CN220006167U

CN220006167U - Photovoltaic support cutting device

Info

Publication number: CN220006167U
Application number: CN202321319630.6U
Authority: CN
Inventors: 任树春
Original assignee: Tianjin Baolilai New Energy Technology Development Co ltd
Current assignee: Tianjin Baolilai New Energy Technology Development Co ltd
Priority date: 2023-05-29
Filing date: 2023-05-29
Publication date: 2023-11-14
Anticipated expiration: 2033-05-29

Abstract

The utility model discloses a photovoltaic bracket cutting device which comprises a workbench, a cutting table, a punching die and a fixed-length mechanism, wherein a rack is arranged at the top end of the workbench, a hydraulic cylinder is fixed at the top of the rack, guide posts are arranged at four corners inside the rack, lifting plates are arranged between the guide posts, the bottom output end of the hydraulic cylinder penetrates through the rack and is connected with the top of the lifting plates, the photovoltaic bracket cutting device is arranged on driving wheels and driving rollers, the four driving wheels can relatively rotate pairwise under the driving of a transmission gear, the punched photovoltaic brackets are conveyed, and the driving wheels are clamped with a rotating seat, so that different specifications are replaced in a detachable way, bracket sections with different specifications are conveniently conveyed, the driving rollers are driven to rotate by a conveying motor after punching, the section materials are fed, automatic feeding and discharging are realized, manual operation is not needed, the labor intensity of workers is reduced, and the production efficiency is improved.

Description

Photovoltaic support cutting device

Technical Field

The utility model relates to the technical field of cutting devices, in particular to a photovoltaic bracket cutting device.

Background

The solar photovoltaic support is a special support designed for placing, installing and fixing a solar panel in a solar photovoltaic power generation system, the solar photovoltaic support commonly used in China is divided into three types of materials at present, namely a concrete support, a steel support and an aluminum alloy support, and the steel support has the advantages of stable performance, mature manufacturing process, high bearing capacity and simplicity and convenience in installation, so that the solar photovoltaic support is widely applied to civil and industrial solar photovoltaic and solar power stations, wherein the section steel is produced in factories, uniform in specification, stable in performance, excellent in corrosion resistance and attractive in appearance, and the section steel needs to be cut and processed during production.

The unable automatic feeding of current photovoltaic support cutting device is unloaded, needs manual operation, and production efficiency is lower, and workman intensity of labour is great, and photovoltaic support both sides are turned over the design in addition, and the atress takes place deformation easily, and traditional cutting device carries out spacing fixedly to the support through anchor clamps, because die-cut pressure is great, the turn-ups of support both sides are crushed easily during die-cut, influence cutting quality.

Disclosure of Invention

The utility model aims to provide a photovoltaic bracket cutting device which can automatically feed and discharge materials, limit and fix bracket sectional materials during cutting, and avoid deformation or deviation of the sectional materials during cutting, and has the advantages of more accurate cutting and the like.

The utility model is realized by the following technical scheme:

the utility model provides a photovoltaic support cutting device, includes the workstation, cuts the platform, die-cut mould and fixed length mechanism, the frame is installed on the top of workstation, and the top of frame is fixed with the pneumatic cylinder, four corners of frame inside all install the guide pillar, and are provided with the lifter plate between the guide pillar, the bottom output of pneumatic cylinder runs through the frame and is connected with the lifter plate top, and the intermediate position department of lifter plate bottom is fixed with the mount pad, the cutting knife is installed to the intermediate position department of mount pad bottom, the cutting platform is installed to the intermediate position department at workstation top, and cuts the both sides at bench top all installs the drive roller, the curb plate is all installed at the both ends at bench top, and the intermediate position department of curb plate inboard all sets up flutedly, the intermediate position department at bench top is set up and cuts the groove, and the bench top of cutting groove both sides all is provided with the sink groove, all the joint has the mould in the sink groove, and the both ends at die-cut mould top all are provided with the handle, one side fixed mounting rod of frame inside, and the mount pad is equipped with the drive roller on the mount pad, and the fixed length of drive roller is equipped with the drive pulley, the drive pulley is installed to the side of the workstation, and the workstation is equipped with the drive motor is kept away from to the side of the workstation, and installs the fixed length of the drive pulley.

Further provided is that: the punching die is connected with the sinking groove in a clamping mode, grooves with the shapes identical to those of the photovoltaic support to be cut are formed in the punching die, and the punching die is symmetrically arranged on two sides of the cutting groove.

Further provided is that: the hydraulic push rod is installed to one side of curb plate that is close to the drive wheel, and has all run through the connecting rod in the curb plate of hydraulic push rod both sides, both ends that are close to drive wheel one side between the curb plate all are provided with the mounting panel, and the mounting panel all is connected with the connecting rod, the deflector is all installed through the spring buffer post to the one end that the curb plate was kept away from to the mounting panel.

Further provided is that: the driving bin below the rotating seat is internally provided with transmission gears, the two transmission gears on the same side are meshed with each other, the two transmission gears on the same end are in transmission connection through a belt pulley mechanism, and the output end of the feeding motor is connected with one transmission gear through a rotating shaft.

Further provided is that: the driving wheels are arranged in four, the driving wheels are mutually matched with each other, and the driving wheels are clamped with the rotating seat.

Further provided is that: the fixed length mechanism comprises a fixed length gauge, a touch sensor, a connecting plate and a movable sleeve, wherein the hydraulic telescopic rod is connected with the middle part of the fixed length gauge, the movable sleeve is sleeved on the outer side of the fixed length gauge, the bottom of the movable sleeve is provided with the connecting plate, and the bottom end of the connecting plate, which is close to one side of the mounting seat, is provided with the touch sensor.

Further provided is that: the inner wall of installation cover is laminated mutually with the outer wall of installation pole, and the intermediate position department that installation cover kept away from mount pad one side installs positioning bolt, the installation cover passes through the staple bolt and is connected with the hydraulic telescoping rod.

In summary, the beneficial technical effects of the utility model are as follows:

(1) The device is through setting up in drive wheel and drive roller, four drive wheels can carry the photovoltaic support of die-cut two by two relative rotations under drive gear drive, drive wheel and roating seat joint, consequently removable change different specifications, conveniently carry the support section bar of different specifications, the conveying motor work drives the drive roller rotatory after die-cut is accomplished, carries out the pay-off to the section bar, automatic material loading is unloaded, need not manual operation, has reduced workman's intensity of labour, has improved production efficiency.

(2) The device is through being provided with die-cut mould, deflector and the mounting panel that can free dismouting, die-cut mould central authorities are equipped with the identical type groove of shape and photovoltaic support section bar shape, can carry out spacingly to the photovoltaic support, and can avoid the support side to take place deformation in cutting process, and the deflector makes the support to be sent into the type inslot by the accuracy, and during the cutting, the mounting panel continues to draw close, and the deflector can carry out the centre gripping to the support again and fix, avoids the support to take place the skew when the cutting, cuts more accurately, and cutting quality is higher.

(3) The device is provided with the fixed length mechanism, and the movable sleeve can move left and right on the fixed length ruler, so that the connecting plate is driven to move left and right, the length of cutting is determined, the fixed length cutting of the support is realized, the structure is simple, and the cutting accuracy is higher.

Drawings

FIG. 1 is a schematic elevational cross-sectional view of the present utility model;

FIG. 2 is a schematic elevational view of the fixed length mechanism of the present utility model;

FIG. 3 is a schematic top view of the cutting table of the present utility model.

Fig. 4 is a schematic view of the structure of the punching die of the present utility model.

Reference numerals: 1. a work table; 101. a driving bin; 2. a cutting table; 201. cutting a groove; 202. a sinking groove; 3. punching a die; 301. a handle; 302. a profile groove; 4. a driving roller; 5. a side plate; 501. a groove; 6. a feeding motor; 7. a transmission gear; 8. a rotating seat; 9. a driving wheel; 10. a hydraulic cylinder; 11. a frame; 12. a lifting plate; 13. a mounting rod; 14. a hydraulic telescopic rod; 15. a length-fixing mechanism; 1501. a fixed length scale; 1502. a touch sensor; 1503. a connecting plate; 1504. a movable sleeve; 16. a guide post; 17. a mounting base; 18. a cutting knife; 19. a mounting sleeve; 20. positioning bolts; 21. a mounting plate; 22. a hydraulic push rod; 23. a connecting rod; 24. and a guide plate.

Description of the embodiments

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

Referring to fig. 1-4, a photovoltaic bracket cutting device disclosed by the utility model comprises a workbench 1, a cutting table 2, a punching die 3 and a fixed-length mechanism 15, wherein a frame 11 is arranged at the top end of the workbench 1, a hydraulic cylinder 10 is fixed at the top of the frame 11, guide posts 16 are arranged at four corners inside the frame 11, a lifting plate 12 is arranged between the guide posts 16, the bottom output end of the hydraulic cylinder 10 penetrates through the frame 11 to be connected with the top of the lifting plate 12, a mounting seat 17 is fixed at the middle position of the bottom of the lifting plate 12, a cutting knife 18 is arranged at the middle position of the bottom of the mounting seat 17, the cutting table 2 is arranged at the middle position of the top of the workbench 1, driving rollers 4 are arranged at both sides of the top of the cutting table 2, side plates 5 are arranged at both ends of the top of the cutting table 2, grooves 501 are formed at the middle position of the inner sides of the side plates 5, cutting groove 201 has been seted up to intermediate position department at cutting platform 2 top, and cutting platform 2 top of cutting groove 201 both sides all is provided with sinking groove 202, all the joint has die-cut mould 3 in the sinking groove 202, and the both ends at die-cut mould 3 top all are provided with handle 301, one side of frame 11 inside is fixed with installation pole 13, and the cover is equipped with installation cover 19 on the installation pole 13, installation cover 19 is close to one side of mount pad 17 and installs hydraulic telescoping rod 14, and hydraulic telescoping rod 14's bottom output is fixed with fixed length mechanism 15, drive storehouse 101 has been seted up to one side that the fixed length mechanism 15 was kept away from to workstation 1 inside, and install feeding motor 6 in the workstation 1 of drive storehouse 101 below, evenly install roating seat 8 on the workstation 1 of drive storehouse 101 top, and all be provided with drive wheel 9 on the roating seat 8.

The punching die 3 is clamped with the sinking groove 202, the inside of the punching die 3 is provided with grooves 302 which are matched with the photovoltaic bracket to be cut in shape, the punching die 3 is symmetrically arranged on two sides of the cutting groove 201, the punching die 3 can be freely disassembled and assembled, the punching die 3 matched with the bracket to be cut is conveniently selected to limit the bracket, the side edge of the bracket can be prevented from deforming in the cutting process, and the cutting quality is higher.

The hydraulic push rod 22 is all installed to one side that curb plate 5 is close to drive wheel 9, and all run through in the curb plate 5 of hydraulic push rod 22 both sides, both ends that are close to drive wheel 9 one side between the curb plate 5 all are provided with mounting panel 21, and mounting panel 21 all is connected with connecting rod 23, deflector 24 is all installed through spring buffer post to the one end that curb plate 5 was kept away from to mounting panel 21, deflector 24 makes the support can be accurately sent into in the type groove 302, during the cutting, mounting panel 21 continues to draw close together, deflector 24 can carry out the centre gripping to the support again and fix, avoid the support to take place the skew when the cutting, it is more accurate to cut, cutting quality is higher.

The drive bin 101 below the rotating seat 8 is internally provided with the transmission gears 7, the two transmission gears 7 on the same side are meshed with each other, the two transmission gears 7 on the same end are in transmission connection through a belt pulley mechanism, the output end of the feeding motor 6 is connected with one transmission gear 7 through a rotating shaft, the feeding motor 6 works to drive the two transmission gears 7 on one end to rotate through the belt pulley mechanism, then the two transmission gears 7 on the other end relatively rotate, so that the driving wheels 9 are driven to relatively rotate in pairs, the photovoltaic support to be cut is clamped, feeding and automatic feeding and discharging are carried out on the photovoltaic support, manual operation is not needed, and the labor intensity of workers is reduced.

The drive wheel 9 is provided with four, and the drive wheel 9 pairwise mutually support, and drive wheel 9 all with roating seat 8 joint, drive wheel 9 pairwise mutually support can carry the centre gripping to the photovoltaic support, and the joint design makes drive wheel 9 removable change different specifications, conveniently carries the support section bar of different specifications, and it is more convenient to use.

The fixed length mechanism 15 includes fixed length 1501, touching sensor 1502, even board 1503 and movable sleeve 1504, hydraulic telescoping rod 14 is connected with the middle part of fixed length 1501, and the outside cover of fixed length 1501 is equipped with movable sleeve 1504, and even board 1503 is installed to the bottom of movable sleeve 1504, and the bottom mounting that even board 1503 is close to mount pad 17 one side has touching sensor 1502, and movable sleeve 1504 can do the removal on fixed length 1501 to drive even board 1503 and control the removal, confirm the length of cutting, realize the fixed length cutting of support, simple structure, and the accuracy of cutting is higher.

The inner wall of installation cover 19 is laminated mutually with the outer wall of installation pole 13, and the intermediate position department that installation cover 19 kept away from mount pad 17 one side installs positioning bolt 20, and installation cover 19 passes through the staple bolt to be connected with hydraulic telescoping rod 14, and installation cover 19 designs for the position of fixed length mechanism 15 can be adjusted from front to back, makes the position of touching sensor 1502 adjustable, conveniently fixes a position the support section bar of different specifications, and the design is more reasonable.

The working principle and the beneficial effects of the utility model are as follows: when the cutting machine is used, the power supply is switched on, the position of the movable sleeve 1504 on the fixed length 1501 is firstly adjusted, the length to be cut is determined, the proper cutting die 3 is selected to be clamped with the sinking groove 202, during cutting, the feeding motor 6 works to drive the two transmission gears 7 at one end to rotate through the belt pulley mechanism, then the two transmission gears 7 at the other end are driven to rotate relatively, the driving wheels 9 are driven to rotate relatively in pairs, the photovoltaic bracket to be cut is clamped, the bracket is fed, the bracket is transferred to the cutting table 2, the hydraulic push rods 22 work to drive the mounting plates 21 to be mutually closed, the guide plates 24 guide and limit the bracket, the conveying of the bracket is prevented from deflecting, the photovoltaic bracket is inserted into the groove 302 of the cutting die 3, the end of the bracket is contacted with the touch sensor 1502, at the moment, the hydraulic push rods 22 continue to extend, the spring buffer columns are compressed, the guide plates 24 clamp the bracket, then the hydraulic cylinders 10 work to drive the lifting plates 12 to push down, after the cutting of the photovoltaic bracket profile is cut, the hydraulic telescopic rods 14 shrink, the fixed length fixing mechanism 15 moves upwards, the driving rollers rotate, and the bracket slides along the falling part of the blanking table 1 to finish the tilting of the cut bracket.

The above is only a preferred embodiment of the present utility model, and is not intended to limit the scope of the present utility model in this way, so: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.

Claims

1. A photovoltaic support cutting device, its characterized in that: including workstation (1), cutting table (2), die cutting mould (3) and fixed length mechanism (15), frame (11) are installed on the top of workstation (1), and the top of frame (11) is fixed with pneumatic cylinder (10), guide pillar (16) are all installed at four inside corners of frame (11), and are provided with lifter plate (12) between guide pillar (16), the bottom output of pneumatic cylinder (10) runs through frame (11) and lifter plate (12) top and are connected, and the intermediate position department of lifter plate (12) bottom is fixed with mount pad (17), cutting knife (18) are installed to the intermediate position department of mount pad (17) bottom, cutting table (2) are installed to the intermediate position department at workstation (1) top, and drive roller (4) are all installed at the both sides at cutting table (2) top, curb plate (5) are all installed at the both ends at cutting table (2) top, and the intermediate position department of curb plate (5) inboard all sets up recess (501), cutting table (202) are all set up in recess (201) in cutting table (2) the intermediate position department at cutting table (2) top, cutting die cutting table (202) are all set up in recess (201), and both ends at die-cut mould (3) top all are provided with handle (301), one side of frame (11) inside is fixed with installation pole (13), and the cover is equipped with installation cover (19) on installation pole (13), installation cover (19) are close to one side of mount pad (17) and install hydraulic telescoping rod (14), and the bottom output of hydraulic telescoping rod (14) is fixed with fixed length mechanism (15), drive storehouse (101) have been seted up to one side that fixed length mechanism (15) was kept away from to workstation (1) inside, and install feeding motor (6) in workstation (1) of drive storehouse (101) below, evenly install roating seat (8) on workstation (1) of drive storehouse (101) top, and all be provided with drive wheel (9) on roating seat (8).

2. The photovoltaic bracket cutting device according to claim 1, wherein: the punching die (3) is clamped with the sinking groove (202), grooves (302) with shapes identical to those of the photovoltaic support to be cut are formed in the punching die (3), and the punching die (3) is symmetrically arranged on two sides of the cutting groove (201).

3. The photovoltaic bracket cutting device according to claim 1, wherein: the hydraulic push rod (22) is installed on one side of the side plate (5) close to the driving wheel (9), connecting rods (23) are penetrated in the side plates (5) on two sides of the hydraulic push rod (22), mounting plates (21) are arranged at two ends of the side plate (5) close to one side of the driving wheel (9), the mounting plates (21) are connected with the connecting rods (23), and guide plates (24) are installed at one ends of the mounting plates (21) far away from the side plates (5) through spring buffer columns.

4. The photovoltaic bracket cutting device according to claim 1, wherein: the driving bin (101) below the rotating seat (8) is internally provided with transmission gears (7), the two transmission gears (7) on the same side are meshed with each other, the two transmission gears (7) on the same end are in transmission connection through a belt pulley mechanism, and the output end of the feeding motor (6) is connected with one transmission gear (7) through a rotating shaft.

5. The photovoltaic bracket cutting device according to claim 1, wherein: the driving wheels (9) are arranged in four, the driving wheels (9) are matched with each other, and the driving wheels (9) are clamped with the rotating seat (8).

6. The photovoltaic bracket cutting device according to claim 1, wherein: fixed length mechanism (15) are including fixed length chi (1501), touch inductor (1502), link plate (1503) and movable sleeve (1504), hydraulic telescoping rod (14) are connected with the middle part of fixed length chi (1501), and the outside cover of fixed length chi (1501) is equipped with movable sleeve (1504), link plate (1503) are installed to the bottom of movable sleeve (1504), and the bottom that link plate (1503) is close to mount pad (17) one side is fixed with touch inductor (1502).

7. The photovoltaic bracket cutting device according to claim 1, wherein: the inner wall of the installation sleeve (19) is attached to the outer wall of the installation rod (13), a positioning bolt (20) is installed at the middle position of one side, far away from the installation seat (17), of the installation sleeve (19), and the installation sleeve (19) is connected with the hydraulic telescopic rod (14) through a hoop.