CN220004983U - Automatic quality inspection system for eight-linked card - Google Patents
Automatic quality inspection system for eight-linked card Download PDFInfo
- Publication number
- CN220004983U CN220004983U CN202320453939.8U CN202320453939U CN220004983U CN 220004983 U CN220004983 U CN 220004983U CN 202320453939 U CN202320453939 U CN 202320453939U CN 220004983 U CN220004983 U CN 220004983U
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- movable frame
- card
- glass plate
- frame
- fixed frame
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- 238000007689 inspection Methods 0.000 title claims abstract description 17
- 239000011521 glass Substances 0.000 claims abstract description 61
- 238000007664 blowing Methods 0.000 claims abstract description 16
- 230000007306 turnover Effects 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 238000003908 quality control method Methods 0.000 claims description 2
- 230000001502 supplementing effect Effects 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 12
- 238000012216 screening Methods 0.000 abstract description 6
- 238000007790 scraping Methods 0.000 abstract description 3
- 238000005056 compaction Methods 0.000 abstract description 2
- 230000002950 deficient Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Abstract
The utility model provides an automatic quality inspection system of eight allies oneself with card, including the grudging post, install the mount on the grudging post, the mount top sets up upper glass board, be equipped with the movable frame that can vertically go up and down in the mount, the movable frame top sets up lower glass board, lower glass board can rise to contact with upper glass board and realize the tiling compaction to the card, and shoot in real time through the camera that turns over, still install the upset jar between lower glass board and the movable frame, the upset jar can drive lower glass board and the card rotation slope on it, eight allies oneself with the card after the high-pressure blowing mouth blowout high-pressure gas can let the screening accomplish falls into next process voluntarily, avoid stretching into of traditional manipulator to absorb, not only effectively promoted the efficiency of whole quality inspection, can also avoid producing unnecessary scraping damage to the glass board, the life of whole equipment has been promoted to a certain extent.
Description
Technical Field
The utility model relates to the technical field of card manufacturing equipment, in particular to an automatic quality inspection system for an eight-linked card.
Background
After the prepackaging, the card such as the eight-link card has defective products, such as defective products with the characteristics of mixed hair, dust, defective lines, printing errors and the like, and the defective products are not in accordance with the requirements of products, if the next processing procedure is carried out, unnecessary loss can be caused, and the production of qualified products is delayed, so that the defective products are required to be rapidly and accurately screened out. At present, the existing detection screening equipment is generally paved and pressed by two transparent glass plates on an eight-joint card, and the detection screening function is realized by shooting comparison, after the shooting comparison, the eight-joint card is required to be sucked and transferred to the next procedure by using a manipulator, the suction position of the manipulator in the process is required to be adjusted according to different card cards, the efficiency of the card cards entering the next procedure is reduced to a certain extent, and the manipulator which reciprocates between the two transparent glass plates is provided with the condition of scraping the glass plates, so that the follow-up shooting screening is adversely affected.
Disclosure of Invention
The utility model aims to provide an automatic quality inspection system for an eight-linked card, which can enable a lower glass plate at the bottom to incline and turn over after photographing and screening a card, and automatically enter the next working procedure position under the drive of high-pressure air flow sprayed by a high-pressure air blowing nozzle, so that the problem in the prior art is solved by extending and sucking a traditional mechanical arm.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides an automatic quality control system of eight allies oneself with card, including the grudging post, install the mount on the grudging post, the movable frame that can vertically go up and down is installed to the cooperation in the mount, wherein upper glass board is installed at the top of mount, lower glass board is installed at the top of movable frame, lower glass board can move up to contact with the bottom of upper glass board, still install on the grudging post and go up the flap camera and go up the light filling lamp, upward the flap camera is located the upper portion position of upper glass board, install the lower flap camera that is located lower glass board bottom in the mount, still be equipped with the light filling lamp down in the both sides of mount, one side of lower glass board length direction articulates on the movable frame, install two sets of upset jars of arranging side by side between lower glass board length direction's opposite side and the movable frame, the cylinder of each upset jar all articulates in the movable frame inboard, the piston rod of upset jar articulates and installs the both ends at lower glass board width direction, the upset jar can drive lower glass board and rotate to the tilt state, install the high-pressure pipeline that the slope set up in the mount rear side, the high-pressure pulse air cock that blows off the top surface of high-pressure pulse air cock, high-pressure pulse air cock that blows down. The movable frame is installed in the fixing frame through a vertical lifting mechanism, the vertical lifting mechanism comprises a double-shaft motor installed at the bottom of the fixing frame, first belt wheels are further installed on two sides of the bottom of the fixing frame, an output shaft of the double-shaft motor is connected with a rotating shaft of the first belt wheels, second belt wheels are installed on two sides of the upper portion of the fixing frame, a synchronous belt is installed between the first belt wheels and the second belt wheels in a matched mode, lifting blocks fixedly connected with the synchronous belt are arranged on two sides of the movable frame, the double-shaft motor can drive the movable frame to vertically lift in the fixing frame, guide blocks are further installed on the movable frame, and guide grooves matched with the guide blocks are formed in the fixing frame. And a synchronizing rod is connected between the two groups of overturning cylinders, and the synchronizing rod does not shade the lower overturning camera after the overturning cylinders push the lower glass plate to rotate to a horizontal state. The movable frame is provided with a detection switch capable of identifying the high-pressure blowing nozzle, and the detection switch is connected with the overturning cylinder, the pulse electromagnetic valve and the double-shaft motor through control circuits. The both sides of mount all are equipped with the board that stretches out, and angle adjusting motor is installed to the tip of stretching out the board, installs down the light filling lamp on angle adjusting motor's the output shaft.
The utility model has the positive effects that: the utility model discloses an automatic quality inspection system for an eight-joint card, which comprises a vertical frame, wherein a fixed frame is arranged on the vertical frame, an upper glass plate is arranged at the top of the fixed frame, a movable frame capable of vertically lifting is arranged in the fixed frame, a lower glass plate is arranged at the top of the movable frame, the lower glass plate can be lifted to be in contact with the upper glass plate to realize tiling compaction of the card, a turnover cylinder is arranged between the lower glass plate and the movable frame for real-time shooting through a turnover camera, the turnover cylinder can drive the lower glass plate and the card on the lower glass plate to rotate and incline, and a high-pressure blowing nozzle at the rear can spray high-pressure gas to enable the eight-joint card after screening to automatically fall into the next procedure, so that the traditional manipulator is prevented from extending into and sucking, the efficiency of the whole quality inspection is effectively improved, unnecessary scraping damage to the glass plate is avoided, and the service life of the whole equipment is prolonged to a certain extent.
Drawings
FIG. 1 is a schematic three-dimensional structure of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a schematic view of the structure of the movable frame;
FIG. 4 is an enlarged view of the cross-sectional view taken along line A-A in FIG. 2;
fig. 5 is an enlarged view of the B-B sectional view of fig. 2.
Detailed Description
The utility model relates to an automatic quality inspection system for an eight-link card, which is shown in fig. 1-5, and comprises a vertical frame 1, wherein the vertical frame 1 is used as an installation foundation, a fixed frame 2 is installed on the vertical frame 1, a movable frame 3 capable of vertically lifting is installed in the fixed frame 2, an upper glass plate 4 is installed at the top of the fixed frame 2, a lower glass plate 5 is installed at the top of the movable frame 3, the lower glass plate 5 can move upwards to be contacted with the bottom of the upper glass plate 4, the upper glass plate 4 and the lower glass plate 5 are transparent plates, and the eight-link card can be tiled and pressed so as to facilitate subsequent photographing quality inspection.
Still install on grudging post 1 and go up to turn over and clap camera 6 and last light filling lamp 7, go up to turn over the upper portion position that clap camera 6 is located upper glass board 4, install the lower clap camera 23 that is located lower glass board 5 bottoms in the mount 2, still be equipped with down light filling lamp 8 in the both sides of mount 2, wherein go up to turn over clap camera 6 and lower clap camera 23 and can take a picture to the eight allies oneself with the card between the glass board, go up light filling lamp 7 and lower light filling lamp 8 then can provide qualified light environment for taking a picture.
In order to finish the quality inspection of shooing after, the eight on the lower floor's glass board 5 allies oneself with the card and can enter into next process fast, one side of lower floor's glass board 5 length direction articulates on the movable frame 3, installs two sets of upset jar 9 of arranging side by side between the opposite side of lower floor's glass board 5 length direction and the movable frame 3, and the cylinder of each upset jar 9 all articulates in the movable frame 3 inboard, and the piston rod of upset jar 9 articulates installs at the both ends of lower floor's glass board 5 width direction, and wherein the setting of upset jar 9 can not influence down the normal shooting of upset camera 23 to eight allies oneself with the card.
The overturning cylinder 9 can drive the lower glass plate 5 to rotate to an inclined state so that the eight-joint clamp on the overturning cylinder can slide down to the next processing procedure under the action of gravity, in order to accelerate the sliding speed of the eight-joint clamp, the normal falling of the eight-joint clamp is avoided simultaneously due to friction such as static electricity, a high-pressure air blowing nozzle 10 which is obliquely arranged is arranged at the rear side of the fixing frame 2, a pulse electromagnetic valve 11 is arranged on a pipeline of the high-pressure air blowing nozzle 10, the high-pressure air blowing nozzle 10 can blow high-pressure air flow to the top surface interval of the lower glass plate 5, and the eight-joint clamp on the lower glass plate 5 is ensured to be blown into the next processing procedure position. The blowing direction of the high-pressure blowing nozzle 10 is always at the center of the eight-link clamp, so that the eight-link clamp can be ensured to smoothly enter the next working procedure position under the action of high-pressure airflow, and the phenomenon of blow deviation can not occur.
Further, in order to realize stable vertical lifting of the movable frame 3 in the fixed frame 2, the movable frame 3 is installed in the fixed frame 2 through a vertical lifting mechanism, the vertical lifting mechanism comprises a double-shaft motor 12 installed at the bottom of the fixed frame 2, first belt wheels 13 are further installed on two sides of the bottom of the fixed frame 2, an output shaft of the double-shaft motor 12 is connected with a rotating shaft of the first belt wheels 13, second belt wheels 14 are installed on two sides of the upper portion of the fixed frame 2, a synchronous belt 15 is installed between the first belt wheels 13 and the second belt wheels 14 in a matched mode, lifting blocks 16 fixedly connected with the synchronous belt 15 are arranged on two sides of the movable frame 3, the double-shaft motor 12 is started to drive the movable frame 3 to vertically lift in the fixed frame 2, the double-shaft motor 12 can vertically lift or descend, and lifting amplitude is not large, so that the aim of simplifying the whole device structure is achieved. In order to realize lifting and guiding of the movable frame 3, a guide block 22 is also arranged on the movable frame 3, and a guide groove 17 matched with the guide block 22 is arranged on the fixed frame 2.
Further, in order to ensure that the two groups of overturning cylinders 9 at two ends of the bottom of the lower glass plate 5 can synchronously rotate and stretch, a synchronizing rod 18 is connected between the two groups of overturning cylinders 9, and after the overturning cylinders 9 push the lower glass plate 5 to rotate to a horizontal state, the synchronizing rod 18 does not shield the lower flap camera 23.
Further, in order to let the movable frame 3 drop to the designated position, the lower glass plate 5 is turned over and tilted again and let the high-pressure air nozzle 10 blow out the subsequent high-pressure air flow, a detection switch 19 capable of identifying the high-pressure air nozzle 10 is mounted on the movable frame 3, and the detection switch 19 is connected with the turning cylinder 9, the pulse electromagnetic valve 11 and the double-shaft motor 12 through control circuits. After the photographing quality inspection of the eight-link card is finished, the movable frame 3 descends, when the switch 19 to be detected descends to the position of the high-pressure blowing nozzle 10, the double-shaft motor 12 stops rotating, the movable frame 3 stays at the height position, a piston rod of the overturning cylinder 9 contracts to drive the lower glass plate 5 to rotate and incline, the pulse electromagnetic valve 11 is finally opened, high-pressure air flow is blown out from the high-pressure blowing nozzle 10, and the eight-link card slides to the position of the next working procedure under the blowing of the high-pressure air flow.
Further, in order to let the lower light filling lamp 8 of mount 2 both sides carry out the regulation of light filling angle according to eight allies oneself with the card position, the both sides of mount 2 all are equipped with and stretch out board 20, stretch out the tip of board 20 and install angle adjustment motor 21, install lower light filling lamp 8 on angle adjustment motor 21's the output shaft, angle adjustment motor 21 can drive down light filling lamp 8 and carry out the real-time regulation of rotation position, provide qualified light environment for eight allies oneself with the shooting of card quality inspection.
The technical scheme of the utility model is not limited to the scope of the embodiments of the utility model. The technical content that is not described in detail in the utility model is known in the prior art.
Claims (5)
1. An automatic quality control system of eight allies oneself with card, its characterized in that: the device comprises a vertical frame (1), a fixed frame (2) is arranged on the vertical frame (1), a movable frame (3) capable of vertically lifting is arranged in the fixed frame (2) in a matched manner, an upper layer glass plate (4) is arranged at the top of the fixed frame (2), a lower layer glass plate (5) is arranged at the top of the movable frame (3), the lower layer glass plate (5) can move upwards to be contacted with the bottom of the upper layer glass plate (4), an upper flap camera (6) and an upper light supplementing lamp (7) are also arranged on the vertical frame (1), the upper flap camera (6) is positioned at the upper part of the upper layer glass plate (4), a lower flap camera (23) positioned at the bottom of the lower layer glass plate (5) is arranged in the fixed frame (2), lower light supplementing lamps (8) are also arranged at two sides of the fixed frame (2), one side of the length direction of the lower layer glass plate (5) is hinged on the movable frame (3), two groups of turnover cylinders (9) which are arranged side by side are arranged between the other side of the length direction of the lower layer glass plate (5) and the movable frame (3), the two groups of turnover cylinders (9) can be hinged to the two cylinder barrels (9) which can be arranged at the two ends of the lower layer glass plates (5) in a hinged state, the two cylinder rods (5) are hinged at the two ends of the lower layer (5) are hinged in a direction, the high-pressure air blowing nozzle (10) which is obliquely arranged is arranged at the rear side of the fixing frame (2), a pulse electromagnetic valve (11) is arranged on a pipeline of the high-pressure air blowing nozzle (10), and the high-pressure air blowing nozzle (10) can blow out high-pressure air flow to the top surface of the lower glass plate (5) at intervals.
2. The automated quality inspection system of an octal card of claim 1, wherein: the movable frame (3) is installed in the fixed frame (2) through a vertical lifting mechanism, the vertical lifting mechanism comprises a double-shaft motor (12) installed at the bottom of the fixed frame (2), first belt wheels (13) are further installed on two sides of the bottom of the fixed frame (2), an output shaft of the double-shaft motor (12) is connected with a rotating shaft of the first belt wheels (13), second belt wheels (14) are installed on two sides of the upper portion of the fixed frame (2), a synchronous belt (15) is installed between the first belt wheels (13) and the second belt wheels (14) in a matched mode, lifting blocks (16) fixedly connected with the synchronous belt (15) are arranged on two sides of the movable frame (3), the double-shaft motor (12) can start to drive the movable frame (3) to vertically lift in the fixed frame (2), guide blocks (22) are further installed on the movable frame (3), and guide grooves (17) matched with the guide blocks (22) are formed in the fixed frame (2).
3. The automated quality inspection system of an octal card of claim 1, wherein: a synchronizing rod (18) is connected between the two groups of overturning cylinders (9), and after the overturning cylinders (9) push the lower glass plate (5) to rotate to a horizontal state, the synchronizing rod (18) can not shield the lower overturning camera (23).
4. The automated quality inspection system of an octal card of claim 2, wherein: the movable frame (3) is provided with a detection switch (19) capable of identifying the high-pressure blowing nozzle (10), and the detection switch (19) is connected with the overturning cylinder (9), the pulse electromagnetic valve (11) and the double-shaft motor (12) through control circuits.
5. The automated quality inspection system of an octal card of claim 1, wherein: the two sides of the fixing frame (2) are respectively provided with an extension plate (20), the end part of the extension plate (20) is provided with an angle adjusting motor (21), and an output shaft of the angle adjusting motor (21) is provided with a lower light supplementing lamp (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320453939.8U CN220004983U (en) | 2023-03-08 | 2023-03-08 | Automatic quality inspection system for eight-linked card |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320453939.8U CN220004983U (en) | 2023-03-08 | 2023-03-08 | Automatic quality inspection system for eight-linked card |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220004983U true CN220004983U (en) | 2023-11-14 |
Family
ID=88687672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320453939.8U Active CN220004983U (en) | 2023-03-08 | 2023-03-08 | Automatic quality inspection system for eight-linked card |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220004983U (en) |
-
2023
- 2023-03-08 CN CN202320453939.8U patent/CN220004983U/en active Active
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