CN219985526U - Photovoltaic module processingequipment with cleaning function - Google Patents

Abstract

The utility model discloses a photovoltaic module processing device with a cleaning function, in particular to the technical field of photovoltaic module processing, which comprises a frame, wherein a plurality of conveying rollers are rotatably arranged on the inner wall of the frame, a driving motor connected with the conveying rollers is arranged on the outer wall of the frame, and rubber sleeves are sleeved on the outer wall of the conveying rollers; through coupling assembling, make its convenient and fast's dismantlement and installation filter screen to wash or change the filter screen.

Description

Photovoltaic module processingequipment with cleaning function

Technical Field

The utility model relates to the technical field of photovoltaic module processing, in particular to a photovoltaic module processing device with a cleaning function.

Background

Photovoltaic modules generally refer to solar cell modules; because the output voltage of the single-chip solar cell is lower, and the unpackaged cells are easy to fall off due to the influence of the environment, a certain number of single-chip cells are sealed into a solar cell module in a serial-parallel connection mode, so that the corrosion of the cell electrodes and interconnection lines is avoided, in addition, the battery is prevented from being cracked by packaging, the outdoor installation is convenient, and the service life and the reliability of the solar cell module are determined by the quality of packaging.

The utility model discloses a publication number is CN 216297277U's patent discloses a photovoltaic module's processing equipment, relates to photovoltaic module processing field, including the conveyer, the below of conveyer is provided with the collecting box, and the below of collecting box is provided with fixture, fixture's inside is provided with first grip block, and one side of first grip block is provided with the second grip block, the top of first grip block and second grip block all is provided with the cylinder, and the top of cylinder is provided with the motor, the output of motor is connected with the connecting plate. According to the utility model, cleaning staff can clean the photovoltaic panel at two sides of the conveyor, after one surface is cleaned, the clamping mechanism drives the two groups of clamping blocks to relatively move, the photovoltaic panel is clamped at two sides of the photovoltaic panel, then the position of the photovoltaic panel is raised by starting the air cylinder, and the motor is started to enable the photovoltaic panel to rotate and turn over, so that the bottom of the photovoltaic panel is exposed and is continuously cleaned by cleaning staff, manual turn-over is avoided, and the operation difficulty is reduced.

The existing photovoltaic panel needs to be cleaned after installation, and the photovoltaic panel is turned over by the clamping mechanism so as to clean two sides, but the mode needs to leave a larger turning-over space, so that the photovoltaic panel occupies a larger space, and meanwhile, a plurality of power sources are needed for driving, so that the production cost is increased.

Disclosure of Invention

The utility model aims to provide a photovoltaic module processing device with a cleaning function, so as to solve the problems in the background art.

In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides a photovoltaic module processingequipment with cleaning function, includes the frame, frame inner wall rotates installs a plurality of conveying roller, the frame outer wall is equipped with the driving motor who is connected with the conveying roller, conveying roller outer wall cover is equipped with the rubber sleeve, frame inner wall all rotates to inlay and establishes and install a plurality of leading wheels, conveying roller top is equipped with photovoltaic board body between the leading wheels of both sides, the frame upper and lower side is equipped with wiper mechanism, wiper mechanism includes the mount, and the mount symmetry sets up in the frame top, rotate between the mount and install pivot one, pivot one end is connected with the motor in the mount outside, the motor outer wall cover is equipped with sprocket one, sprocket one is connected with sprocket two through the chain, frame inner wall rotates in conveying roller below and installs pivot two, pivot two one end and sprocket two fixed connection, the frame bottom corresponds the pivot two positions and is equipped with the water tank, be equipped with the filter screen in the water tank, and the filter screen is connected with the water tank through coupling assembling.

Further, the cleaning mechanism also comprises a first sliding block, the first sliding block is symmetrically sleeved on the outer wall of the rotating shaft, the first sliding block is positioned between the fixing frames, the bottom of the first sliding block is connected with a first brush holder, the second sliding block is symmetrically sleeved on the outer wall of the rotating shaft in the frame, the upper end of the second sliding block is connected with a second brush holder, a plurality of bristles and spray heads are arranged on the opposite inner walls of the second sliding block and the second brush holder, the bristles are positioned between the positions of the spray heads, the first sliding block and the second sliding block are respectively in threaded connection with the first rotating shaft and the second rotating shaft through a first screw rod nut, a rotating rod is rotatably arranged below the filter screen on the inner wall of the water tank, a synchronous wheel is sleeved on the outer wall of one end of the rotating rod outside the water tank and the outer wall of the second end of the rotating shaft outside the frame, the two synchronous wheels are connected through a synchronous belt, two water squeezing cylinders are arranged at the bottom in the water tank, one side in the water squeezing cylinders is provided with pistons, one end of the search piston is connected with a push rod, one end of the push rod is hinged with a connecting rod outside a water squeezing cylinder, one end of the connecting rod is hinged with a third sliding block, the third sliding block is sleeved on the outer side of the rotary rod, the third sliding block is connected with the rotary rod through a second screw rod nut in a threaded manner, water inlets are formed in the upper wall of the water squeezing cylinder, which is close to one end of the push rod, one end of the water squeezing cylinder, which is far away from the push rod, is connected with a hose with a one-way valve, two ends of the hose are respectively connected with a first brush frame and a second brush frame, the brush frame and the second brush frame can be synchronously driven to reciprocate left and right through a cleaning mechanism, so that the two sides of the photovoltaic panel body are brushed, meanwhile, the water in the water pushing piston is driven to be conveyed into the first brush frame and the second brush frame through the hose, the surface of the photovoltaic panel body is washed through spray nozzles, and the cleaning effect is improved through the cooperation of brush hairs, meanwhile, the photovoltaic panel body can be cleaned without turning over, the occupied space is small, meanwhile, the power is low, and the production cost is reduced.

Further, coupling assembling includes the fixed block, and the fixed block symmetry sets up in the top of the positive filter screen of water tank, the fixed block top is equipped with the inserted bar, the inserted bar upper end is connected with the baffle, inserted bar outer wall cover is equipped with the spring, and the spring is located between baffle and the fixed block, the positive symmetry of filter screen is equipped with the stopper, and the stopper top offered the jack with inserted bar looks adaptation, through the coupling assembling that is equipped with, makes it convenient for the swift dismantlement and the installation of filter screen to wash or change the filter screen.

Further, the first rotating shaft and the second rotating shaft are symmetrically provided with a plurality of reciprocating threads matched with the first screw rod nut, the second rotating shaft is positioned below the position between the adjacent conveying rollers, the second brush frame is positioned between the adjacent conveying rollers, and the first brush frame and the second brush frame are of hollow structures, so that the first brush frame and the second brush frame are positioned between the adjacent conveying rollers, space utilization is improved, the structure is compact, and meanwhile, the hollow structures of the first brush frame and the second brush frame are used for transmitting water.

Further, the bull stick outer wall is equipped with a plurality of and the reciprocal screw thread of two-phase adaptation of screw-nut, the water squeezing tube all is located slider three same one side, a plurality of through-holes have been seted up to water squeezing tube near push rod one end wall, be equipped with the sealing washer between piston outer wall and the water squeezing tube inner wall for easier pulling when the piston resets through the through-hole, the leakproofness between piston and the water squeezing tube has been improved in the use of sealing washer.

Further, the baffle top is equipped with the handle, the both ends of spring respectively with fixed block and baffle fixed connection, through handle pulling baffle, the use of spring is in order to act on the inserted bar for the fixed to the filter screen is realized to the stopper of inserted bar cooperation.

Compared with the prior art, the utility model has the following beneficial effects:

1. according to the utility model, the brush frame I and the brush frame II can be synchronously driven to do left-right reciprocating motion through the cleaning mechanism, so that the brush hair is driven to clean the upper wall surface and the lower wall surface of the photovoltaic panel body, and meanwhile, the push-pull piston of the push rod can be driven to continuously move in the squeezing water cylinder, so that water in the squeezing water cylinder is squeezed to be conveyed into the brush frame I and the brush frame II in a matching manner with a hose, and the surface of the photovoltaic panel body is cleaned through the spraying of the spray head, so that the cleaning effect is improved;

2. the filter screen is conveniently and quickly detached and installed by the connecting component, so that the filter screen can be conveniently cleaned or replaced.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a partial front view schematic diagram of the utility model between the tank and the screen;

FIG. 3 is an enlarged schematic view of the structure of FIG. 1A according to the present utility model;

FIG. 4 is a schematic top view of a portion of the brush holder of the present utility model between a second brush holder and an adjacent conveyor roller;

in the figure: 1. a frame; 2. a conveying roller; 3. a photovoltaic panel body; 4. a guide wheel; 5. a fixing frame; 6. a first rotating shaft; 7. a motor; 8. a sprocket I; 9. a chain; 10. a second chain wheel; 11. a second rotating shaft; 12. a first sliding block; 13. a brush holder I; 14. a second slide block; 15. a second brush holder; 16. a water tank; 17. a rotating rod; 18. a synchronizing wheel; 19. a synchronous belt; 20. a filter screen; 21. a wringing cylinder; 22. a piston; 23. a push rod; 24. a connecting rod; 25. a third slide block; 26. a hose; 27. a fixed block; 28. a rod; 29. a baffle; 30. a spring; 31. and a limiting block.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The utility model provides a photovoltaic module processingequipment with cleaning function, which comprises a frame 1, frame 1 inner wall rotates and installs a plurality of conveying roller 2, the frame 1 outer wall is equipped with the driving motor who is connected with conveying roller 2, conveying roller 2 outer wall cover is equipped with the rubber sleeve, the use of rubber sleeve, so that improve the frictional force between conveying roller 2 and the photovoltaic board body 3, thereby carry the photovoltaic board body 3 better, frame 1 inner wall all rotates and inlays and establishes and install a plurality of leading wheels 4, conveying roller 2 top is equipped with photovoltaic board body 3 between both sides leading wheel 4, in this example, the use of leading wheel 4 can be spacing and the direction to photovoltaic board body 3, frame 1 top below is equipped with wiper mechanism, wiper mechanism includes mount 5, and mount 5 symmetry sets up in frame 1 top, install pivot one 6 between the mount 5, pivot one end is connected with motor 7 in the mount 5 outside, motor 7 outer wall cover is equipped with sprocket one 8, sprocket one 8 is connected with sprocket two 10 through chain 9, frame 1 inner wall rotates in conveying roller 2 below and installs two 11, two sprocket 11 and two sprocket 11 are equipped with two, the filter screen 16 are equipped with two filter screen 16, the filter screen 16 is connected to the filter screen 16 is carried out to the filter screen, the filter screen is equipped with to the filter screen 20 in the end, the filter screen is connected to the filter screen 20 in the example, the filter screen is realized to the filter screen is connected to the filter screen 20, the filter screen is equipped with the filter screen is connected to the filter screen 20.

In the example, the cleaning mechanism further comprises a first sliding block 12, the first sliding block 12 is symmetrically sleeved on the outer wall of the first rotating shaft 6, the first sliding block 12 is positioned between the fixing frames 5, the bottom of the first sliding block 12 is connected with a first brush holder 13, the outer wall of the second rotating shaft 11 is symmetrically sleeved with a second sliding block 14 in the frame 1, the upper end of the second sliding block 14 is connected with a second brush holder 15, a plurality of bristles and spray heads are arranged on the opposite inner walls of the second sliding block 14 and the second brush holder 15, and between the bristles of the spray heads, the first sliding block 12 and the second sliding block 14 are respectively in threaded connection with the first rotating shaft 6 and the second rotating shaft 11 through a first screw rod nut, a rotating rod 17 is rotatably arranged below the filter screen 20 on the inner wall of the water tank 16, a synchronous wheel 18 is sleeved on the outer wall of one end of the rotating rod 17 outside the water tank 16 and the outer wall of the outer end of the second rotating shaft 11 outside the frame 1, the two synchronous wheels 18 are connected through a synchronous belt 19, two water squeezing drums 21 are arranged in the inner bottom of the water tank 16, a piston 22 is arranged on one side inside the water squeezing drums 21, one end of the search piston 22 is connected with a push rod 23, one end of the push rod 23 is hinged with a connecting rod 24 outside the water squeezing cylinder 21, one end of the connecting rod 24 is hinged with a sliding block III 25, the sliding block III 25 is sleeved on the outer side of the rotating rod 17, the sliding block III 25 is in threaded connection with the rotating rod 17 through a screw nut II, water inlets are formed in the upper wall of the water squeezing cylinder 21, which is close to one end of the push rod 23, one end of the water squeezing cylinder 21, which is far away from the push rod 23, is connected with a hose 26 with a one-way valve, one ends of the two hoses 26 are respectively connected with the brush holder I13 and the brush holder II 15, through a cleaning mechanism, the two hoses 26 can synchronously drive the brush holder I13 and the brush holder II 15 to do left-right reciprocating motion, so that the two sides of the photovoltaic panel body 3 are brushed, meanwhile, the piston 22 is driven to push water in the water squeezing cylinder 21 to be conveyed into the brush holder I13 and the brush holder II 15 through the hose 26 through the spray heads, so that the surface of the photovoltaic panel body 3 is flushed through spray heads, the cooperation brush hair improves the cleaning performance, makes it not need to turn over to photovoltaic board body 3 simultaneously and can wash both sides face, occupation space is little, and power is few simultaneously, has reduced manufacturing cost. In this example, the brush holder one 13 and the brush holder two 15 and the rotating shaft one 6 and the rotating shaft two 11 can be provided with a plurality of groups according to the requirement, the rotating shaft one 6 and the rotating shaft two 11 which are provided with a plurality of groups of discs in parallel, and the rotating shaft one 6 and the rotating shaft two 11 can be driven by the same chain bar through the chain wheel, so that the brush holders one 13 and the brush holder two 15 can drive the brush hair to clean the photovoltaic panel body 3, in this example, the connecting component comprises a fixed block 27, the fixed block 27 is symmetrically arranged above the filter screen 20 on the front surface of the water tank 16, the inserted rod 28 is arranged above the fixed block 27, the upper end of the inserted rod 28 is connected with a baffle 29, the outer wall of the inserted rod 28 is sleeved with a spring 30, the spring 30 is positioned between the baffle 29 and the fixed block 27, the front surface of the filter screen 20 is symmetrically provided with a limiting block 31, and the top of the limiting block 31 is provided with a jack matched with the inserted rod 28, and the connecting component is provided, so that the filter screen 20 can be conveniently disassembled and installed quickly, so that the filter screen 20 can be cleaned or replaced. In the example, the outer walls of the first rotating shaft 6 and the second rotating shaft 11 are symmetrically provided with a plurality of reciprocating threads matched with the first screw nut, the second rotating shaft 11 is positioned below the position between the adjacent conveying rollers 2, the second brush frame 15 is positioned between the adjacent conveying rollers 2, the first brush frame 13 and the second brush frame 15 are of hollow structures, so that the second brush frame 15 is positioned between the adjacent conveying rollers 2, space utilization is improved, the structure is compact, and meanwhile, the hollow structures of the first brush frame 13 and the second brush frame 15 are used for transmitting water. In this example, the bull stick 17 outer wall is equipped with a plurality of and the reciprocal screw thread of two-phase adaptation of screw-nut, and the water squeezing tube 21 all is located slider three 25 same one side, and a plurality of through-holes have been seted up to water squeezing tube 21 near push rod 23 one end wall, are equipped with the sealing washer between piston 22 outer wall and the water squeezing tube 21 inner wall for through the through-hole, easier pulling when piston 22 resets, the leakproofness between piston 22 and the water squeezing tube 21 has been improved in the use of sealing washer. In this example, a handle is provided at the top of the baffle 29, two ends of the spring 30 are fixedly connected with the fixed block 27 and the baffle 29 respectively, so that the baffle 29 is pulled by the handle, and the spring 30 is used to act on the insert rod 28, so that the insert rod 28 cooperates with the limiting block 31 to fix the filter screen 20.

The working principle of the utility model is as follows: when in use, the driving motor drives the plurality of conveying rollers 2 to rotate so as to convey the photovoltaic panel body 3, the guide wheels 4 are matched to limit and guide the photovoltaic panel body 3 to assist in conveying, the motor 7 is started to drive the first rotating shaft 6 connected with the driving motor to rotate, so that the first rotating shaft 6 drives the first sliding block 12 to reciprocate left and right, the first brush frame 13 is driven to synchronously move, the first rotating shaft 6 drives the first chain wheel 8 to rotate, the second chain wheel 10 is driven by the chain 9 to drive the second chain wheel 11 to rotate, the second rotating shaft 11 drives the second sliding block 14 to reciprocate left and right, the second brush frame 15 synchronously moves, the first brush frame 13 and the second brush frame 15 drive bristles on the first brush frame to clean the upper wall surface and the lower wall surface of the photovoltaic panel body 3, simultaneously, the rotation of the second rotating shaft 11 drives the synchronous wheel 18 on the second rotating shaft to synchronously rotate, and then drives the other synchronous wheel 18 to rotate through the synchronous belt 19, so that the rotating rod 17 is driven to synchronously rotate, the third sliding block 25 is driven by the rotating rod 17 to synchronously move leftwards or rightwards, the third sliding block 25 is driven to push or pull the connecting rod 24, the connecting rod 24 drives the push rod 23 connected with the connecting rod, and then the push rod 23 pushes the piston 22 to reciprocate in the water squeezing cylinder 21, so that water in the water squeezing cylinder 21 is respectively conveyed into the first brush frame 13 and the second brush frame 15 through the spray heads on the first brush frame 13 and the second brush frame 15, the upper wall surface and the lower wall surface of the photovoltaic panel body 3 are washed, and cleaning effect of brush hair is matched, so that setting of a power source is reduced, and production cost is reduced; when the filter screen 20 needs to be disassembled, the handle can be pulled upwards to drive the baffle 29, and then the baffle 29 pulls the inserted link 28 to move upwards, meanwhile, the baffle 29 can be matched with the fixing block 27 to stretch the spring 30 until the lower end of the inserted link 28 moves out of the jack and moves to the upper part of the filter screen 20, the filter screen 20 can be pulled out to be disassembled, so that the filter screen 20 can be cleaned or replaced, the steps when the filter screen 20 is disassembled can be repeated when the filter screen 20 is installed, the lower end of the inserted link 28 moves to the position above the notch of the water tank 16 where the filter screen 20 is installed, after the filter screen 20 is inserted, the pull force on the handle can be released, and therefore the baffle 29 is reset under the action of the elastic force of the spring 30, and then the inserted link 28 is reset, and the lower end of the inserted link 28 passes through the jack to realize limiting fixation of the filter screen 20, so that the filter screen 20 is disassembled or installed conveniently and rapidly, and the practicability is stronger.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (6)

1. The utility model provides a photovoltaic module processingequipment with cleaning function, includes frame (1), frame (1) inner wall rotates installs a plurality of conveying roller (2), frame (1) outer wall is equipped with the driving motor who is connected with conveying roller (2), conveying roller (2) outer wall cover is equipped with rubber sleeve, its characterized in that:

the utility model provides a photovoltaic power generation device, including frame (1) inner wall all rotates to inlay and establishes and installs a plurality of leading wheels (4), carry roller (2) top is equipped with photovoltaic board body (3) between both sides leading wheel (4), frame (1) upper and lower side is equipped with wiper mechanism, wiper mechanism includes mount (5), and mount (5) symmetry sets up in frame (1) top, rotate between mount (5) and install pivot one (6), pivot one (6) one end is connected with motor (7) in the mount (5) outside, motor (7) outer wall cover is equipped with sprocket one (8), sprocket one (8) are connected with sprocket two (10) through chain (9), frame (1) inner wall is installed pivot two (11) in carry roller (2) below rotation, pivot two (11) one end and sprocket two (10) fixed connection, frame (1) bottom corresponds pivot two (11) positions and is equipped with water tank (16), be equipped with filter screen (20) in water tank (16), and filter screen (20) are connected with water tank (16) through coupling assembling.

2. The photovoltaic module processing apparatus with a cleaning function according to claim 1, wherein: the cleaning mechanism further comprises a first sliding block (12), the first sliding block (12) is symmetrically sleeved on the outer wall of the first rotating shaft (6), the first sliding block (12) is positioned between the fixed frames (5), the bottom of the first sliding block (12) is connected with a first brush holder (13), the outer wall of the second rotating shaft (11) is symmetrically sleeved with a second sliding block (14) in the frame (1), the upper end of the second sliding block (14) is connected with a second brush holder (15), a plurality of bristles and spray heads are arranged on the opposite inner walls of the second sliding block (14) and the second brush holder (15), the position of the bristles are arranged between the bristles of the spray heads, the first sliding block (12) and the second sliding block (14) are respectively connected with the first rotating shaft (6) and the second rotating shaft (11) through screw nuts in a threaded mode, a rotating rod (17) is installed below the filter screen (20) on the inner wall of the first water tank (16), a synchronizing wheel (18) is sleeved on the outer wall of one end of the second rotating shaft (11) outside the frame (1), two synchronizing wheels (18) are connected with the other synchronizing wheels (19) through synchronizing belts (19), two pistons (21) are arranged on the inner bottoms (21) of the two pistons (22) in the inner piston cylinders (21), the utility model discloses a brush holder, including push rod (23), push rod (21), connecting rod (24), slider (25) cover, push rod (17) and water inlet have all been seted up to push rod (23) one end upper wall, push rod (23) one end is kept away from to push rod (21) all is connected with hose (26) that have the check valve, two hose (26) one end is connected with brush holder one (13) and brush holder two (15) respectively to slider (25) cover outside, slider three (25) pass through screw-nut two and bull stick (17) threaded connection, push rod (23) one end upper wall is close to push rod (21).

3. The photovoltaic module processing apparatus with a cleaning function according to claim 2, wherein: the connecting assembly comprises a fixed block (27), the fixed block (27) is symmetrically arranged above a front filter screen (20) of the water tank (16), a plug rod (28) is arranged above the fixed block (27), a baffle plate (29) is connected to the upper end of the plug rod (28), a spring (30) is sleeved on the outer wall of the plug rod (28), the spring (30) is located between the baffle plate (29) and the fixed block (27), a limiting block (31) is symmetrically arranged on the front of the filter screen (20), and a jack matched with the plug rod (28) is formed in the top of the limiting block (31).

4. The photovoltaic module processing apparatus with a cleaning function according to claim 2, wherein: the outer walls of the first rotating shaft (6) and the second rotating shaft (11) are symmetrically provided with a plurality of reciprocating threads matched with the first screw rod nut, the second rotating shaft (11) is positioned below the position between the adjacent conveying rollers (2), the second brush frame (15) is positioned between the adjacent conveying rollers (2), and the first brush frame (13) and the second brush frame (15) are of hollow structures.

5. The photovoltaic module processing apparatus with a cleaning function according to claim 2, wherein: the outer wall of the rotating rod (17) is provided with a plurality of reciprocating threads which are matched with the two phases of the screw rod nut, the water squeezing cylinders (21) are all positioned on the same side of the sliding block III (25), a plurality of through holes are formed in the position, close to one end wall of the push rod (23), of the water squeezing cylinders (21), and a sealing ring is arranged between the outer wall of the piston (22) and the inner wall of the water squeezing cylinders (21).

6. A photovoltaic module processing apparatus with cleaning function according to claim 3, characterized in that: the top of the baffle plate (29) is provided with a handle, and two ends of the spring (30) are fixedly connected with the fixed block (27) and the baffle plate (29) respectively.