其长度及坡度根据盖梁底部斜边确定。The bottom support body 5 and the middle support body 7 are made of small I-beams, which are evenly laid on the top surface of the upper chord beam 1a of the bracket, and the two are spot welded to prevent sliding. The bottom mold support frame 6 is welded by small channel steel, and its length and slope are determined according to the hypotenuse of the bottom of the cover beam.

进一步的,托架本体1包括:Further, the bracket body 1 includes:

托架上弦梁1a,托架上弦梁1a为彼此呈相对布置的两根,两根托架上弦梁1a之间通过对拉螺杆可拆卸地连接为一整体;Bracket upper chord beams 1a, the bracket upper chord beams 1a are two arranged opposite to each other, and the two bracket upper chord beams 1a are detachably connected as a whole through pull screws;

托架下弦梁1b,托架下弦梁1b为彼此呈相对平行布置的两根,两根托架下弦梁1b之间通过对拉螺杆可拆卸地连接为一整体;Bracket lower chords 1b, the bracket lower chords 1b are two relatively parallel to each other, and the two bracket lower chords 1b are detachably connected as a whole through pull screws;

托架腹板梁1c,托架腹板梁1c对称连接于托架上弦梁1a与托架下弦梁1b之间,构成一整体。The bracket web beam 1c is symmetrically connected between the bracket upper chord beam 1a and the bracket lower chord beam 1b to form a whole.

具体的,托架上弦梁1a和所述托架下弦梁1b以及所述托架腹板梁1c均为工字钢。Specifically, the bracket upper chord 1a, the bracket lower chord 1b and the bracket web beam 1c are all made of I-beam steel.

在本实用新型中,托架上弦梁1a和托架下弦梁1b以及托架腹板梁1c还可以为方钢或者是方管。In the present utility model, the bracket upper chord beam 1a, the bracket lower chord beam 1b and the bracket web beam 1c can also be square steel or square tubes.

进一步的,支承件2为千斤顶;Further, the supporting member 2 is a jack;

所述安装座3为开口朝上的U形或是C形槽钢。The mounting base 3 is a U-shaped or C-shaped channel steel with an upward opening.

进一步的,限位件4为支承圆钢或是钢筋;Further, the limiter 4 is a supporting round steel or steel bar;

所述底支撑本体5和所述中支撑本体7均是由多根方钢成排地等距或是不等距排列连接于托架本体1上构成镂空结框架主体。The bottom support body 5 and the middle support body 7 are both made of a plurality of square steels connected to the bracket body 1 in rows equidistantly or unequally to form a hollow frame body.

进一步的,底模支撑架6包括:Further, the bottom mold support frame 6 includes:

第一支撑架6a,The first support frame 6a,

第二支撑架6b,第二支撑架6b连接第一支撑架6a,构成一整体;the second support frame 6b, the second support frame 6b is connected to the first support frame 6a to form a whole;

且第一支撑架6a和第二支撑架6b均是由多根U形或是C形槽钢相互拼搭焊接而成的三角状支架。The first support frame 6a and the second support frame 6b are triangular supports formed by multiple U-shaped or C-shaped channel steels that are assembled and welded to each other.

进一步的,侧部防护支撑本体8是由多块形状大小不同的防护模板8a依序通过螺栓组件相互连接拼搭构成。Further, the side protection support body 8 is composed of a plurality of protection templates 8a of different shapes and sizes that are connected to each other through bolt assemblies in sequence.

在本实用新型中,防护模板8a是由方形板状体和U形槽钢以及L形角钢三者拼搭连接而成的各种形状不同的模板。In the present utility model, the protective formwork 8a is a formwork of various shapes that is assembled and connected by a square plate-shaped body, a U-shaped channel steel, and an L-shaped angle steel.

进一步的,端部支撑本体9包括:Further, the end support body 9 includes:

L形支架9a,L形支架9a为彼此呈相对平行设置的两个;L-shaped brackets 9a, two L-shaped brackets 9a are arranged relatively parallel to each other;

支撑板9b,支撑板9b连接于L形支架9a的顶面上;Support plate 9b, the support plate 9b is connected to the top surface of the L-shaped bracket 9a;

端板9c,端板9c通过对拉螺杆可拆卸地安装于L形支架9a的一侧端部。The end plate 9c is detachably mounted on one end of the L-shaped bracket 9a through a pull screw.

具体的,L形支架9a是由横向工字钢和垂直连接于该横向工字钢任意一端端部的竖向工字钢构成。Specifically, the L-shaped bracket 9a is composed of a transverse I-beam and a vertical I-beam vertically connected to either end of the transverse I-beam.

更具体的,还包括:More specifically, it also includes:

围挡10,围挡10围设于底支撑本体5和中支撑本体7的顶部四周,其中,围挡10采用轻型装配式钢丝网和支撑钢筋制作相互连接而成,方便安拆。The enclosure 10 is located around the tops of the bottom support body 5 and the middle support body 7. The enclosure 10 is made of lightweight prefabricated steel wire mesh and supporting steel bars and is connected to each other to facilitate installation and disassembly.

在托架本体1、支承件2、安装座3、限位件4、底支撑本体5底模支撑架6、中支撑本体7、侧部防护支撑本体8和端部支撑本体9以及围挡10的外表面上均从内至外依序设置有注塑层、防锈层和防水层以及警示层,警示层上涂有荧光粉。In the bracket body 1, the support part 2, the mounting seat 3, the limiter 4, the bottom support body 5, the bottom mold support frame 6, the middle support body 7, the side protection support body 8 and the end support body 9 and the enclosure 10 The outer surface of the product is provided with an injection molding layer, an anti-rust layer, a waterproof layer and a warning layer in order from the inside to the outside. The warning layer is coated with fluorescent powder.

在本实用新型中,在注塑层上注塑有高分子耐磨材料;防锈层包括环氧富锌底漆和氯化橡胶面漆以及位于环氧富锌底漆和氯化橡胶面漆之间的环氧云铁中间漆;防水层为聚氨酯防水涂料;警示层为单一颜色或多种颜色相互混搭的反光警示带或反光色膜或反光漆。In the present utility model, a polymer wear-resistant material is injected on the injection molding layer; the anti-rust layer includes an epoxy zinc-rich primer and a chlorinated rubber topcoat and is located between the epoxy zinc-rich primer and the chlorinated rubber topcoat. The epoxy mica iron intermediate paint; the waterproof layer is polyurethane waterproof coating; the warning layer is a reflective warning tape or reflective color film or reflective paint of a single color or a mixture of multiple colors.

同时,在本实用新型中,所指的连接均为固定连接或者是活动连接或可拆卸连接,其中,固定连接为焊接连接或者是直接加工为一体成型结构;活动连接或可拆卸连接或者是分体结构为铰接连接、内外螺纹连接、卡口连接、插拔套接或是螺栓组件连接或者是螺钉连接。At the same time, in the present utility model, the connections referred to are fixed connections, movable connections, or detachable connections, wherein the fixed connections are welded connections or directly processed into an integrally formed structure; the movable connections, detachable connections, or detachable connections are The body structure is hinged connection, internal and external threaded connection, bayonet connection, plug-in socket, bolt component connection or screw connection.

综上所述,本实用新型更为具体的实施方式是:To sum up, a more specific implementation mode of the present invention is:

本实用新型使用步骤如下:1根据盖梁悬臂长度及整体尺寸,初步确定托架上弦梁1a和托架下弦梁1b以及托架腹板梁1c长度及尺寸,并进行受力验算,使强度、变形及稳定性满足要求,最终确定托架形状,并在厂内进行预制拼装或连接;The steps for using this utility model are as follows: 1. Based on the cantilever length and overall size of the cover beam, initially determine the length and size of the bracket upper chord beam 1a, the bracket lower chord beam 1b, and the bracket web beam 1c, and perform stress calculations to ensure the strength, Deformation and stability meet the requirements, the bracket shape is finally determined, and prefabricated, assembled or connected in the factory;

2根据盖梁横坡确定左右墩柱支承圆钢5的位置,并预埋墩柱浇筑前预埋波纹管作为支承圆钢5预留孔洞;2. Determine the positions of the left and right pier columns supporting the round steel 5 according to the cross slope of the cap beam, and embed corrugated pipes as reserved holes for supporting the round steel 5 before pouring the pier columns;

3在墩柱预留孔洞内插入限位件4,于限位件4组上放置安装座3,将支承件2放入安装座3中,调整好支承件2高度;3. Insert the limiter 4 into the reserved hole of the pier, place the mounting base 3 on the 4 set of limiters, put the support 2 into the mounting base 3, and adjust the height of the support 2;

4将焊接好的托架本体1起吊放置在支承件2上,再次调整支承件2高差,使托架上弦梁1a顶面横坡与盖梁横坡一致;4. Lift the welded bracket body 1 and place it on the support member 2, and adjust the height difference of the support member 2 again to make the top cross slope of the upper chord beam 1a of the bracket consistent with the cross slope of the cover beam;

5采用对拉螺杆将桥梁墩柱11左右两侧的端部支撑本体9拉结在一起;5. Use pull screws to tie the end support bodies 9 on the left and right sides of the bridge pier 11 together;

6于托架上弦梁1a顶面均匀铺放底支撑本体5,并进行点焊。6. Evenly lay the bottom support body 5 on the top surface of the upper chord beam 1a of the bracket, and perform spot welding.

7测量放线,于底支撑本体5上放置底模支撑架6;7. Measure and set out the line, and place the bottom mold support frame 6 on the bottom support body 5;

8安装围挡11;8 Install fence 11;

9进行后续盖梁钢筋安装、模板安装、混凝土浇筑等作业;9. Carry out subsequent operations such as steel bar installation for cover beams, formwork installation, concrete pouring, etc.;

10盖梁养护完成后,按先支后拆,后支先拆的原则拆除托架,周转使用。10. After the maintenance of the cover beam is completed, the brackets should be dismantled according to the principle of supporting first and then dismantling, and then dismantling the last support first for turnover use.

在上述的整个实施操作过程中,本实用新型中托架上弦梁1a采用63#b型工字钢,托架下弦梁1b和托架腹板梁1c采用45#b型工字钢。托架上弦梁1a与托架下弦梁1b净间距按2.5m~3.0m确定,托架腹板梁1c按斜向45°~60°确定。三者间采用气保焊进行焊接,确保焊接质量。托架上弦梁1a、托架下弦梁1b于靠近墩柱侧边处采用对拉螺杆对拉,防止托架滑动,其余位置每1m间距对拉一道。对拉螺杆采用M20精轧螺纹钢。During the entire above-mentioned implementation process, in the present utility model, the upper chord beam 1a of the bracket is made of 63#b type I-beam steel, and the lower chord beam 1b of the bracket and the bracket web beam 1c are made of 45#b type I-beam steel. The clear distance between the bracket upper chord beam 1a and the bracket lower chord beam 1b is determined at 2.5m~3.0m, and the bracket web beam 1c is determined at an oblique direction of 45°~60°. Gas-shielded welding is used between the three to ensure welding quality. The upper chord beam 1a of the bracket and the lower chord beam 1b of the bracket are pulled against each other by tension screws near the sides of the piers to prevent the brackets from sliding. The other positions are pulled against each other every 1m. The pull screw is made of M20 fine-rolled rebar.

本实用新型中的安装座3采用22#a槽钢,限位件4采用Φ100mm钢棒,支支承件2采用50t自锁式千斤顶。单棵墩柱单侧采用2个支承件2,在提供足够的支撑力的同时,增加托架上弦梁1a与千斤顶的接触点,可进一步防止托架滑动。左右两棵墩柱千斤顶位置由盖梁横坡决定,使两侧千斤顶高差与盖梁横坡一致。The mounting base 3 in this utility model is made of 22#a channel steel, the limiting part 4 is made of Φ100mm steel rod, and the supporting part 2 is made of a 50t self-locking jack. Two supports 2 are used on one side of a single pier column, which not only provides sufficient support force, but also increases the contact point between the upper chord beam 1a of the bracket and the jack, which can further prevent the bracket from sliding. The jack positions of the two left and right pier columns are determined by the transverse slope of the cap beam, so that the height difference of the jacks on both sides is consistent with the transverse slope of the cap beam.

本实用新型中的底支撑本体5和中支撑本体7采用10#工字钢,间距按照50cm布置,底支撑本体5和中支撑本体7与托架上弦梁1a进行点焊,防止滑动,同时,中支撑本体7分别与两个底支撑本体5之间留有供桥梁墩柱穿出的中空空腔。The bottom support body 5 and the middle support body 7 in this utility model are made of 10# I-beam steel, and the spacing is arranged according to 50cm. The bottom support body 5 and the middle support body 7 are spot welded with the bracket upper chord beam 1a to prevent sliding. At the same time, There are hollow cavities for the bridge piers to pass through between the middle support body 7 and the two bottom support bodies 5 respectively.

最后,需要说明的是,以上所述,仅是本实用新型的较佳实施例而已,并非是对本实用新型作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本实用新型技术方案的保护范围。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any skilled person familiar with the art may make changes using the technical contents disclosed above. Or modified into equivalent embodiments with equivalent changes. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the technical content of the present utility model still belong to the protection scope of the technical solution of the present utility model.

Claims (10)

1.一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,其特征在于,包括:1. An anti-sideslip double jack type long cantilever cover beam formwork bracket system, which is characterized by including: 托架本体(1),用于作为长悬臂盖梁模板的支撑;The bracket body (1) is used as a support for the long cantilever cover beam formwork; 多个支承件(2),各支承件(2)的固定端通过安装座(3)放置于成对设置的限位件(4)上,支承件(2)的工作端与托架本体(1)相搭接,用于形成托架本体(1)的支承体系;There are a plurality of supports (2). The fixed end of each support (2) is placed on a pair of limiting parts (4) through the mounting seat (3). The working end of the support (2) is in contact with the bracket body ( 1) Overlapping to form the support system of the bracket body (1); 限位件(4)穿设于桥梁墩柱的预留孔内;The limiting piece (4) is installed in the reserved hole of the bridge pier column; 底支撑本体(5),底支撑本体(5)对称设置于托架本体(1)的顶部上端两侧;The bottom support body (5) is symmetrically arranged on both sides of the top and upper end of the bracket body (1); 底模支撑架(6),底模支撑架(6)分别放置于底支撑本体(5)上方,用于作为盖梁底模的支架体系;The bottom mold support frame (6) is placed above the bottom support body (5) respectively, and is used as a bracket system for the bottom mold of the cover beam; 中支撑本体(7),中支撑本体(7)设置于托架本体(1)的顶端中部;The middle support body (7) is provided at the top middle of the bracket body (1); 侧部防护支撑本体(8),侧部防护支撑本体(8)对称安装于托架本体(1)的上部两侧;The side protection support body (8) is symmetrically installed on both sides of the upper part of the bracket body (1); 端部支撑本体(9),端部支撑本体(9)对称设置于侧部防护支撑本体(8)的两端;且各端部支撑本体(9)分别通过对拉螺杆安装于各底模支撑架(6)的端部,形成整体受力结构。The end support body (9) is symmetrically arranged at both ends of the side protection support body (8); and each end support body (9) is installed on each bottom mold support through a pull screw. The end of the frame (6) forms an overall stress-bearing structure. 2.根据权利要求1所述的一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,其特征在于,所述托架本体(1)包括:2. An anti-sideslip double jack type long cantilever cover beam formwork bracket system according to claim 1, characterized in that the bracket body (1) includes: 托架上弦梁(1a),托架上弦梁(1a)为彼此呈相对布置的两根,两根托架上弦梁(1a)之间通过对拉螺杆可拆卸地连接为一整体;Bracket upper chord beams (1a), the bracket upper chord beams (1a) are two arranged opposite to each other, and the two bracket upper chord beams (1a) are detachably connected as a whole through tension screws; 托架下弦梁(1b),托架下弦梁(1b)为彼此呈相对平行布置的两根,两根托架下弦梁(1b)之间通过对拉螺杆可拆卸地连接为一整体;Bracket lower chord beams (1b), the bracket lower chord beams (1b) are two relatively parallel to each other, and the two bracket lower chord beams (1b) are detachably connected as a whole through tension screws; 托架腹板梁(1c),托架腹板梁(1c)对称连接于托架上弦梁(1a)与托架下弦梁(1b)之间,构成一整体。The bracket web beam (1c) is symmetrically connected between the bracket upper chord beam (1a) and the bracket lower chord beam (1b) to form a whole. 3.根据权利要求2所述的一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,其特征在于,所述托架上弦梁(1a)和所述托架下弦梁(1b)以及所述托架腹板梁(1c)均为工字钢。3. An anti-sideslip double jack type long cantilever cover beam formwork bracket system according to claim 2, characterized in that the bracket upper chord (1a) and the bracket lower chord (1b) and The bracket web beams (1c) are all I-beams. 4.根据权利要求1所述的一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,其特征在于,所述支承件(2)为千斤顶;4. An anti-sideslip double jack type long cantilever cover beam formwork bracket system according to claim 1, characterized in that the support member (2) is a jack; 所述安装座(3)为开口朝上的U形或是C形槽钢。The mounting base (3) is a U-shaped or C-shaped channel steel with an upward opening. 5.根据权利要求1所述的一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,其特征在于,所述限位件(4)为支承圆钢或是钢筋;5. An anti-sideslip double jack type long cantilever cover beam formwork bracket system according to claim 1, characterized in that the limiter (4) is a supporting round steel or steel bar; 所述底支撑本体(5)和所述中支撑本体(7)均是由多根方钢成排地等距排列连接于托架本体(1)上构成镂空结框架主体。The bottom support body (5) and the middle support body (7) are both made of multiple square steels arranged in rows at equal distances and connected to the bracket body (1) to form a hollow knot frame body. 6.根据权利要求1所述的一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,其特征在于,所述底模支撑架(6)包括:6. An anti-sideslip double jack type long cantilever cover beam formwork bracket system according to claim 1, characterized in that the bottom formwork support frame (6) includes: 第一支撑架(6a),first support frame (6a), 第二支撑架(6b),第二支撑架(6b)连接第一支撑架(6a),构成一整体;the second support frame (6b), the second support frame (6b) is connected to the first support frame (6a) to form a whole; 且第一支撑架(6a)和第二支撑架(6b)均是由多根U形或是C形槽钢相互拼搭焊接而成的三角状支架。And the first support frame (6a) and the second support frame (6b) are triangular supports formed by multiple U-shaped or C-shaped channel steels that are assembled and welded to each other. 7.根据权利要求1所述的一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,其特征在于,所述侧部防护支撑本体(8)是由多块形状大小不同的防护模板(8a)依序通过螺栓组件相互连接拼搭构成。7. An anti-sideslip double jack type long cantilever cover beam formwork bracket system according to claim 1, characterized in that the side protection support body (8) is composed of a plurality of protective formwork pieces with different shapes and sizes. (8a) It is composed of bolt components connected to each other in sequence. 8.根据权利要求1所述的一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,其特征在于,所述端部支撑本体(9)包括:8. An anti-sideslip double jack type long cantilever cover beam formwork bracket system according to claim 1, characterized in that the end support body (9) includes: L形支架(9a),L形支架(9a)为彼此呈相对平行设置的两个;L-shaped brackets (9a), which are two L-shaped brackets (9a) arranged relatively parallel to each other; 支撑板(9b),支撑板(9b)连接于L形支架(9a)的顶面上;Support plate (9b), the support plate (9b) is connected to the top surface of the L-shaped bracket (9a); 端板(9c),端板(9c)通过对拉螺杆可拆卸地安装于L形支架(9a)的一侧端部。The end plate (9c) is detachably installed on one end of the L-shaped bracket (9a) through a pull screw. 9.根据权利要求8所述的一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,其特征在于,所述L形支架(9a)是由横向工字钢和垂直连接于该横向工字钢任意一端端部的竖向工字钢构成。9. An anti-sideslip double jack type long cantilever cover beam formwork bracket system according to claim 8, characterized in that the L-shaped bracket (9a) is made of a transverse I-beam and is vertically connected to the transverse I-beam. It consists of vertical I-beams at either end of the I-beam. 10.根据权利要求1至9任意一项权利要求所述的一种防侧滑双千斤顶式长悬臂盖梁模板托架体系,其特征在于,还包括:10. An anti-sideslip double jack type long cantilever cover beam formwork bracket system according to any one of claims 1 to 9, characterized in that it also includes: 围挡(10),围挡(10)围设于底支撑本体(5)和中支撑本体(7)的顶部四周,其中,围挡(10)采用轻型装配式钢丝网和支撑钢筋制作相互连接而成。The enclosure (10) is located around the top of the bottom support body (5) and the middle support body (7). The enclosure (10) is made of lightweight assembled steel wire mesh and support steel bars and is connected to each other. Become.
CN202321029944.2U 2023-04-28 2023-04-28 Sideslip-preventing double-jack type long cantilever bent cap template bracket system Expired - Fee Related CN220013390U (en)

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