CN219981857U

CN219981857U - Spiral egg cleaning machine

Info

Publication number: CN219981857U
Application number: CN202321565981.5U
Authority: CN
Inventors: 汤俊平; 洪万植
Original assignee: Sanming Jiusheng Agriculture Development Co ltd
Current assignee: Sanming Jiusheng Agriculture Development Co ltd
Priority date: 2023-06-19
Filing date: 2023-06-19
Publication date: 2023-11-10
Anticipated expiration: 2033-06-19

Abstract

The utility model provides a spiral egg cleaning machine, and relates to the technical field of egg cleaning. This spiral egg cleaning machine includes: a support mechanism; the roller is hollow, a plurality of through holes are uniformly formed in the periphery of the roller and are arranged in the supporting mechanism in a rolling manner, and a brush layer is arranged on the inner side of the roller; the speed reducing motor is arranged at the top side of the supporting mechanism; the outer edge of the shaftless soft spiral blade is fixedly connected to the inner wall of the roller; one end of the spray pipe penetrates through one end of the supporting mechanism and the inside of the shaftless soft spiral blade, and a plurality of spray nozzles are uniformly arranged on the lower side of the spray pipe; the utility model can clean fresh eggs sufficiently and thoroughly, reduce the breakage rate and improve the cleaning efficiency and effect.

Description

Spiral egg cleaning machine

Technical Field

The utility model relates to the technical field of egg cleaning, in particular to a spiral egg cleaning machine.

Background

The environment for egg production is generally close to a natural state, the cleanliness of eggs is often insufficient, mud and excrement are easy to be stained, and more dirt is caused on eggshells. In order to improve the appearance quality of egg products, improve the hygienic quality of foods and increase the selling price, fresh eggs need to be cleaned.

Because the egg shell is fragile, the existing egg cleaning mode is usually direct flushing, but the cleaning brush of the existing egg cleaning equipment cannot be matched with the moving brushing, so that the eggs in cleaning are inconvenient to turn over, and the cleaning effect is greatly influenced. The Chinese patent with the publication number of CN216363173U discloses a spiral blanking duck egg cleaning machine, which comprises a spiral cleaning box, a rotating shaft and soft spiral blades, wherein the rotating shaft is arranged in the inner cavity of the spiral cleaning box, the soft spiral blades are arranged on one side of the rotating shaft, an inner container is fixedly arranged on the outer side of the rotating shaft, the soft spiral blades are positioned in the inner cavity of the inner container, the inner cavity wall of the inner container is fixedly connected with a cleaning brush, a blanking groove is formed in each of two sides of the inner container in a penetrating manner, and a first water pipe is fixedly inserted into one end of the inner cavity of the rotating shaft; through the arrangement of the inner container, the inner container rotates along with the rotation of the rotating shaft, so that the inner cavity cleaning brush is utilized to brush duck eggs, the inner container rotates to brush and promote the rolling and surface changing of the duck eggs, the cleaning effect is improved, the rotating shaft is matched with the first water pipe to enter a water source, the first spray head is convenient to provide flowing water source cleaning, and the cleaning effect is good; through setting up second water pipe, second shower nozzle and cleaning roller and make it carry out the secondary to the duck egg and wash, further improve the cleaning performance.

The above patent has the very obvious disadvantage that: firstly, eggs need to be cleaned for the second time, so that the cost is increased, and the damage rate is higher as the number of times of transferring eggs is increased; secondly, the whole cleaning machine has a complex structure and a more complex water supply structure, is extremely unfavorable for maintenance, and the spiral cleaning box has a closed structure, so that the internal condition is inconvenient to observe and the residues of damaged eggs are not easy to clean; thirdly, the inner container is in a rotating state in the running process, so that stable and continuous feeding is difficult to maintain; and fourthly, the waste water in the spiral cleaning box and the inner container is not easy to discharge.

Disclosure of Invention

The utility model aims to provide a spiral egg cleaning machine, which aims to improve and solve the problems of complex structure, more cleaning steps, easy increase of breakage rate, complex water supply, unfavorable cleaning and maintenance, stable continuous feeding and high wastewater discharge difficulty of the existing egg cleaning machine.

The utility model provides a spiral egg cleaning machine, which comprises:

a support mechanism;

the roller is hollow, a plurality of through holes are uniformly formed in the periphery of the roller and are arranged in the supporting mechanism in a rolling manner, and a brush layer is arranged on the inner side of the roller;

the speed reducing motor is arranged at the top side of the supporting mechanism;

the outer edge of the shaftless soft spiral blade is fixedly connected to the inner wall of the roller;

one end of the spray pipe penetrates through one end of the supporting mechanism and the inside of the shaftless soft spiral blade, and a plurality of spray nozzles are uniformly arranged on the lower side of the spray pipe;

and the speed reducing motor is connected with the roller through the transmission mechanism in a transmission way.

In a specific embodiment, the supporting mechanism comprises a bracket, a top frame, a transverse frame and a transverse bar, wherein two brackets are symmetrically arranged, a plurality of transverse bars are arranged between the two brackets in parallel, two ends of the transverse bar are respectively and fixedly connected with two brackets, two lower ends of two sides of the top frame are respectively and fixedly connected with two ends of the upper side of the bracket, and two lower ends of two sides of the transverse frame are respectively and fixedly connected with two upper sides of the top frame.

In a specific embodiment, the upper side of the top frame is provided with a through cavity, the upper side of the support is arc-shaped, and a plurality of supporting wheels are symmetrically arranged in the upper side of the support.

In a specific embodiment, two connecting rings are symmetrically arranged at two ends of the roller, the brush layer extends to the inner wall of the connecting ring, a groove is formed in the outer edge of the connecting ring, and the supporting wheel is clamped in the groove.

In a specific embodiment, the output end of the gear motor rotates to penetrate through the top side of the transverse frame, and a first bevel gear is arranged at the lower end of the output end of the gear motor.

In a specific embodiment, the transmission mechanism comprises a transmission shaft and a first gear, the transmission shaft is arranged inside the transverse frame, two ends of the transmission shaft respectively rotate and penetrate through two sides of the transverse frame, the first gear is respectively arranged at two ends of the transmission shaft, and the first gear is arranged outside the transverse frame.

In a specific embodiment, a second bevel gear is provided on the drive shaft, the second bevel gear meshing with the first bevel gear.

In a specific embodiment, a second gear is disposed in the through cavity, the second gear is rotatably connected to the top frame, and the second gear is meshed with the first gear.

In a specific embodiment, the inner edge of the connecting ring is provided with a gear ring, and the second gear is meshed with the gear ring.

In a specific embodiment, the cylinder both ends are provided with feeder hopper and play hopper respectively, the feeder hopper with go out the hopper respectively fixed connection in two the outside of support, the feeder hopper upward sloping, go out the hopper downward sloping, be close to go out one of hopper the outside upper end of support is provided with the mount, the water inlet end of spray tube fixed run through in the mount.

When the spiral egg cleaning machine is used, the water inlet end of the spray pipe is connected with the water conveying pipe, the gear motor is started to drive the roller to rotate through the transmission mechanism, fresh eggs to be cleaned are continuously and stably input from the feed inlet of the roller at a certain speed, meanwhile, water is injected into the spray pipe and sprayed out from the dirty eggs downwards in the spray nozzle of the spray pipe, along with the continuous rotation of the roller, the soft spiral blade without the shaft continuously stirs and conveys the eggs in cleaning to the discharge port, the eggs roll on the brush layer, so that the brush layer can brush the eggs dynamically at multiple angles without dead angles, proper roller length is set, and sewage can be directly discharged from the through holes on the periphery of the roller during cleaning, so that the rolling and moving eggs can be cleaned at one time through continuous flushing, sewage can be discharged immediately, secondary cleaning is not needed, and the cost is reduced; the shaftless soft helical blade stirs eggs and moves on the brush layer, the rotation of the roller can also continuously roll eggs, so that the eggs are always in the dynamic state, then the eggs are directly sprayed with water to clean through the spray pipe passing through the shaftless soft helical blade and the spray nozzle, the structure of the cleaning machine and water supply is greatly simplified, the maintenance of the cleaning machine is also convenient, the hollow roller is convenient for observing the conditions of eggs in cleaning and cleaning residues of damaged eggs, and the cleaning efficiency is higher and the effect is better.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of a spiral egg cleaner according to an embodiment of the present utility model;

FIG. 2 is a schematic view of the structure of a bracket, a bar, a nozzle, a feed hopper and a discharge hopper according to an embodiment of the present utility model;

FIG. 3 is a schematic view of a bracket and a supporting wheel structure according to an embodiment of the present utility model;

FIG. 4 is a schematic view of the structure of the top frame, cross frame, gear motor and transmission mechanism according to the embodiment of the present utility model;

FIG. 5 is an enlarged schematic view of the structure at A according to an embodiment of the present utility model;

FIG. 6 is an enlarged schematic view of the structure of the embodiment of the present utility model at B;

FIG. 7 is a schematic view of a drum, connection ring, brush layer and shaftless soft helical blade structure according to an embodiment of the present utility model;

fig. 8 is a schematic view of the structure of a connecting ring, a groove and a gear ring according to an embodiment of the present utility model.

Icon: 10. a support mechanism; 11. a bracket; 12. a top frame; 121. a cavity is communicated; 13. a cross frame; 14. a cross bar; 15. a support wheel; 20. a roller; 21. a connecting ring; 211. a groove; 22. brushing a layer; 30. a speed reducing motor; 31. a first bevel gear; 40. shaftless soft helical blades; 50. a spray pipe; 51. a fixing frame; 60. a transmission mechanism; 61. a transmission shaft; 62. a first gear; 63. a second bevel gear; 64. a second gear; 65. a gear ring; 70. a feed hopper; 80. and (5) discharging the hopper.

Detailed Description

Some embodiments of the present utility model are described in detail below with reference to the accompanying drawings. The following embodiments and features of the embodiments may be combined with each other without conflict.

Referring to fig. 1-2 and 7, an embodiment of the present utility model provides a spiral egg cleaning machine, which includes a supporting mechanism 10, a roller 20, a gear motor 30, a shaftless soft spiral blade 40, a spray pipe 50, a fixing frame 51 and a transmission mechanism 60, wherein the roller 20 is rotatably installed inside the supporting mechanism 10, the gear motor 30 is disposed on the upper side of the supporting mechanism 10 and is connected to the roller 20 through the transmission mechanism 60, the outer edge of the shaftless soft spiral blade 40 is fixedly connected to the inner wall of the roller 20, a brush layer 22 is disposed on the inner wall of the roller 20, one end of the spray pipe 50 is fixedly connected to one end of the supporting mechanism 10 and passes through the shaftless soft spiral blade 40, so as to facilitate rolling and pushing fresh eggs and spraying books for cleaning.

Referring to fig. 1-6, the supporting mechanism 10 includes a bracket 11, a top frame 12, a cross frame 13 and a cross bar 14, the two brackets 11 are symmetrically arranged, a plurality of cross bars 14 are arranged between the two brackets 11 in parallel, and two ends of the cross bar 14 are respectively and fixedly connected to the two brackets 11, so that the whole supporting mechanism 10 is relatively stable. The lower ends of the two sides of the top frame 12 are respectively and fixedly connected with the two ends of the upper side of the bracket 11, and the lower ends of the two sides of the transverse frame 13 are respectively and fixedly connected with the upper sides of the two top frames 12, so that support and installation positions for the gear motor 30 and the transmission mechanism 60 are conveniently provided. The upper side of the top frame 12 is provided with a through cavity 121, the upper side of the bracket 11 is arc-shaped, and a plurality of supporting wheels 15 are symmetrically arranged in the upper side of the bracket 11, so that the roller 20 can be conveniently rotated and installed.

Referring to fig. 1-3 and 7-8, the drum 20 is hollow, a plurality of through holes are uniformly formed in the periphery of the drum 20 and are arranged in the supporting mechanism 10 in a rolling manner, a brush layer 22 is arranged on the inner side of the drum 20, two connecting rings 21 are symmetrically arranged at two ends of the drum 20, the brush layer 22 extends to the inner wall of the connecting rings 21, grooves 211 are formed in the outer edges of the connecting rings 21, and the supporting wheels 15 are clamped in the grooves 211, so that the drum 20 can rotate and the brush layer 22 can be dynamically brushed relative to rolling fresh eggs.

Referring to fig. 1 and 4, a gear motor 30 is disposed at the top side of the supporting mechanism 10, an output end of the gear motor 30 rotates and penetrates through the top side of the cross frame 13, and a first bevel gear 31 is disposed at a lower end of an output end of the gear motor 30, so as to be in transmission connection with a transmission mechanism 60, and provide continuous and stable power for the whole cleaning machine.

Referring to fig. 1 and 7, the shaftless soft spiral blade 40 is fixedly connected to the inner wall of the drum 20, and the shaftless soft spiral blade 40 stirs and pushes the rolling eggs in the drum 20 along with the rotation of the drum 20, so as to reduce the breakage rate and realize uniform turning.

Referring to fig. 1-2, one end of a spray pipe 50 is fixedly penetrated through one end of a supporting mechanism 10 and penetrates through the inside of a shaftless soft helical blade 40, a plurality of nozzles are uniformly arranged on the lower side of the spray pipe 50, a fixing frame 51 is arranged on the upper end outside one bracket 11, the water inlet end of the spray pipe 50 is fixedly penetrated through the fixing frame 51, after the spray pipe 50 is communicated with a water pipe, water can be delivered while the drum 20 starts to rotate, and water is sprayed to eggs rolling on a brush layer 22 in the drum 20 below through the nozzles, so that full dynamic cleaning is realized.

Referring to fig. 1, 4-6 and 8, the transmission mechanism 60, the gear motor 30 is connected to the drum 20 through the transmission mechanism 60, the transmission mechanism 60 includes a transmission shaft 61 and a first gear 62, the transmission shaft 61 is disposed inside the cross frame 13, two ends of the transmission shaft 61 respectively rotate and penetrate through two sides of the cross frame 13, two ends of the transmission shaft 61 respectively are provided with a first gear 62, the first gear 62 is disposed outside the cross frame 13, the transmission shaft 61 is provided with a second bevel gear 63, the second bevel gear 63 is meshed with the first bevel gear 31, a second gear 64 is disposed in the through cavity 121, the second gear 64 is rotatably connected to the top frame 12, the second gear 64 is meshed with the first gear 62, a gear ring 65 is disposed in the connecting ring 21, the second gear 64 is meshed with the gear ring 65, the gear motor 30 drives the transmission shaft 61 through the meshed second bevel gear 63 and the first bevel gear 31, the transmission shaft 61 drives the first gear 62 to rotate and drive the second gear 64, and the second gear 64 is meshed with the gear ring gear 65 to drive the drum 20 to rotate, so as to roll and move eggs therein.

Referring to fig. 1 and 2, two ends of a drum 20 are respectively provided with a feed hopper 70 and a discharge hopper 80, the feed hopper 70 and the discharge hopper 80 are respectively fixedly connected to the outer sides of two brackets 11, the feed hopper 70 is inclined upwards, the discharge hopper 80 is inclined downwards, a fixing frame 51 is arranged at the upper end outside one bracket 11 close to the discharge hopper 80, the water inlet end of a spray pipe 50 is fixedly penetrated through the fixing frame 51, the feed hopper 70 and the discharge hopper 80 are convenient for eggs to enter and output the drum 20, and the feed hopper 70 and the discharge hopper 80 are made of soft materials, such as rubber, foam and the like, so as to ensure that the breakage rate is reduced when eggs are input and output.

In summary, when the spiral egg cleaning machine according to the embodiment of the utility model is used, the water inlet end of the spray pipe 50 is connected with the water pipe, the speed reducing motor 30 is started, the transmission shaft 61 is driven by the meshed second bevel gear 63 and first bevel gear 31, the transmission shaft 61 drives the first gear 62 to rotate and is meshed with the second gear 64, the second gear 64 is meshed with the gear ring 65 to drive the roller 20 to rotate, fresh eggs to be cleaned are continuously and stably input into the roller 20 at a certain speed through the feed hopper 70, meanwhile, water is injected into the spray pipe 50 and sprayed from the dirty eggs downwards in the spray pipe 50, the eggs continuously stirred and conveyed in cleaning are moved to the discharge hopper 80 along with the continuous rotation of the roller 20, the eggs roll on the brush layer 22, so that the dynamic multi-angle and dead-angle free brushing of the brush layer 22 on the eggs is realized, the cleaned eggs are directly discharged from the through holes on the periphery of the roller 20, and the cleaned eggs are output from the discharge hopper 80 and enter the following procedures. By continuously flushing the rolling and moving eggs, the cleaning can be completed once, sewage is discharged immediately, secondary cleaning is not needed, and the cost is reduced; the shaftless soft helical blade 40 stirs eggs to move on the brush layer 22, the rotation of the roller 20 can also continuously roll eggs, so that the eggs are always in rolling movement, then the eggs are directly sprayed with water to clean through the spray pipe 50 passing through the shaftless soft helical blade 40, the structure of the cleaning machine and water supply is greatly simplified, the maintenance of the cleaning machine is also convenient, the hollow roller 20 is convenient for observing the conditions of eggs in cleaning and cleaning residues of damaged eggs, and the cleaning efficiency is higher and the effect is better.

It should be noted that, specific model specifications of the gear motor 30 and the shaftless soft helical blade 40 need to be determined by selecting a model according to actual specifications of the device, and a specific model selection calculation method adopts the prior art, so detailed description is omitted.

The power supply of the gear motor 30 and its principle will be clear to a person skilled in the art and will not be described in detail here.

The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A spiral egg cleaning machine, comprising:

a support mechanism (10);

the roller (20) is hollow, a plurality of through holes are uniformly formed in the periphery of the roller, the roller is arranged in the supporting mechanism (10) in a rolling manner, and a brush layer (22) is arranged on the inner side of the roller (20);

the gear motor (30) is arranged on the top side of the supporting mechanism (10);

the outer edge of the shaftless soft spiral blade (40) is fixedly connected to the inner wall of the roller (20);

one end of the spray pipe (50) is fixedly penetrated through one end of the supporting mechanism (10) and penetrates through the inside of the shaftless soft helical blade (40), and a plurality of spray nozzles are uniformly arranged on the lower side of the spray pipe (50);

and the speed reducing motor (30) is connected with the roller (20) in a transmission way through the transmission mechanism (60).

2. The spiral egg cleaning machine according to claim 1, wherein the supporting mechanism (10) comprises a bracket (11), a top frame (12), a transverse frame (13) and a transverse bar (14), the two brackets (11) are symmetrically arranged, a plurality of transverse bars (14) are arranged between the two brackets (11) in parallel, two ends of each transverse bar (14) are fixedly connected with the two brackets (11) respectively, two lower ends of two sides of the top frame (12) are fixedly connected with two upper ends of the bracket (11) respectively, and two lower ends of two sides of the transverse frame (13) are fixedly connected with two upper sides of the top frame (12) respectively.

3. The spiral egg cleaning machine according to claim 2, wherein a through cavity (121) is formed in the upper side of the top frame (12), the upper side of the support (11) is arc-shaped, and a plurality of supporting wheels (15) are symmetrically arranged in the upper side of the support (11).

4. A spiral egg cleaning machine according to claim 3, wherein two connecting rings (21) are symmetrically arranged at two ends of the roller (20), the brush layer (22) extends to the inner wall of the connecting rings (21), grooves (211) are formed in the outer edges of the connecting rings (21), and the supporting wheels (15) are clamped in the grooves (211).

5. The spiral egg cleaning machine according to claim 4, wherein the output end of the gear motor (30) rotates to penetrate through the top side of the transverse frame (13), and a first bevel gear (31) is arranged at the lower end of the output end of the gear motor (30).

6. The spiral egg cleaning machine according to claim 5, wherein the transmission mechanism (60) comprises a transmission shaft (61) and a first gear (62), the transmission shaft (61) is arranged inside the transverse frame (13), two ends of the transmission shaft (61) respectively rotate and penetrate through two sides of the transverse frame (13), the two ends of the transmission shaft (61) are respectively provided with the first gear (62), and the first gear (62) is arranged outside the transverse frame (13).

7. Spiral egg cleaning machine according to claim 6, characterized in that the drive shaft (61) is provided with a second bevel gear (63), the second bevel gear (63) being in engagement with the first bevel gear (31).

8. A spiral egg cleaning machine according to claim 7, wherein a second gear (64) is arranged in the through cavity (121), the second gear (64) is rotatably connected to the top frame (12), and the second gear (64) is meshed with the first gear (62).

9. Spiral egg cleaning machine according to claim 8, characterized in that the inner edge of the connecting ring (21) is provided with a gear ring (65), the second gear (64) being in engagement with the gear ring (65).

10. The spiral egg cleaning machine according to claim 9, wherein a feed hopper (70) and a discharge hopper (80) are respectively arranged at two ends of the drum (20), the feed hopper (70) and the discharge hopper (80) are respectively fixedly connected to the outer sides of the two brackets (11), the feed hopper (70) is inclined upwards, the discharge hopper (80) is inclined downwards, a fixing frame (51) is arranged at the upper end of the outer portion of one bracket (11) close to the discharge hopper (80), and the water inlet end of the spray pipe (50) is fixedly penetrated in the fixing frame (51).