CN211757202U - A kind of environmental protection cleaning equipment for wheel hub bearing - Google Patents
A kind of environmental protection cleaning equipment for wheel hub bearing Download PDFInfo
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- CN211757202U CN211757202U CN202020318607.5U CN202020318607U CN211757202U CN 211757202 U CN211757202 U CN 211757202U CN 202020318607 U CN202020318607 U CN 202020318607U CN 211757202 U CN211757202 U CN 211757202U
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Abstract
Description
技术领域technical field
本实用新型涉及清洗设备技术领域,具体为一种轮毂轴承用环保清洗设备。The utility model relates to the technical field of cleaning equipment, in particular to an environmental protection cleaning equipment for wheel hub bearings.
背景技术Background technique
轴承是当代机械设备中一种重要零部件,它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度,轮毂轴承成品的清洁度是一个非常重要的指标,为了确保轮毂轴承成品的清洁度,需要轮毂轴承进行清洗架。Bearing is an important part of contemporary mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. The cleanliness of the finished wheel bearing is a very important indicator. In order to ensure the cleanliness of the finished wheel bearing, a cleaning frame for the wheel bearing is required.
现今市场上的此类清洗设备种类繁多,基本可以满足人们的使用需求,但是依然存在一定的问题,具体问题有以下几点:There are many kinds of such cleaning equipment on the market today, which can basically meet the needs of people, but there are still certain problems. The specific problems are as follows:
(1)现有的此类清洗设备在使用时一般不便于对轮毂轴承快速的夹紧固定,从而严重的影响了清洗设备使用时的便利程度;(1) It is generally inconvenient for the existing cleaning equipment to quickly clamp and fix the hub bearing during use, which seriously affects the convenience of the cleaning equipment;
(2)现有的此类清洗设备在使用时一般不便于清洗设备的水源循环流动,从而大大的增加了洗设备使用时能源的消耗;(2) The current type of cleaning equipment is generally inconvenient for the circulation of the water source of the cleaning equipment when in use, thereby greatly increasing the energy consumption when the cleaning equipment is used;
(3)现有的此类清洗设备在使用时一般不便于对轮毂轴承多方位的刮擦清洗,从而给人们的使用带来了很大的困扰。(3) The existing cleaning equipment is generally inconvenient to scrape and clean the wheel hub bearing in multiple directions during use, which brings great trouble to people's use.
实用新型内容Utility model content
本实用新型的目的在于提供一种轮毂轴承用环保清洗设备,以解决上述背景技术中提出清洗设备不便于对轮毂轴承快速的夹紧固定,清洗设备的水源循环流动,不便于对轮毂轴承多方位的刮擦清洗的问题。The purpose of this utility model is to provide a kind of environmental protection cleaning equipment for wheel hub bearings, in order to solve the problem that the cleaning equipment is not convenient for fast clamping and fixing of the wheel hub bearings, the water source of the cleaning equipment circulates, and it is not convenient for the wheel hub bearings to be multi-directional. The problem of scratching and cleaning.
为实现上述目的,本实用新型提供如下技术方案:一种轮毂轴承用环保清洗设备,包括装置本体、集水槽、气缸、行走架和控制面板,所述装置本体底端的中心位置处设有集水槽,且集水槽的外壁与装置本体固定连接,并且集水槽一侧的装置本体内部固定有两组气缸,所述气缸上方的装置本体内部设有行走架,且行走架的底端与气缸的顶端固定连接,并且行走架的底端设有两组装夹机构,所述装夹机构上方的装置本体内部设有两组驱动盘,且驱动盘的外壁设有等间距的长毛刷,并且长毛刷的底端与驱动盘固定连接,所述行走架一侧的装置本体外壁上安装有控制面板,且控制面板内部单片机的输出端与气缸的输入端电性连接。In order to achieve the above purpose, the present utility model provides the following technical solutions: a kind of environmental protection cleaning equipment for wheel hub bearings, including a device body, a water collecting tank, a cylinder, a walking frame and a control panel, and a water collecting tank is provided at the center of the bottom end of the device body. , and the outer wall of the water collecting tank is fixedly connected with the device body, and two sets of cylinders are fixed inside the device body on one side of the water collecting tank, and the device body above the cylinders is provided with a walking frame, and the bottom end of the walking frame and the top of the cylinder are Fixed connection, and the bottom end of the walking frame is provided with two assembling clamping mechanisms, two sets of driving disks are arranged inside the device body above the clamping mechanism, and the outer walls of the driving disks are provided with long-hair brushes at equal intervals, and long-haired The bottom end of the brush is fixedly connected with the drive plate, a control panel is installed on the outer wall of the device body on one side of the walking frame, and the output end of the single chip inside the control panel is electrically connected with the input end of the cylinder.
优选的,所述集水槽一侧的装置本体外壁上设有净化箱,且净化箱的外壁与装置本体固定连接,并且净化箱内部的中心位置处安装有过滤网,实现=对水源的过滤。Preferably, a purification box is provided on the outer wall of the device body on one side of the water collecting tank, and the outer wall of the purification box is fixedly connected to the device body, and a filter screen is installed at the center of the interior of the purification box to filter the water source.
优选的,所述过滤网上方的装置本体顶部设有等间距的喷嘴,且喷嘴的一端设有进水管,并且进水管的一端延伸至净化箱的内部,实现对轴承的喷洒。Preferably, the top of the device body above the filter screen is provided with nozzles at equal intervals, and one end of the nozzle is provided with a water inlet pipe, and one end of the water inlet pipe extends into the interior of the purification box to spray the bearing.
优选的,所述集水槽一侧的装置本体外壁上安装有循环泵,且循环泵的两端皆设有回流管,并且回流管的一端延伸至净化箱的内部,回流管的另一端延伸至集水槽的内部,实现了清洗设备的水源循环流动节约水源。Preferably, a circulating pump is installed on the outer wall of the device body on one side of the water collecting tank, and both ends of the circulating pump are provided with return pipes, and one end of the return pipe extends to the interior of the purification box, and the other end of the return pipe extends to the The inside of the water collecting tank realizes the circulating flow of the water source of the cleaning equipment to save the water source.
优选的,所述驱动盘一侧的装置本体内部安装有驱动电机,且驱动电机的一端与装置本体内壁固定连接,并且驱动电机的输出端通过联轴器安装有转轴,转轴的一端与驱动盘固定连接,实现对轴承的刮擦驱动。Preferably, a drive motor is installed inside the device body on one side of the drive plate, and one end of the drive motor is fixedly connected to the inner wall of the device body, and the output end of the drive motor is installed with a rotating shaft through a coupling, and one end of the rotating shaft is connected to the drive plate. Fixed connection to realize the scraping drive to the bearing.
优选的,所述装夹机构的内部依次设置有伸缩杆、弧形槽、装夹板以及支撑弹簧,所述行走架的两侧设有两组装夹板,且装夹板的表面固定有等间距的弧形槽,并且弧形槽一侧的装夹板底端固定有两组支撑弹簧,所述支撑弹簧的底端与行走架固定连接,且支撑弹簧一侧的装夹板底端设有伸缩杆,并且伸缩杆的底端与行走架固定连接,方便工作人员对轮毂轴承固定。Preferably, a telescopic rod, an arc-shaped groove, a clamping plate and a support spring are arranged in the interior of the clamping mechanism in sequence, two assembling clamping plates are arranged on both sides of the walking frame, and the surfaces of the clamping plates are fixed with arcs of equal spacing. The bottom end of the clamping plate on one side of the arc-shaped groove is fixed with two sets of support springs, the bottom ends of the supporting springs are fixedly connected with the walking frame, and the bottom end of the clamping plate on one side of the supporting spring is provided with a telescopic rod, and The bottom end of the telescopic rod is fixedly connected with the walking frame, which is convenient for the staff to fix the wheel hub bearing.
与现有技术相比,本实用新型的有益效果是:该清洗设备不仅实现了清洗设备对轮毂轴承多方位的刮擦清洗,方便了工作人员对轮毂轴承固定,而且降低了清洗成本,节约了水源;Compared with the prior art, the beneficial effects of the present utility model are: the cleaning device not only realizes the multi-directional scraping and cleaning of the wheel hub bearing by the cleaning device, and facilitates the staff to fix the wheel hub bearing, but also reduces the cleaning cost and saves money. water source;
(1)通过设置有伸缩杆、弧形槽、装夹板以及支撑弹簧,通过工作人员将轮毂轴承托起由插进装夹板的内部,由轮毂轴承的内径大小使多组支撑弹簧依次压缩,伸缩杆辅助支撑弹簧压缩,轮毂轴承由弧形槽卡进装夹板的内部实现固定,由于设有两组装夹机构实现两组轮毂轴承同步固定清洗的功能,实现了清洗设备对轮毂轴承快速的夹紧固定,方便了工作人员对轮毂轴承固定,提高了清洗设备装夹的效率;(1) By being provided with a telescopic rod, an arc groove, a clamping plate and a supporting spring, the staff lifts the hub bearing and inserts it into the interior of the clamping plate, and the inner diameter of the hub bearing makes multiple groups of supporting springs compress in turn, expand and contract. The rod assists the support of the spring to compress, and the wheel hub bearing is clamped into the interior of the clamping plate by the arc groove to achieve fixation. Due to the two-assembly clamping mechanism, the two sets of wheel hub bearings can be fixed and cleaned synchronously, and the wheel hub bearing can be quickly clamped by the cleaning equipment. Fixed, it is convenient for the staff to fix the wheel hub bearing and improves the clamping efficiency of the cleaning equipment;
(2)通过将集水槽的内部注入水,操作使行走架进入集水槽的内部对轮毂轴承进行清洗,操作控制面板打开循环泵,由进水管将水源送入喷嘴的内部对轮毂轴承进行喷洒清洗,之后再循环泵的带动下将集水槽内部的水由回流管抽取至净化箱的内部由过滤网进行过滤之后由进水管进行输送,实现装置本体内部的水循环流动,实现了清洗设备的水源循环流动,减少了水中的杂质,降低了清洗成本,节约了水源;(2) By injecting water into the water collection tank, operate the walking frame to enter the water collection tank to clean the wheel hub bearing, operate the control panel to turn on the circulating pump, and send the water source into the nozzle through the water inlet pipe to spray and clean the wheel hub bearing. Then, driven by the recirculation pump, the water in the sump is drawn from the return pipe to the interior of the purification box, filtered by the filter screen, and then transported by the water inlet pipe, so as to realize the water circulation flow inside the device body and realize the water source circulation of the cleaning equipment. Flow, reduce impurities in water, reduce cleaning costs, and save water;
(3)通过操作控制面板打开气缸由气缸带动行走架上下运动,将轮毂轴承首先在集水槽的内部进行清洗,之后再由控制面板打开驱动电机,由转轴带动驱动盘旋转,由长毛刷再次对轮毂轴承进行刮擦清洗,在驱动盘带动长毛刷旋转的同时带动轮毂轴承进行旋转,由喷嘴对其进行多方位喷洒清洗,实现了清洗设备对轮毂轴承多方位的刮擦清洗,提高了轮毂轴承的清洗效果。(3) Open the air cylinder through the operation control panel, and the air cylinder drives the walking frame to move up and down. The wheel hub bearing is first cleaned inside the sump, and then the drive motor is turned on by the control panel, and the drive plate is driven by the rotating shaft to rotate. The wheel hub bearing is scraped and cleaned, and the wheel hub bearing is rotated while the driving disc drives the long brush to rotate, and the nozzle is sprayed and cleaned in multiple directions, which realizes the multi-directional scraping and cleaning of the wheel hub bearing by the cleaning equipment, and improves the performance of the wheel hub bearing. Cleaning effect of wheel hub bearings.
附图说明Description of drawings
图1为本实用新型的正视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of the present utility model;
图2为本实用新型的装夹机构剖视放大结构示意图;FIG. 2 is a schematic cross-sectional view of the enlarged structure of the clamping mechanism of the present invention;
图3为本实用新型的长毛刷侧视剖面结构示意图;Fig. 3 is the side view sectional structure schematic diagram of the long-bristle brush of the present invention;
图4为本实用新型驱动电机俯视剖面结构示意图;4 is a schematic top view sectional structure diagram of the drive motor of the present invention;
图5为本实用新型的系统框架结构示意图。FIG. 5 is a schematic diagram of the system frame structure of the present invention.
图中:1、装置本体;2、集水槽;3、气缸;4、装夹机构;401、伸缩杆;402、弧形槽;403、装夹板;404、支撑弹簧;5、行走架;6、控制面板;7、长毛刷;8、驱动盘;9、喷嘴;10、进水管;11、净化箱;12、过滤网;13、循环泵;14、回流管;15、转轴;16、驱动电机。In the figure: 1. Device body; 2. Water collection tank; 3. Air cylinder; 4. Clamping mechanism; 401, Telescopic rod; 402, Arc groove; , control panel; 7, long brush; 8, drive plate; 9, nozzle; 10, water inlet pipe; 11, purification box; 12, filter screen; 13, circulating pump; 14, return pipe; 15, rotating shaft; 16, motor.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-5,本实用新型提供的一种实施例:一种轮毂轴承用环保清洗设备,包括装置本体1、集水槽2、气缸3、行走架5和控制面板6,装置本体1底端的中心位置处设有集水槽2,且集水槽2的外壁与装置本体1固定连接,并且集水槽2一侧的装置本体1内部固定有两组气缸3,气缸3的型号为PY497-100/70,控制面板6内部单片机的输出端与驱动电机16的输入端电性连接,气缸3上方的装置本体1内部设有行走架5,且行走架5的底端与气缸3的顶端固定连接,并且行走架5的底端设有两组装夹机构4;Please refer to FIGS. 1-5, an embodiment provided by the present utility model: an environmentally friendly cleaning equipment for wheel hub bearings, including a
装夹机构4的内部依次设置有伸缩杆401、弧形槽402、装夹板403以及支撑弹簧404,行走架5的两侧设有两组装夹板403,且装夹板403的表面固定有等间距的弧形槽402,并且弧形槽402一侧的装夹板403底端固定有两组支撑弹簧404,支撑弹簧404的底端与行走架5固定连接,且支撑弹簧404一侧的装夹板403底端设有伸缩杆401,并且伸缩杆401的底端与行走架5固定连接;The interior of the
使用时通过工作人员将轮毂轴承托起由插进装夹板403的内部,由轮毂轴承的内径大小使多组支撑弹簧404依次压缩,伸缩杆401辅助支撑弹簧404压缩,轮毂轴承由弧形槽402卡进装夹板403的内部实现固定,由于设有两组装夹机构4实现两组轮毂轴承同步固定清洗的功能,实现了清洗设备对轮毂轴承快速的夹紧固定,方便了工作人员对轮毂轴承固定,提高了清洗设备装夹的效率;When in use, the wheel hub bearing is held up by the staff and inserted into the interior of the
装夹机构4上方的装置本体1内部设有两组驱动盘8,且驱动盘8的外壁设有等间距的长毛刷7,并且长毛刷7的底端与驱动盘8固定连接,驱动盘8一侧的装置本体1内部安装有驱动电机16,驱动电机16的型号为HC-SFS102,控制面板6内部单片机的输出端与驱动电机16的输入端电性连接,且驱动电机16的一端与装置本体1内壁固定连接,并且驱动电机16的输出端通过联轴器安装有转轴15,转轴15的一端与驱动盘8固定连接,行走架5一侧的装置本体1外壁上安装有控制面板6,且控制面板6内部单片机的输出端与气缸3的输入端电性连接;The
使用时通过操作控制面板6打开气缸3由气缸3带动行走架5上下运动,将轮毂轴承首先在集水槽2的内部进行清洗,之后再由控制面板6打开驱动电机16,由转轴15带动驱动盘8旋转,由长毛刷7再次对轮毂轴承进行刮擦清洗,在驱动盘8带动长毛刷7旋转的同时带动轮毂轴承进行旋转,由喷嘴9对其进行多方位喷洒清洗,实现了清洗设备对轮毂轴承多方位的刮擦清洗,提高了轮毂轴承的清洗效果;When in use, open the
集水槽2一侧的装置本体1外壁上设有净化箱11,且净化箱11的外壁与装置本体1固定连接,并且净化箱11内部的中心位置处安装有过滤网12,过滤网12上方的装置本体1顶部设有等间距的喷嘴9,且喷嘴9的一端设有进水管10,并且进水管10的一端延伸至净化箱11的内部,集水槽2一侧的装置本体1外壁上安装有循环泵13,循环泵13的型号为150QJ20-54/9,控制面板6内部单片机的输出端与循环泵13的输入端电性连接,且循环泵13的两端皆设有回流管14,并且回流管14的一端延伸至净化箱11的内部,回流管14的另一端延伸至集水槽2的内部;A
使用时通过将集水槽2的内部注入水,操作使行走架5进入集水槽2的内部对轮毂轴承进行清洗,操作控制面板6打开循环泵13,由进水管10将水源送入喷嘴9的内部对轮毂轴承进行喷洒清洗,之后再循环泵13的带动下将集水槽2内部的水由回流管14抽取至净化箱11的内部由过滤网12进行过滤之后由进水管10进行输送,实现装置本体1内部的水循环流动,实现了清洗设备的水源循环流动,减少了水中的杂质,降低了清洗成本,节约了水源。When in use, inject water into the
工作原理:使用时,外接电源,首先通过工作人员将轮毂轴承托起由插进装夹板403的内部,由轮毂轴承的内径大小使多组支撑弹簧404依次压缩,伸缩杆401辅助支撑弹簧404压缩,轮毂轴承由弧形槽402卡进装夹板403的内部实现固定,由于设有两组装夹机构4实现两组轮毂轴承同步固定清洗的功能,实现清洗设备对轮毂轴承快速的夹紧固定,方便工作人员对轮毂轴承固定,提高清洗设备装夹的效率,之后通过将集水槽2的内部注入水,操作使行走架5进入集水槽2的内部对轮毂轴承进行清洗,操作控制面板6打开循环泵13,由进水管10将水源送入喷嘴9的内部对轮毂轴承进行喷洒清洗,之后再循环泵13的带动下将集水槽2内部的水由回流管14抽取至净化箱11的内部由过滤网12进行过滤之后由进水管10进行输送,实现装置本体1内部的水循环流动,实现清洗设备的水源循环流动,减少水中的杂质,降低清洗成本,节约水源,再通过操作控制面板6打开气缸3由气缸3带动行走架5上下运动,将轮毂轴承首先在集水槽2的内部进行清洗,之后再由控制面板6打开驱动电机16,由转轴15带动驱动盘8旋转,由长毛刷7再次对轮毂轴承进行刮擦清洗,在驱动盘8带动长毛刷7旋转的同时带动轮毂轴承进行旋转,由喷嘴9对其进行多方位喷洒清洗,实现清洗设备对轮毂轴承多方位的刮擦清洗,提高轮毂轴承的清洗效果,来完成清洗设备的使用工作。Working principle: When using an external power supply, first, the staff lifts the wheel hub bearing and inserts it into the interior of the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
Claims (6)
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| CN202020318607.5U CN211757202U (en) | 2020-03-16 | 2020-03-16 | A kind of environmental protection cleaning equipment for wheel hub bearing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112588628A (en) * | 2020-11-25 | 2021-04-02 | 杜亮 | Aluminum alloy wheel hub self-cleaning device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112588628A (en) * | 2020-11-25 | 2021-04-02 | 杜亮 | Aluminum alloy wheel hub self-cleaning device |
| CN112588628B (en) * | 2020-11-25 | 2022-01-07 | 江西荣恩轮毂制造有限公司 | A kind of aluminum alloy wheel hub automatic cleaning device |
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