CN219985128U - Spraying device - Google Patents
Spraying device Download PDFInfo
- Publication number
- CN219985128U CN219985128U CN202321691451.5U CN202321691451U CN219985128U CN 219985128 U CN219985128 U CN 219985128U CN 202321691451 U CN202321691451 U CN 202321691451U CN 219985128 U CN219985128 U CN 219985128U
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- guide rail
- motor
- lifting platform
- platform
- spraying device
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- 238000005507 spraying Methods 0.000 title claims abstract description 38
- 238000004140 cleaning Methods 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 4
- 230000009975 flexible effect Effects 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The utility model relates to a spraying device which comprises a workbench, wherein a first guide rail, a second guide rail and a rack are arranged on the workbench, and the first guide rail and the second guide rail are arranged in parallel; the workpiece hanging device is used for hanging a workpiece and is hung and mounted on the rack; the operation panel is used for sliding on the first guide rail or on the second guide rail, the operation panel with first guide rail or second guide rail sliding connection, the operation panel includes first motor, stand, first lift platform and second lift platform, the stand with first guide rail or second guide rail sliding connection, first motor is used for the drive the operation panel is in first guide rail or on the second guide rail slides, first lift platform with the second lift platform set up respectively with the both sides of stand. The spraying device can realize spraying teaching and automatic spraying operation of different angles in a large range.
Description
Technical Field
The utility model relates to the field of spray gun equipment, in particular to a spraying device.
Background
For large-scale work pieces or multiple work pieces, because the required spraying travel range is large, the three-dimensional dimensions of length, width and height are required to be sprayed, the track coverage of a robot with a large arm length is difficult to meet, even if a walking guide rail is added for the robot, the realization cost of the robot with the large arm length is too high, and the burden on enterprises is too large. Secondly, the problem of teaching programming of spraying tracks is solved, an off-line programming mode is generally adopted, but a workpiece three-dimensional model is needed, three-dimensional model surface information is extracted, track planning is carried out according to a certain algorithm, the planned result is simulated, and finally, a correct code is transmitted to an industrial robot control cabinet, and a spraying task is completed by controlling the movement of a robot; or using a teach pendant, but with a high amount of labor. And the threshold of both programming modes is high, so that the ordinary workers are difficult to be qualified. Even with the way of visually and automatically planning the trajectory, a workpiece with a slightly complex surface is difficult to realize. For spraying large workpieces or multiple workpieces, no good solution exists in the industry at present. Therefore, equipment is urgently needed, the technical problems of large stroke of triaxial spraying and easy operation realization of track teaching programming are solved, and the robot spraying production operation of large workpieces is met at reasonable cost.
Disclosure of Invention
The utility model provides a spraying device, which aims at least solving one of the technical problems existing in the prior art.
The technical scheme of the utility model is a spraying device, comprising: the workbench is provided with a first guide rail, a second guide rail and a rack, and the first guide rail and the second guide rail are arranged in parallel; the workpiece hanging device is used for hanging a workpiece and is hung and mounted on the rack; the operation panel is used for sliding on the first guide rail or on the second guide rail, the operation panel with first guide rail or second guide rail sliding connection, the operation panel includes first motor, stand, first lift platform and second lift platform, the stand with first guide rail or second guide rail sliding connection, first motor is used for the drive the operation panel is in first guide rail or on the second guide rail slides, first lift platform with the second lift platform set up respectively with the both sides of stand.
Further, the first lifting platform is in sliding connection with the first side of the upright post through a third guide rail arranged on the upright post, the first lifting platform comprises a second motor, and the second motor is used for driving the first lifting platform to slide on the third guide rail.
Further, the second lifting platform further comprises an auxiliary lifting plate and a third motor, the second side of the auxiliary lifting plate is connected with the end portion of the second lifting platform, the third motor is arranged on the first side of the auxiliary lifting plate, the first side of the auxiliary lifting plate is connected with the second side of the upright post in a sliding mode through a fourth guide rail arranged on the upright post, and the third motor is used for driving the auxiliary lifting plate and the second lifting platform to slide on the fourth guide rail.
Further, a fifth guide rail is arranged at the end part of the second lifting platform, the second side of the auxiliary lifting plate is in sliding connection with the second lifting platform through the fifth guide rail, the second lifting platform further comprises a fourth motor, the fourth motor is used for driving the second lifting platform to slide relative to the second side of the auxiliary lifting plate, and the fifth guide rail is perpendicular to the fourth guide rail.
Further, a multi-axis robot is arranged on the first lifting platform.
Further, a protective fence is arranged on the second lifting platform.
Further, the workpiece hanging device is provided with a plurality of hooks for hanging the workpiece.
Further, the bottom of workstation still includes the washing tank, be provided with the protection network on the washing tank, the washing tank sets up between first guide rail and the second guide rail.
Further, at least one operation table is respectively arranged on the first guide rail and the second guide rail.
Further, the device also comprises a power supply device, and the workbench and the operation platform are respectively connected with the power supply device.
The utility model has the advantages that,
in the utility model, the guide rail is used for translating to enlarge the sprayable travel range. The robot moves on the first guide rail or the second guide rail in the horizontal direction, full servo driving is achieved through the motors, so that the robot body can be located at any position on the first guide rail or the second guide rail, and singular points caused by overlong extension of the robot due to fixed base positions are avoided. A plurality of motors are adopted for servo driving in the vertical direction, so that any position in the vertical direction can be reached, singular points are avoided, and meanwhile, the motion is smoother; the multi-axis robot is additionally provided with a series shaft coupling, so that singular points are eliminated, and obstacles are avoided. In order to avoid singular points, 1 to 3 joints are connected in series at the tail end of the existing six-joint robot in order to facilitate the extension into a narrow space of a part, a seven-axis robot system or a nine-axis robot system is formed in series, so that almost all the singular points can be eliminated, more degrees of freedom mean more flexible actions and tracks, obstacle avoidance is facilitated, and the robot is suitable for spraying complex large-sized workpieces.
Drawings
Fig. 1 is a schematic view of a spray coating device according to an embodiment of the present utility model.
Fig. 2 is a simplified schematic diagram of a spray coating device (hidden station, frame, and sink) according to an embodiment of the utility model.
FIG. 3 is an enlarged schematic view of an operator station according to an embodiment of the present utility model.
Fig. 4 is an enlarged schematic view of another direction of the console according to the embodiment of the present utility model.
In the above figures, 100, a workbench; 110. a first guide rail; 120. a second guide rail; 130. a frame; 140. a cleaning tank; 200. a workpiece hanging device; 210. a hook; 300. an operation table; 310. a first motor; 320. a column; 321. a third guide rail; 322. a fourth guide rail; 330. a first lifting platform; 331. a second motor; 332. a multi-axis robot; 340. a second lifting platform; 341. an auxiliary lifting plate; 342. a third motor; 343. a fifth guide rail, 344, a fourth motor; 345. and (5) protecting the fence.
Detailed Description
The conception, specific structure, and technical effects produced by the present utility model will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, aspects, and effects of the present utility model. It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other.
It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly or indirectly fixed or connected to the other feature. Further, the descriptions of the upper, lower, left, right, top, bottom, etc. used in the present utility model are merely with respect to the mutual positional relationship of the respective constituent elements of the present utility model in the drawings.
Furthermore, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used in the description presented herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any combination of one or more of the associated listed items.
It should be understood that although the terms first, second, third, etc. may be used in this disclosure to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element of the same type from another. For example, a first element could also be termed a second element, and, similarly, a second element could also be termed a first element, without departing from the scope of the present disclosure.
Referring to fig. 1 to 4, in some embodiments, a spray coating device according to the present utility model includes: a workbench 100, wherein a first guide rail 110, a second guide rail 120 and a rack 130 are arranged on the workbench 100, and the first guide rail 110 and the second guide rail 120 are arranged in parallel; the workpiece hanging device 200 is used for hanging a workpiece, and the workpiece hanging device 200 is hung and installed on the rack 130; the operation platform 300 is configured to slide on the first guide rail 110 or the second guide rail 120, the operation platform 300 is slidably connected with the first guide rail 110 or the second guide rail 120, the operation platform 300 includes a first motor 310, a column 320, a first lifting platform 330, and a second lifting platform 340, the column 320 is slidably connected with the first guide rail 110 or the second guide rail 120, the first motor 310 is configured to drive the operation platform 300 to slide on the first guide rail 110 or the second guide rail 120, and the first lifting platform 330 and the second lifting platform 340 are respectively disposed on two sides of the column 320.
In some embodiments, the first guide rail 110 or the second guide rail 120 is provided with a plurality of operation tables 300, the first lifting platform 330 is provided with a multi-axis robot 332, so that the workpiece hung on the workpiece hanging device 200 can be sprayed according to manual teaching or programming, the second lifting platform 340 can move up and down along the upright post 320 and move back and forth along the fifth guide rail 343 so as to approach or depart from the workpiece to be sprayed, and an operator can stand on the second lifting platform 340 to teach spraying or directly spray, so that the multiplexing of the robot spraying and the manual spraying platform is realized.
In the utility model, the guide rail is used for translating to enlarge the sprayable travel range. The robot moves on the first guide rail 110 or the second guide rail 120 in the horizontal direction, and full servo driving is realized through a plurality of motors, so that the robot body can be positioned at any position on the first guide rail 110 or the second guide rail 120, and singular points caused by overlong extension of the robot due to fixed base positions are avoided. A plurality of motors are adopted for servo driving in the vertical direction, so that any position in the vertical direction can be reached, singular points are avoided, and meanwhile, the motion is smoother; the multi-axis robot 332 is additionally provided with a serial shaft, so that singular points are eliminated, and obstacles are avoided. In order to avoid singular points, 1 to 3 joints are connected in series at the tail end of the existing six-joint robot in order to facilitate the extension into a narrow space of a part, a seven-axis robot system or a nine-axis robot system is formed in series, so that almost all the singular points can be eliminated, more degrees of freedom mean more flexible actions and tracks, obstacle avoidance is facilitated, and the robot is suitable for spraying complex large-sized workpieces.
Further, referring to fig. 1 to 2, the first lifting platform 330 is slidably connected to the first side of the upright 320 through a third guide rail 321 provided on the upright 320, the first lifting platform 330 includes a second motor 331, and the second motor 331 is used for driving the first lifting platform 330 to slide on the third guide rail 321. The second motor 331 makes the first lifting platform 330 move in a vertical direction relative to the upright post 320, so as to change the spraying height of the multi-axis robot 332 and reduce the control difficulty of the multi-axis robot 332.
Further, referring to fig. 1 to 4, the second elevating platform 340 further includes an auxiliary elevating plate 341 and a third motor 342, a second side of the auxiliary elevating plate 341 is connected to an end of the second elevating platform 340, the third motor 342 is disposed on a first side of the auxiliary elevating plate 341, the first side of the auxiliary elevating plate 341 is slidably connected to a second side of the upright 320 through a fourth guide rail 322 disposed on the upright 320, and the third motor 342 is used for driving the auxiliary elevating plate 341 and the second elevating platform 340 to slide on the fourth guide rail 322. The auxiliary lifting plate 341 may enable the second lifting platform 340 to move up and down along the upright 320, and also to move back and forth along the direction of the fifth guide rail 343, and the operation table 300 is disposed on the first guide rail 110 or the second guide rail 120, and the first guide rail 110 or the second guide rail 120, the fourth guide rail 322, and the fifth guide rail 343 are perpendicular to each other, so that the second lifting platform 340 may reach any point where the equipment is accessible for spraying operation.
In particular, in some embodiments, an auxiliary lifting plate 341 may also be installed between the first lifting platform 330 and the upright 320, so that the first lifting platform 330 can also reach any point where the apparatus is accessible for spraying operations.
Further, referring to fig. 1 to 4, a fifth guide rail 343 is disposed at an end of the second lifting platform 340, the second side of the auxiliary lifting plate 341 is slidably connected with the second lifting platform 340 through the fifth guide rail 343, the second lifting platform 340 further includes a fourth motor 344, the fourth motor 344 is configured to drive the second lifting platform 340 to slide relative to the second side of the auxiliary lifting plate 341, and the fifth guide rail 343 is disposed perpendicular to the fourth guide rail 322.
Further, referring to fig. 1 to 4, the first lifting platform 330 is provided with a multi-axis robot 332. And the singular point is eliminated by the mode of adding the serial shaft, so that the obstacle is avoided. In order to avoid singular points and facilitate the extension into a narrow space of parts, the tail ends of the existing six-joint robots are connected with 1 to 3 joints in series, so that a seven-axis robot system or a nine-axis robot system is formed in series. The improvement can eliminate almost all singular points, and simultaneously, more degrees of freedom mean more flexible actions and tracks, which is more beneficial to avoiding obstacles and is suitable for spraying complex large-sized workpieces.
Further, referring to fig. 1 to 4, a protective fence 345 is disposed on the second lifting platform 340. The protective fence 345 can improve the safety protection effect of the second lifting platform 340, and protect the construction safety of operators.
Further, referring to fig. 1 to 2, the workpiece hanging device 200 is provided with a plurality of hooks 210 for hanging a workpiece. The hook 210 is used for hanging a workpiece, and is convenient for spraying.
Further, referring to fig. 1 to 2, the bottom of the table 100 further includes a cleaning tank 140, the cleaning tank 140 is provided with a protection net, and the cleaning tank 140 is disposed between the first rail 110 and the second rail 120. The cleaning tank 140 facilitates cleaning operations of the spraying device.
Further, referring to fig. 1 to 2, at least one console 300 is disposed on each of the first rail 110 and the second rail 120.
Further, referring to fig. 1 to 4, a power supply device is further included, and the work table 100 and the operation table 300 are connected to the power supply device, respectively.
The present utility model is not limited to the above embodiments, but can be modified, equivalent, improved, etc. by the same means to achieve the technical effects of the present utility model, which are included in the spirit and principle of the present disclosure. Are intended to fall within the scope of the present utility model. Various modifications and variations are possible in the technical solution and/or in the embodiments within the scope of the utility model.
Claims (10)
1. A spray coating device, comprising:
the workbench (100), wherein a first guide rail (110), a second guide rail (120) and a rack (130) are arranged on the workbench (100), and the first guide rail (110) and the second guide rail (120) are arranged in parallel;
the workpiece hanging device (200) is used for hanging a workpiece, and the workpiece hanging device (200) is hung and installed on the rack (130);
the operation panel (300) is used for being in on the first guide rail (110) or on the second guide rail (120), operation panel (300) with first guide rail (110) or second guide rail (120) sliding connection, operation panel (300) include first motor (310), stand (320), first lift platform (330) and second lift platform (340), stand (320) with first guide rail (110) or second guide rail (120) sliding connection, first motor (310) are used for the drive operation panel (300) are in on first guide rail (110) or second guide rail (120), first lift platform (330) with second lift platform (340) set up respectively with the both sides of stand (320).
2. The spraying device of claim 1, wherein,
the first lifting platform (330) is in sliding connection with the first side of the upright (320) through a third guide rail (321) arranged on the upright (320), the first lifting platform (330) comprises a second motor (331), and the second motor (331) is used for driving the first lifting platform (330) to slide on the third guide rail (321).
3. The spraying device of claim 1, wherein,
the second lifting platform (340) further comprises an auxiliary lifting plate (341) and a third motor (342), the second side of the auxiliary lifting plate (341) is connected with the end portion of the second lifting platform (340), the third motor (342) is arranged on the first side of the auxiliary lifting plate (341), the first side of the auxiliary lifting plate (341) is in sliding connection with the second side of the upright (320) through a fourth guide rail (322) arranged on the upright (320), and the third motor (342) is used for driving the auxiliary lifting plate (341) and the second lifting platform (340) to slide on the fourth guide rail (322).
4. A spray device as claimed in claim 3, characterized in that,
the tip of second lift platform (340) is provided with fifth guide rail (343), the second side of supplementary lifter plate (341) with second lift platform (340) pass through fifth guide rail (343) sliding connection, second lift platform (340) still include fourth motor (344), fourth motor (344) are used for the drive second lift platform (340) are relative the second side of supplementary lifter plate (341) slides, fifth guide rail (343) with fourth guide rail (322) set up perpendicularly.
5. The spraying device of claim 1, wherein,
a multi-axis robot (332) is arranged on the first lifting platform (330).
6. The spraying device of claim 1, wherein,
and a protective fence (345) is arranged on the second lifting platform (340).
7. The spraying device of claim 1, wherein,
the workpiece hanging device (200) is provided with a plurality of hooks (210) for hanging workpieces.
8. The spraying device of claim 1, wherein,
the bottom of the workbench (100) further comprises a cleaning groove (140), a protective net is arranged on the cleaning groove (140), and the cleaning groove (140) is arranged between the first guide rail (110) and the second guide rail (120).
9. The spraying device of claim 1, wherein,
at least one operating table (300) is arranged on each of the first guide rail (110) and the second guide rail (120).
10. The spraying device of claim 1, wherein,
the device also comprises a power supply device, and the workbench (100) and the operation table (300) are respectively connected with the power supply device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321691451.5U CN219985128U (en) | 2023-06-29 | 2023-06-29 | Spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321691451.5U CN219985128U (en) | 2023-06-29 | 2023-06-29 | Spraying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219985128U true CN219985128U (en) | 2023-11-10 |
Family
ID=88607595
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321691451.5U Active CN219985128U (en) | 2023-06-29 | 2023-06-29 | Spraying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219985128U (en) |
-
2023
- 2023-06-29 CN CN202321691451.5U patent/CN219985128U/en active Active
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