CN220004032U

CN220004032U - Full-automatic adhesive reaction production device for paving production line

Info

Publication number: CN220004032U
Application number: CN202321470704.6U
Authority: CN
Inventors: 李皓; 张伟; 陈迪威
Original assignee: Shandong Changxing Wood Industry Machinery Co ltd
Current assignee: Shandong Changxing Wood Industry Machinery Co ltd
Priority date: 2023-06-10
Filing date: 2023-06-10
Publication date: 2023-11-14
Anticipated expiration: 2033-06-10

Abstract

The utility model discloses a full-automatic paving production line adhesive reaction production device which comprises a protection frame, a feeding mechanism, a reaction mechanism, an air conditioner, a hydraulic station, a cooling water tank, a stirring mechanism and a plunger pump. The utility model can directly and automatically process raw materials into finished products to be pumped out, greatly reduces the contact time and times of manpower and materials, greatly reduces the exposure danger caused by harmful substances generated by operators in the production of adhesives, also greatly reduces the waste and loss of materials in the transportation process, and reduces the production cost.

Description

Full-automatic adhesive reaction production device for paving production line

Technical Field

The utility model belongs to the technical field of adhesive production, and particularly relates to an adhesive reaction production device of a full-automatic paving production line.

Background

The adhesive is a substance for connecting two objects together through an adhesive effect, such as glue, cement, adhesive paste and the like, raw materials are required to be proportioned and then fully reacted during the production of the adhesive, and special production equipment is used for producing the adhesive, so that the adhesive is prevented from corroding equipment;

in the existing adhesive production equipment, materials are required to be manually carried between production links, so that the time and the times of manual contact with materials are greatly increased, exposure danger is caused by harmful substances generated in the production of operators relative to the adhesives, and loss and waste of the materials are caused in the middle of carrying and transporting links.

Disclosure of Invention

The utility model aims to overcome the defects in the prior art, and provides a full-automatic paving production line adhesive reaction production device which can automatically produce adhesives and automatically clean the adhesives.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:

the utility model provides a full-automatic production line gluing agent reaction apparatus for producing that paves, includes fender bracket, feed mechanism, reaction mechanism, air conditioner, hydraulic pressure station, coolant tank, rabbling mechanism, plunger pump, feed mechanism one side is equipped with reaction mechanism, and the reaction mechanism inboard is equipped with the rabbling mechanism, and reaction mechanism one side is equipped with coolant tank, and coolant tank one side is equipped with the air conditioner, and air conditioner one side is equipped with the hydraulic pressure station, and both sides of hydraulic pressure station all are equipped with the plunger pump, and reaction mechanism, air conditioner, hydraulic pressure station, coolant tank, rabbling mechanism, plunger pump all set up in the fender bracket inboard;

the reaction mechanism comprises a weighing reaction mechanism and a grinding reaction mechanism, and one side of the weighing reaction mechanism is provided with the grinding reaction mechanism;

raw materials for producing the adhesive are proportioned according to specific gravity and poured into a feeding mechanism, the raw materials are conveyed to a weighing reaction mechanism through the feeding mechanism, are weighed in real time through a weighing module until reaching a set weight, are stirred by a stirring mechanism in the weighing reaction mechanism, are subjected to full mixing reaction, are conveyed to a grinding reaction mechanism, are ground, are subjected to secondary stirring through a stirring mechanism in the grinding reaction mechanism after being ground, are subjected to mixing reaction, are subjected to water supply cooling through a cooling water tank for the stirring reaction of the grinding reaction mechanism, are subjected to low-temperature reaction, are subjected to cooling through water in the cooling water tank, and are pumped out by a plunger pump after the stirring reaction is completed.

Preferably, the weighing reaction mechanism comprises a first reaction tank, a feed inlet, a fixed plate, a weighing module, a first fixing seat, a first feed pipe, a first water pump, a first discharge pipe, a first valve and a first discharge pipe, wherein the outer side of the first reaction tank is fixedly connected with a plurality of fixed plates, the bottom side of each fixed plate is connected with the weighing module, the weighing module is connected with the first fixing seat, the first fixing seat is fixedly connected with a protection frame, the feed inlet is arranged at the top of the first reaction tank, one side of the top of the first reaction tank is communicated with the first feed pipe, the first water pump is arranged on the first feed pipe, the middle of the bottom of the first reaction tank is communicated with the first discharge pipe, the first discharge pipe is communicated with one side of the first valve, and the other side of the first valve is communicated with the first discharge pipe;

the feeding mechanism sends raw materials into the first reaction tank through the feed inlet, the first fixed plate further applies pressure to the weighing module, the weight of materials in the first reaction tank is determined through the weighing module, the raw materials are prevented from being excessively added or excessively reduced, the stirring effect is guaranteed, the weighing reaction mechanism is used for stirring at normal temperature, after stirring, the second valve is opened, and the stirred materials are sent into the grinding reaction mechanism through the first discharging pipe.

Preferably, the grinding reaction mechanism comprises a second valve, a grinding inlet pipe, a grinding machine, a grinding outlet pipe, a third valve, a first connecting pipe, a fourth valve, a second connecting pipe, a second water pump, a second emptying pipe, a second reaction kettle, a cooling interlayer, a second fixed seat, a second emptying pipe, a fifth valve and a third emptying pipe, wherein one side of the second valve is communicated with the first discharging pipe, the other side of the second valve is communicated with the grinding inlet pipe, the grinding inlet pipe is communicated with one side of the grinding machine, the grinding machine is connected with a protection frame, the other side of the grinding machine is communicated with the grinding outlet pipe, the grinding outlet pipe is communicated with one side of the third valve, the other side of the third valve is communicated with the first connecting pipe, the first connecting pipe is respectively communicated with the second reaction kettle and the fourth valve, one side of the fourth valve is communicated with one end of the second connecting pipe, the other end of the second connecting pipe is communicated with the second water pump, one side of the second water pump is communicated with the second emptying pipe, the outer side of the second reaction kettle is fixedly connected with a plurality of second fixed seats, the second fixed seat is connected with the protection frame, the cooling interlayer is arranged between the bottom of the second reaction kettle and the second reaction kettle, the second valve is communicated with the fifth valve and the fifth valve is communicated with the fifth valve;

the second valve and the third valve are opened, the grinder is started, the materials in the first discharging pipe are further ground into the pipe through the grinding inlet pipe, the materials enter the grinder to be ground, the grinding pipe and the first connecting pipe of the third valve are sent into the second reaction kettle after the grinding is completed, the second valve and the third valve are closed, the second reaction kettle is cooled through the cooling interlayer, the low temperature is formed in the second reaction kettle, the materials are subjected to secondary stirring and reaction through the stirring mechanism, and after the stirring reaction is completed, the finished adhesive is formed.

Preferably, the feeding mechanism comprises fixed legs, a charging hopper, a first discharging box, a screw conveyer, a second discharging box, a discharging hopper, a stirring motor and a stirring scraper, wherein the outer side of the charging hopper is fixedly connected with a plurality of fixed legs, one side of the charging hopper is provided with the stirring motor, the output end of the stirring motor is connected with the stirring scraper, the bottom of the charging hopper is connected with the first discharging box, the first discharging box is connected with one end of the screw conveyer, the other end of the screw conveyer is provided with the second discharging box, the second discharging box is communicated with the discharging hopper, and the feeding port is communicated with the discharging hopper;

put into the loading hopper with raw and other materials, mix the material motor simultaneously and rotate for stirring scraper blade and provide power, stirring scraper blade is continuous stirring to the material in the loading hopper, prevents that the material unloading is unobstructed, and the material in the loading hopper falls into first discharging case, sends into the second discharging case through screw conveyer, and the rethread hopper sends into the feed inlet.

Preferably, the stirring mechanism comprises a stirring motor, a gear box, a stirring shaft and a stirring frame, wherein the stirring motor is connected with the gear box, the gear box is connected with the stirring shaft, and the stirring frame is arranged at the bottom of the stirring shaft;

the stirring motor provides power for stirring shaft rotation through the gear box, and the stirring shaft drives the stirring frame to rotate, so that objects in the first reaction tank or the second reaction kettle are stirred and mixed.

Preferably, the stirring frame comprises a cross rod, a vertical rod and a connecting part, wherein the cross rod is connected with the stirring shaft, the included angle of the two groups of cross rods is 90 degrees, the two ends of the cross rod are fixedly connected with the vertical rod through the connecting part, the included angle of the two groups of vertical rods is 60 degrees, the included angle between the vertical rod and the cross rod is 60 degrees, and the cross sections of the cross rod, the vertical rod and the connecting part are circular; the stirring range is increased, the stirring efficiency is improved, and meanwhile, the cross section is circular, so that the automatic cleaning is convenient.

Preferably, one side of the air conditioner is communicated with a cooling pipe, the cooling pipe is arranged in a cooling water tank, the cooling pipe is in a spiral shape, one side of the cooling water tank is communicated with one end of a water inlet pipe, the other end of the water inlet pipe is communicated with a cooling interlayer, the bottom side of the cooling water tank is communicated with one end of a water outlet pipe, the other end of the water outlet pipe is communicated with one side of a sixth valve, the other side of the sixth valve is communicated with a third connecting pipe, the third connecting pipe is respectively communicated with a third water pump and a seventh valve, the seventh valve is communicated with a water adding pipe, the third water pump is communicated with one end of a cold water pipe, and the other end of the cold water pipe is communicated with the cooling interlayer;

the water pipe is connected to the water adding pipe, the seventh valve is opened, water is pumped into the cooling interlayer through the third water pump through the water adding pipe, the third connecting pipe and the cold water pipe, water in the cooling interlayer enters the cooling water tank through the water inlet pipe, when the water in the cooling water tank is added to a proper height, the sixth valve is opened, the seventh valve is closed, the water in the cooling water tank flows back to the third connecting pipe through the water outlet pipe and the sixth valve, cooling circulation is formed, and meanwhile, the air conditioner cools the water in the cooling water tank through the cooling pipe, so that the temperature in the second reaction kettle is reduced.

Preferably, a protective cover is arranged on the outer side of the protective frame, a supporting plate is arranged on the top of the protective frame, and a step ladder is arranged on one side of the protective frame.

Preferably, one side of the plunger pump is communicated with the pump outlet pipe, the other side of the plunger pump is communicated with the pump outlet pipe, an eighth valve is arranged on the pump outlet pipe, and the pump outlet pipe is communicated with the second discharge pipe;

opening the eighth valve, further pumping the adhesive to a pumping-out pipe through a second discharging pipe pump by the plunger pump, and closing the eighth valve after pumping-out is finished.

A production process of the adhesive for the paving production line comprises the following steps:

step 1): and (3) batching: the raw materials for producing the adhesive are proportioned according to the proportion and then poured into a feeding mechanism, and are sent into a weighing reaction mechanism through the feeding mechanism;

step 2): stirring: the raw materials fed into the weighing reaction mechanism are weighed in real time through the weighing module, feeding is stopped after the set weight is reached, and the raw materials in the weighing reaction mechanism are mixed and stirred;

step 3): grinding: the mixed and stirred raw materials are sent into a grinding reaction mechanism for grinding, and then the raw materials are stirred for reaction after grinding;

step 4): and (3) constant temperature reaction: cooling the grinding reaction mechanism through a cooling mechanism to enable the temperature to reach a set temperature, and assisting the grinding reaction mechanism to stir and react;

step 5): high-pressure pumping: and pumping the adhesive formed by the reaction out through a plunger pump.

Compared with the prior art, the utility model has the beneficial effects that:

1) The device is used for proportioning raw materials for producing the adhesive according to specific weight, pouring the raw materials into a feeding mechanism, automatically feeding, weighing, stirring, grinding and reacting at low temperature until the raw materials react to form a finished product, and then directly pumping out the finished product, wherein automatic operation is realized among all production links, the raw materials can be directly and automatically processed to form the finished product and pumped out, so that the contact time and the contact times of manpower and materials are greatly reduced, the exposure danger caused by harmful substances produced by operators in the adhesive production is greatly reduced, the waste and the loss of the materials in the carrying process are also greatly reduced, and the production cost is reduced;

2) The device can automatically clean the equipment automatically, improves the cleaning efficiency, avoids frequent disassembly and cleaning of the equipment, ensures stable and efficient operation of the equipment, simultaneously can intensively discharge the cleaned liquid, is convenient for centralized treatment, and reduces the pollution to the environment.

Drawings

FIG. 1 is a schematic structural view of an adhesive reaction production device of a full-automatic paving production line;

FIG. 2 is a schematic diagram of the internal structure of an adhesive reaction production device of a full-automatic paving production line;

FIG. 3 is a schematic diagram of the internal structure of a feeding mechanism in the adhesive reaction production device of the full-automatic paving production line;

FIG. 4 is a schematic diagram of the other side of the inside of the adhesive reaction production device of the full-automatic paving production line;

FIG. 5 is a schematic diagram of the internal structure of a cooling water tank in the adhesive reaction production device of the full-automatic paving production line;

FIG. 6 is a schematic diagram of a first water pump in the adhesive reaction production device of the full-automatic paving production line;

FIG. 7 is a schematic diagram of the internal structure of a second reaction kettle in the adhesive reaction production device of the full-automatic paving production line;

FIG. 8 is a schematic diagram of the internal structure of a first reaction tank in the adhesive reaction production device of the full-automatic paving production line;

FIG. 9 is a schematic diagram of the structure of a plunger pump in the adhesive reaction production device of the full-automatic paving production line;

FIG. 10 is a schematic view of a third valve structure in an adhesive reaction production device of a fully automatic paving production line according to the present utility model;

FIG. 11 is a schematic view of the other side of the third valve in the adhesive reaction production device of the full-automatic paving production line;

FIG. 12 is a schematic diagram of a third water pump in the adhesive reaction production device of the full-automatic paving production line;

in the figure: 1. a protective frame; 2. a support plate; 3. a step ladder; 4. a protective cover; 5. a feeding mechanism; 51. a fixed leg; 52. a hopper; 53. the first discharging box; 54. a screw conveyor; 55. the second discharging box; 56. discharging a hopper; 57. a material stirring motor; 58. a stirring scraper; 6. a reaction mechanism; 16. a weighing reaction mechanism; 61. a first reaction tank; 615. a feed inlet; 62. a fixing plate; 63. a weighing module; 64. a first fixing seat; 65. a first feed tube; 66. a first water pump; 67. a first discharge pipe; 68. a first valve; 69. a first evacuation tube; 26. grinding the reaction mechanism; 601. a second valve; 602. grinding the inlet pipe; 603. a grinder; 604. grinding the outlet pipe; 605. a third valve; 606. a first connection pipe; 607. a fourth valve; 6071. a second connection pipe; 6072. a second water pump; 6073. a second evacuation tube; 609. a second reaction kettle; 6091. cooling the interlayer; 611. the second fixing seat; 612. a second discharge pipe; 613. a fifth valve; 614. a third evacuation tube; 7. air-conditioning; 71. a cooling tube; 8. a hydraulic station; 9. a cooling water tank; 91. a water inlet pipe; 92. a water outlet pipe; 93. a sixth valve; 94. a third connection pipe; 95. a third water pump; 96. a cold water pipe; 97. a seventh valve; 98. a water supply pipe; 11. a stirring mechanism; 111. a stirring motor; 112. a gear box; 113. a stirring shaft; 114. a stirring rack; 1141. a cross bar; 1142. a vertical rod; 1143. a connection part; 12. a plunger pump; 121. a pump material pipe; 122. a pump outlet pipe; 123. and an eighth valve.

Detailed Description

The technical scheme of the present utility model will be further specifically described below with reference to fig. 1 to 12 for the convenience of understanding of those skilled in the art.

The utility model provides a full-automatic paving production line gluing agent reaction apparatus for producing, includes fender bracket 1, feed mechanism 5, reaction mechanism 6, air conditioner 7, hydraulic pressure station 8, coolant tank 9, rabbling mechanism 11, plunger pump 12, feed mechanism 5 one side is equipped with reaction mechanism 6, reaction mechanism 6 inboard is equipped with rabbling mechanism 11, reaction mechanism 6 one side is equipped with coolant tank 9, coolant tank 9 one side is equipped with air conditioner 7, air conditioner 7 one side is equipped with hydraulic pressure station 8, hydraulic pressure station 8 both sides all are equipped with plunger pump 12, reaction mechanism 6, air conditioner 7, hydraulic pressure station 8, coolant tank 9, rabbling mechanism 11, plunger pump 12 all set up in fender bracket 1 inboard;

the reaction mechanism 6 comprises a weighing reaction mechanism 16 and a grinding reaction mechanism 26, wherein one side of the weighing reaction mechanism 16 is provided with the grinding reaction mechanism 26;

raw materials for producing the adhesive are proportioned according to specific gravity and poured into the feeding mechanism 5, the raw materials are sent to the weighing reaction mechanism 16 through the feeding mechanism 5, the raw materials are weighed in real time through the weighing module 63 until reaching the set weight, the raw materials are stirred through the stirring mechanism 11 in the weighing reaction mechanism 16, fully mixed and reacted, the raw materials are sent to the grinding reaction mechanism 26, the mixed materials are ground, the ground materials are stirred again through the stirring mechanism 11 in the grinding reaction mechanism 26, the mixed reaction is carried out, water supply cooling is carried out for the stirring reaction of the grinding reaction mechanism 26 through the cooling water tank 9, the temperature during the reaction is reduced, the low-temperature reaction is carried out, the air conditioner 7 is used for cooling the water in the cooling water tank 9, and after the stirring reaction is completed, the plunger pump 12 pumps out the finished adhesive in the grinding reaction mechanism 26.

The weighing reaction mechanism 16 comprises a first reaction tank 61, a feed inlet 615, a fixed plate 62, a weighing module 63, a first fixing seat 64, a first feed pipe 65, a first water pump 66, a first discharge pipe 67, a first valve 68 and a first emptying pipe 69, wherein the outer side of the first reaction tank 61 is fixedly connected with a plurality of fixed plates 62, the bottom side of the fixed plate 62 is connected with the weighing module 63, the weighing module 63 is connected with the first fixing seat 64, the first fixing seat 64 is fixedly connected with a protection frame 1, the top of the first reaction tank 61 is provided with the feed inlet 615, one side of the top of the first reaction tank 61 is communicated with the first feed pipe 65, the first feed pipe 65 is provided with the first water pump 66, the middle of the bottom of the first reaction tank 61 is communicated with the first discharge pipe 67, one side of the first valve 68 is communicated with the other side of the first valve 68, and the first emptying pipe 69 is communicated with the other side of the first valve 68;

the feed mechanism 5 sends raw materials into the first reaction tank 61 through the feed inlet 615, the first fixed plate 62 further applies pressure to the weighing module 63, the weight of the materials in the first reaction tank 61 is determined through the weighing module 63, the raw materials are prevented from being excessively added or excessively reduced, the stirring effect is ensured, the weighing reaction mechanism 16 is used for stirring at normal temperature, after stirring, the second valve 601 is opened, and the stirred materials are sent into the grinding reaction mechanism 26 through the first discharge pipe 67.

The grinding reaction mechanism 26 comprises a second valve 601, a grinding inlet pipe 602, a grinder 603, a grinding outlet pipe 604, a third valve 605, a first connecting pipe 606, a fourth valve 607, a second connecting pipe 6071, a second water pump 6072, a second emptying pipe 6073, a second reaction kettle 609, a cooling interlayer 6091, a second fixing seat 611, a second emptying pipe 612, a fifth valve 613 and a third emptying pipe 614, wherein one side of the second valve 601 is communicated with the first discharging pipe 67, the other side of the second valve 601 is communicated with the grinding inlet pipe 602, the grinding inlet pipe 602 is communicated with one side of the grinder 603, the grinder 603 is connected with a protection frame 1, the other side of the grinder 603 is communicated with the grinding outlet pipe 604, the grinding outlet pipe 604 is communicated with one side of the third valve 605, the other side of the third valve 605 is communicated with the first connecting pipe 606, the first connecting pipe 606 is respectively communicated with the second reaction kettle 609 and the fourth valve 607, one side of the fourth valve 607 is communicated with one end of the second connecting pipe 6071, the other end of the second water pump 6072 is communicated with the second water pump 6072, one side of the second water pump 6072 is communicated with the second emptying pipe 6073, the second water pump 6073 is communicated with one side of the second connection pipe 6073, the second connection pipe 611 is communicated with the second connection pipe 611 and the second fixing seat is communicated with the second cooling interlayer, the second fixing seat is communicated with the second connecting pipe 613 is communicated with the second connecting pipe 612 and the second valve is communicated with the second fixing seat is communicated with the bottom of the second connecting pipe 609;

the second valve 601 and the third valve 605 are opened, the grinder 603 is started, the materials in the first discharging pipe 67 enter the grinder 603 through the grinding inlet pipe 602, the materials enter the grinder 603 for grinding, the materials are sent into the second reaction kettle 609 through the grinding outlet pipe 604 and the first connecting pipe 606 of the third valve 605 after grinding, the second valve 601 and the third valve 605 are closed, the second reaction kettle 609 is cooled through the cooling interlayer 6091, low temperature is formed in the second reaction kettle 609, the materials are subjected to secondary stirring and reaction through the stirring mechanism 11, and a finished adhesive is formed after the stirring reaction is completed.

The feeding mechanism 5 comprises fixed legs 51, a charging hopper 52, a first discharging box 53, a screw conveyor 54, a second discharging box 55, a discharging hopper 56, a stirring motor 57 and a stirring scraper 58, wherein the outer side of the charging hopper 52 is fixedly connected with the fixed legs 51, one side of the charging hopper 52 is provided with the stirring motor 57, the output end of the stirring motor 57 is connected with the stirring scraper 58, the bottom of the charging hopper 52 is connected with the first discharging box 53, the first discharging box 53 is connected with one end of the screw conveyor 54, the other end of the screw conveyor 54 is provided with the second discharging box 55, the second discharging box 55 is communicated with the discharging hopper 56, and a feeding port 615 is communicated with the discharging hopper 56;

raw materials are placed into the hopper 52, meanwhile, the stirring motor 57 provides power for the stirring scraper 58 to rotate, the stirring scraper 58 continuously stirs materials in the hopper 52, the materials in the hopper 52 are prevented from being unsmooth in discharging, the materials fall into the first discharging box 53, are sent into the second discharging box 55 through the screw conveyor 54, and are sent into the feed inlet 615 through the discharge hopper 56.

The stirring mechanism 11 comprises a stirring motor 111, a gear box 112, a stirring shaft 113 and a stirring frame 114, wherein the stirring motor 111 is connected with the gear box 112, the gear box 112 is connected with the stirring shaft 113, and the stirring frame 114 is arranged at the bottom of the stirring shaft 113;

the stirring motor 111 provides power for the rotation of the stirring shaft 113 through the gear box 112, and the stirring shaft 113 drives the stirring frame 114 to rotate, so that objects in the first reaction tank 61 or the second reaction kettle 609 are stirred and mixed.

The stirring rack 114 includes a cross rod 1141, a vertical rod 1142, and a connecting portion 1143, wherein the cross rod 1141 is connected with the stirring shaft 113, the included angle between the two groups of cross rods 1141 is 90 degrees, both ends of the cross rod 1141 are fixedly connected with the vertical rod 1142 through the connecting portion 1143, the included angle between the two groups of vertical rods 1142 is 60 degrees, the included angle between the vertical rod 1142 and the cross rod 1141 is 60 degrees, and the cross sections of the cross rod 1141, the vertical rod 1142 and the connecting portion 1143 are circular; the stirring range can be increased by better covering and filling the first reaction tank 61 or the second reaction kettle 609, the stirring efficiency is improved, and meanwhile, the cross section is circular, so that the automatic cleaning is convenient.

The air conditioner 7 is communicated with the cooling pipe 71, the cooling pipe 71 is arranged in the cooling water tank 9, the cooling pipe 71 is in a spiral shape, one side of the cooling water tank 9 is communicated with one end of the water inlet pipe 91, the other end of the water inlet pipe 91 is communicated with the cooling interlayer 6091, the bottom side of the cooling water tank 9 is communicated with one end of the water outlet pipe 92, the other end of the water outlet pipe 92 is communicated with one side of the sixth valve 93, the other side of the sixth valve 93 is communicated with the third connecting pipe 94, the third connecting pipe 94 is respectively communicated with the third water pump 95 and the seventh valve 97, the seventh valve 97 is communicated with the water adding pipe 98, the third water pump 95 is communicated with one end of the cold water pipe 96, and the other end of the cold water pipe 96 is communicated with the cooling interlayer 6091;

the water pipe is connected to the water adding pipe 98, the seventh valve 97 is opened, water is pumped into the cooling interlayer 6091 through the third water pump 95 by the water adding pipe 98, the third connecting pipe 94 and the cold water pipe 96, water in the cooling interlayer 6091 enters the cooling water tank 9 through the water inlet pipe 91, when the water in the cooling water tank 9 is added to a proper height, the sixth valve 93 is opened, the seventh valve 97 is closed, the water in the cooling water tank 9 flows back into the third connecting pipe 94 through the water outlet pipe 92 and the sixth valve 93 to form a cooling cycle, and meanwhile, the air conditioner 7 cools the water in the cooling water tank 9 through the cooling pipe 71, so that the temperature in the second reaction kettle 609 is reduced.

The protection frame 1 outside is equipped with safety cover 4, and the fender frame 1 top is equipped with backup pad 2, and fender frame 1 one side is equipped with step 3.

One side of the plunger pump 12 is communicated with the pump-out pipe 122, the other side of the plunger pump 12 is communicated with the pump-out pipe 121, an eighth valve 123 is arranged on the pump-out pipe 121, and the pump-out pipe 121 is communicated with the second discharge pipe 612;

the eighth valve 123 is opened, the plunger pump 12 pumps the adhesive to the pump-out pipe 122 through the second discharge pipe 612, and the eighth valve 123 is closed after the pump-out is completed.

After the production of the adhesive is finished, cleaning residues in the device, and selecting alkali liquor or acid liquor according to the types of the adhesive; the mixed solution of acid liquor, phenolic glue and warm water is pumped into a first reaction tank 61 through a first water pump 66 through a first feed pipe 65, stirred through a stirring mechanism 11, residues in the stirring mechanism 11 and the first reaction tank 61 are cleaned, after stirring and cleaning, the mixed solution is discharged through a first discharge pipe 67, a first valve 68 and a first discharge pipe 69, and then pumped into a second reaction kettle 609 through a second discharge pipe 6073, a second connecting pipe 6071, a fourth valve 607 and a first connecting pipe 606 through a second water pump 6072, stirring and cleaning are performed, and after cleaning, the mixed solution is discharged through a second discharge pipe 612, a fifth valve 613 and a third discharge pipe 614, and the first cleaning is completed.

After the first cleaning is finished, pumping the cleaning solution of warm water and acid liquor into the first reaction tank 61 through the first water pump 66 and the first feeding pipe 65, stirring through the stirring mechanism 11, cleaning residues in the stirring mechanism 11 and the first reaction tank 61, and discharging the mixed solution through the first discharging pipe 67, the first valve 68 and the first emptying pipe 69 after stirring and cleaning; the first feeding pipe 65 and the first emptying pipe 69 can be connected through a pipeline to form a cleaning cycle, so that the cleaning effect is improved, the waste of cleaning liquid is reduced, the pipeline connection is removed after the cleaning is finished, and then the cleaning liquid is emptied;

pumping new cleaning liquid into the second reaction kettle 609 through the second water pump 6072, the second emptying pipe 6073, the second connecting pipe 6071, the fourth valve 607 and the first connecting pipe 606, stirring and cleaning, and discharging the cleaning liquid through the second emptying pipe 612, the fifth valve 613 and the third emptying pipe 614; the second emptying pipe 6073 and the third emptying pipe 614 can be connected through a pipeline to form a cleaning cycle, so that the cleaning effect is improved, the waste of cleaning liquid is reduced, the pipeline connection is removed after the cleaning is finished, the cleaning liquid is emptied, and the secondary cleaning is finished.

An adhesive reaction production device of a full-automatic paving production line, which comprises the following working processes:

the raw materials are placed into the hopper 52, meanwhile, the stirring motor provides power for the rotation of the stirring scraper 58, the stirring scraper continuously stirs the materials in the hopper 52, the materials are prevented from being unsmoothly discharged, the materials in the hopper 52 fall into the first discharging box 53, are sent into the second discharging box 55 through the screw conveyor 54, are sent into the feed inlet 615 through the discharge hopper 56, are sent into the first reaction tank 61 through the feed inlet 615, the first fixing plate 62 further applies pressure to the weighing module 63, the weight of the materials in the first reaction tank 61 is determined through the weighing module 63, the excessive or insufficient addition of the raw materials is avoided, the stirring effect is guaranteed, the materials are stirred at normal temperature through the weighing reaction mechanism 16, after stirring is completed, the second valve 601 is opened, and the stirred materials are sent into the first discharging pipe 67;

the second valve 601 and the third valve 605 are opened, the grinder 603 is started, the materials in the first discharging pipe 67 enter the grinder 603 through the grinding inlet pipe 602, then enter the second reaction kettle 609 through the grinding outlet pipe 604 and the first connecting pipe 606 of the third valve 605 after being ground, the second valve 601 and the third valve 605 are closed, the second reaction kettle 609 is cooled through the cooling interlayer 6091, low temperature is formed in the second reaction kettle 609, the materials are subjected to secondary stirring and reaction through the stirring mechanism 11, and a finished adhesive is formed after the stirring reaction is completed;

opening the eighth valve 123, and then the plunger pump 12 pumps the adhesive to the pump-out pipe 122 through the second discharge pipe 612, and closing the eighth valve 123 after the pump-out is completed;

a water pipe is connected to the water adding pipe 98, a seventh valve 97 is opened, water is pumped into the cooling interlayer 6091 through the water adding pipe 98, a third connecting pipe 94 and a cold water pipe 96 by a third water pump 95, water in the cooling interlayer 6091 enters the cooling water tank 9 through the water inlet pipe 91, when the water in the cooling water tank 9 is added to a proper height, a sixth valve 93 is opened, the seventh valve 97 is closed, the water in the cooling water tank 9 flows back into the third connecting pipe 94 through the water outlet pipe 92 and the sixth valve 93 to form a cooling cycle, and meanwhile, the air conditioner 7 cools the water in the cooling water tank 9 through the cooling pipe 71, so that the temperature in the second reaction kettle 609 is reduced;

after the production of the adhesive is finished, cleaning residues in the device, and selecting alkali liquor or acid liquor according to the types of the adhesive; pumping the mixed solution of acid liquor, phenolic glue and warm water into a first reaction tank 61 through a first water pump 66 via a first feed pipe 65, stirring through a stirring mechanism 11, cleaning residues in the stirring mechanism 11 and the first reaction tank 61, discharging the mixed solution through a first discharge pipe 67, a first valve 68 and a first discharge pipe 69 after stirring and cleaning, pumping the mixed solution into a second reaction tank 609 through a second discharge pipe 6073, a second connecting pipe 6071, a fourth valve 607 and a first connecting pipe 606 through a second water pump 6072, stirring and cleaning, discharging the mixed solution through a second discharge pipe 612, a fifth valve 613 and a third discharge pipe 614 after cleaning, and finishing the first cleaning;

The foregoing is merely illustrative and explanatory of the utility model, as it is well within the scope of the utility model as claimed, as it relates to various modifications, additions and substitutions for those skilled in the art, without departing from the inventive concept and without departing from the scope of the utility model as defined in the accompanying claims.

Claims

1. The adhesive reaction production device for the full-automatic paving production line comprises a protection frame, a feeding mechanism, a reaction mechanism, an air conditioner, a hydraulic station, a cooling water tank, a stirring mechanism and a plunger pump, and is characterized in that the reaction mechanism is arranged on one side of the feeding mechanism, the stirring mechanism is arranged on the inner side of the reaction mechanism, the cooling water tank is arranged on one side of the reaction mechanism, the air conditioner is arranged on one side of the cooling water tank, the hydraulic station is arranged on one side of the air conditioner, the plunger pumps are arranged on two sides of the hydraulic station, and the reaction mechanism, the air conditioner, the hydraulic station, the cooling water tank, the stirring mechanism and the plunger pump are all arranged on the inner side of the protection frame;

the reaction mechanism comprises a weighing reaction mechanism and a grinding reaction mechanism, wherein one side of the weighing reaction mechanism is provided with the grinding reaction mechanism.

2. The adhesive reaction production device of the full-automatic paving production line according to claim 1, wherein the weighing reaction mechanism comprises a first reaction tank, a feed inlet, a fixed plate, a weighing module, a first fixed seat, a first feed pipe, a first water pump, a first discharge pipe, a first valve and a first emptying pipe, wherein the outer side of the first reaction tank is fixedly connected with a plurality of fixed plates, the bottom side of the fixed plate is connected with the weighing module, the weighing module is connected with the first fixed seat, the first fixed seat is fixedly connected with a protection frame, the feed inlet is arranged at the top of the first reaction tank, one side of the top of the first reaction tank is communicated with the first feed pipe, the first water pump is arranged on the first feed pipe, the middle of the bottom of the first reaction tank is communicated with the first discharge pipe, one side of the first discharge pipe is communicated with the first valve, and the other side of the first valve is communicated with the first emptying pipe.

3. The full-automatic paving production line adhesive reaction production device according to claim 2, wherein the grinding reaction mechanism comprises a second valve, a grinding inlet pipe, a grinding machine, a grinding outlet pipe, a third valve, a first connecting pipe, a fourth valve, a second connecting pipe, a second water pump, a second emptying pipe, a second reaction kettle, a cooling interlayer, a second fixed seat, a second emptying pipe, a fifth valve and a third emptying pipe, wherein one side of the second valve is communicated with the first discharging pipe, the other side of the second valve is communicated with the grinding inlet pipe, the grinding inlet pipe is communicated with one side of the grinding machine, the grinding machine is connected with a protection frame, the other side of the grinding machine is communicated with the grinding outlet pipe, the grinding outlet pipe is communicated with one side of the third valve, the other side of the third valve is communicated with the first connecting pipe, the first connecting pipe is communicated with the second reaction kettle and the fourth valve, one side of the fourth valve is communicated with one end of the second connecting pipe, the other end of the second connecting pipe is communicated with the second water pump, one side of the second water pump is communicated with the second emptying pipe, the second reaction kettle is fixedly connected with a plurality of second fixed seats, the second fixed seat is connected with the protection frame, the second reaction kettle is connected with the second reaction kettle is provided with the cooling interlayer, the second reaction kettle is communicated with the fifth valve, and the fifth valve is communicated with the fifth exhaust pipe.

4. The adhesive reaction production device for the full-automatic paving production line, according to claim 3, is characterized in that the feeding mechanism comprises fixing legs, a feeding hopper, a first discharging box, a screw conveyer, a second discharging box, a discharging hopper, a stirring motor and a stirring scraper, the outer side of the feeding hopper is fixedly connected with the fixing legs, the stirring motor is arranged on one side of the feeding hopper, the output end of the stirring motor is connected with the stirring scraper, the bottom of the feeding hopper is connected with the first discharging box, the first discharging box is connected with one end of the screw conveyer, the other end of the screw conveyer is provided with the second discharging box, the second discharging box is communicated with the discharging hopper, and the feeding inlet is communicated with the discharging hopper.

5. The adhesive reaction production device of the full-automatic paving production line according to any one of claims 1-3, wherein the stirring mechanism comprises a stirring motor, a gear box, a stirring shaft and a stirring frame, the stirring motor is connected with the gear box, the gear box is connected with the stirring shaft, and the stirring frame is arranged at the bottom of the stirring shaft.

6. The adhesive reaction production device for the full-automatic paving production line according to claim 5, wherein the stirring frame comprises a cross rod, a vertical rod and a connecting part, the cross rod is connected with the stirring shaft, the included angle of the two groups of cross rods is 90 degrees, the two ends of the cross rod are fixedly connected with the vertical rod through the connecting part, the included angle of the two groups of vertical rods is 60 degrees, the included angle between the vertical rod and the cross rod is 60 degrees, and the cross sections of the cross rod, the vertical rod and the connecting part are round.

7. The device for producing the adhesive reaction on the full-automatic paving production line according to claim 3, wherein one side of the air conditioner is communicated with the cooling pipe, the cooling pipe is arranged in the cooling water tank, the cooling pipe is in a spiral shape, one side of the cooling water tank is communicated with one end of the water inlet pipe, the other end of the water inlet pipe is communicated with the cooling interlayer, the bottom side of the cooling water tank is communicated with one end of the water outlet pipe, the other end of the water outlet pipe is communicated with one side of the sixth valve, the other side of the sixth valve is communicated with the third connecting pipe, the third connecting pipe is respectively communicated with the third water pump and the seventh valve, the seventh valve is communicated with the water adding pipe, the third water pump is communicated with one end of the cooling water pipe, and the other end of the cooling water pipe is communicated with the cooling interlayer.

8. The adhesive reaction production device of the full-automatic paving production line according to claim 1, wherein a protective cover is arranged on the outer side of the protective frame, a supporting plate is arranged on the top of the protective frame, and a step ladder is arranged on one side of the protective frame.

9. The adhesive reaction production device of the full-automatic paving production line according to claim 3, wherein one side of the plunger pump is communicated with the pump outlet pipe, the other side of the plunger pump is communicated with the pump outlet pipe, the pump outlet pipe is provided with an eighth valve, and the pump outlet pipe is communicated with the second discharge pipe.