Automatic brushing device of filling material pail pack
Technical Field
The utility model belongs to the technical field of filling material production facility, a automatic brushing device of filling material pail pack is related to.
Background
The stuffing is a product which is prepared by heating, sterilizing and packaging fruits or tubers of plants, livestock and poultry meat products, aquatic products and the like serving as raw materials with or without sugar and other auxiliary materials, belongs to food, and therefore, the sanitary conditions in the processing process of the stuffing are strictly controlled. In the course of filling processing and during shipment, all need to adopt the pail pack to come the splendid attire, so the enterprise need wash a large amount of pail packs. In the past, most of the cleaning devices are manually cleaned, a large amount of labor is consumed, the efficiency is low, and therefore the automatic brushing device is specially designed to replace manual operation and improve the production efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic brushing device of filling material pail pack to the above-mentioned problem that prior art exists to replace the manual work to scrub the operation to the filling material pail pack, improve the production efficiency of enterprise.
The purpose of the utility model can be realized by the following technical proposal: an automatic brushing device for stuffing packaging barrels is characterized by comprising a cuboid rack, wherein a water receiving frame is fixed at the bottom in the rack, the bottom of the water receiving frame is concave, a drain pipe is arranged at the lowest point of the bottom of the water receiving frame, and a water outlet pipe is arranged at the lower part of the side wall of the water receiving frame; a scrubbing box with an opening at the bottom is fixed above the water receiving frame on the frame, a material inlet is formed in one side wall of the scrubbing box, a sealing door is hinged to the material inlet on the outer wall of the scrubbing box, a lock catch is fixedly installed on the sealing door, and a brush is fixed on the inner side of the sealing door; three through holes are formed in one wall surface in the brushing box, which is opposite to the feeding port, a first rotating shaft, a second rotating shaft and a third rotating shaft are sequentially and rotatably connected in each through hole, and the axes of the first rotating shaft, the second rotating shaft and the third rotating shaft are parallel to each other; a first brush roller is fixed at one end of the first rotating shaft in the brushing box, a second brush roller is fixed at one end of the second rotating shaft in the brushing box, and a third brush roller is fixed at one end of the third rotating shaft in the brushing box; a first belt pulley is fixed at one end of the first rotating shaft outside the brushing box, a second belt pulley is fixed at one end of the second rotating shaft outside the brushing box, and a third belt pulley is fixed at one end of the third rotating shaft outside the brushing box; a motor is fixed at the top of the frame behind the scrubbing box, and a driving belt pulley is fixed on an output shaft of the motor; the driving belt pulley, the first belt pulley, the second belt pulley and the third belt pulley are connected in a sleeved mode through belts; a water spray pipe is fixed in the brushing box, and a plurality of spray heads are arranged on the water spray pipe on the inner side wall and the top of the brushing box; and valves are arranged on the water outlet pipe, the sewage draining pipe and the water spraying pipe.
The working principle is as follows: when the barrel is washed, firstly, a worker sleeves the packaging barrel on a first brushing roller, then a sealing door is locked, then a motor is started, a water spraying pipe valve is opened, and under the driving of a driving belt pulley and a belt, a first brush roller, a second brush roller and a third brush roller start to rotate; and the end part of the first brush roller close to one end of the feeding port is also provided with brush hair, and the inner barrel bottom can be scrubbed. The automatic brushing device can replace manual work to automatically brush the packaging barrel, and workers only need to feed and discharge materials on the automatic brushing device, so that the labor intensity of the workers is greatly reduced, the manual work is saved, and the production efficiency of enterprises is improved.
Meanwhile, the water receiving frame is fixed at the bottom in the rack, so that the brushed sewage can be received in the water receiving frame and can be reused according to the situation after standing, and the aim of saving water is fulfilled; after the sewage is fully stood, pollutants are precipitated at the water bottom, and the clear water is positioned at the upper layer, so that the bottom of the water receiving frame is arranged to be concave, and a drain pipe is arranged at the lowest point of the bottom of the water receiving frame, so that the sewage positioned at the lowest point after standing is conveniently discharged and cleaned; and the lower part of the side wall of the water receiving frame is provided with a water outlet pipe, so that clear water at the upper layer can be conveniently discharged by workers and can be reused.
In the automatic brushing device for the stuffing packing barrel, the brushing box is obliquely fixed on the rack, one end of the brushing box, which is provided with the feeding port, is higher than the end, which is not provided with the feeding port, and the inclination angle of the brushing box is between 10 degrees and 20 degrees.
The first brush roller, the second brush roller and the third brush roller are located below the first brush roller at the close positions, and under the action of the first brush roller, the second brush roller and the third brush roller, the inner wall of a packaging barrel sleeved on the first brush roller is inevitably attached to the lower side of the first brush roller all the time, and a certain gap is reserved above the packaging barrel; the cleaning box is internally provided with a nozzle corresponding to the gap, and the nozzle continuously sprays water into the barrel from the gap in the cleaning process so as to achieve the effect of cleaning the inner wall of the packaging barrel; in order to discharge the water entering the barrel smoothly and timely and take away the pollutants in the barrel, the brushing box is arranged obliquely, so that the brushing effect is better.
In the automatic brushing device for the stuffing packaging barrel, the edge of the opening at the bottom of the brushing box is fixed with the water baffle which is inclined inwards.
When the automatic brushing device is used for brushing, water drops in the automatic brushing device can splash everywhere under the driving of the brush roller, and the bottom of the brushing box is provided with the water baffle which inclines inwards, so that the situation that the water drops splash out of the automatic brushing device to pollute the workshop environment can be effectively avoided.
In the automatic brushing device for the stuffing packaging barrel, a supporting roll is rotatably connected below the brushing box on the frame, a filter screen is placed on the supporting roll, and a pull rod is fixed at one end, close to the feeding port, of the filter screen.
Set up the filter screen between scrubbing case and water receiving tank and can effectively filter out great filth in the sewage, avoid it to get into the water receiving incasement along with sewage, promote the quality of water of the interior sewage of water receiving incasement, improve the utilization ratio of water, further improve its water receiving effect, and the filter screen can further restrain splashing of water droplet. The existence of the supporting roller and the pull rod is more beneficial for the workers to take out the filter screen and clean the filter screen in time, so that the water-saving effect is better.
In the automatic brushing device of filling pail pack, it is connected with the fourth belt pulley to rotate on keeping away from a lateral wall of pan feeding mouth on the case of brushing, driving pulley, first belt pulley, second belt pulley, third belt pulley and fourth belt pulley are connected to the belt, and driving pulley, first belt pulley, third belt pulley and fourth belt pulley all hug closely the belt inboard, and the belt outside is hugged closely to the second belt pulley.
The driving pulley is connected to same belt, first belt pulley, the second belt pulley, third belt pulley and fourth belt pulley, and driving pulley, first belt pulley, the belt is all hugged closely to third belt pulley and fourth belt pulley inboard, and the belt outside is hugged closely to the second belt pulley, so the direction of rotation of second belt pulley will with driving pulley, first belt pulley, the opposite direction of rotation of third belt pulley and fourth belt pulley, and then realized the opposite direction of rotation of second brush roller and third brush, make first brush roller, produce more relative motion between second brush roller and third brush roller and the pail pack, make the scrubbing effect better.
In the automatic brushing device for the stuffing packaging barrel, a support is fixed at the top in the brushing box, two stabilizing rollers are rotatably connected to the support, and the axis of each stabilizing roller is parallel to the axis of the first brush roller.
The existence of the stabilizing roller enables the packaging barrel to rotate more stably in the brushing box.
In the automatic brushing device for the stuffing packaging barrel, the door plate of the sealing door is made of transparent materials.
The transparent sealing door plate enables a worker to master the operation condition in the brushing box at any time, so that the automatic brushing device is more visual and simple to operate.
Drawings
Fig. 1 is a schematic perspective view of the brushing device.
FIG. 2 is a rear view of the present brushing apparatus.
FIG. 3 is a schematic perspective view of the brushing apparatus with the side plate of the brushing box removed.
FIG. 4 is a side view of the automatic scrubbing apparatus with the side panels of the scrubbing chamber removed.
In the figure, 1, a frame; 2. a water receiving frame; 21. a blow-off pipe; 22. a water outlet pipe; 3. a brushing box; 31. a feeding port; 32. a first brush roller; 33. a second brush roller; 34. a third brush roller; 35. a first pulley; 36. a second pulley; 37. a third belt pulley; 38. a water spray pipe; 381. a spray head; 39. a support; 391. a stabilizing roller; 4. a sealing door; 41. locking; 42. a brush; 5. a motor; 51. a drive pulley; 6. a belt; 7. a water baffle; 8. a support roller; 81. a filter screen; 82. a pull rod; 9. a fourth pulley.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
As shown in fig. 1, 2, 3 and 4, the automatic washing device for the packaging barrel comprises a cuboid frame 1, a water receiving frame 2 is fixed at the bottom in the frame 1, the bottom of the water receiving frame 2 is concave, a drain pipe 21 is arranged at the lowest point of the bottom of the water receiving frame 2, and a water outlet pipe 22 is arranged at the lower part of the side wall of the water receiving frame 2; a scrubbing box 3 with an opening at the bottom is fixed above the water receiving frame 2 on the frame 1, a feeding opening 31 is formed in one side wall of the scrubbing box 3, a sealing door 4 is hinged to the feeding opening 31 on the outer wall of the scrubbing box 3, a lock catch 41 is fixedly installed on the sealing door 4, and a brush 42 is fixed on the inner side of the sealing door 4; three through holes are formed in one wall surface, opposite to the feeding port 31, in the brushing box 3, a first rotating shaft, a second rotating shaft and a third rotating shaft are sequentially and rotatably connected in each through hole, and the axes of the first rotating shaft, the second rotating shaft and the third rotating shaft are parallel to each other; a first brush roller 32 is fixed at one end of the first rotating shaft in the brushing box 3, a second brush roller 33 is fixed at one end of the second rotating shaft in the brushing box 3, and a third brush roller 34 is fixed at one end of the third rotating shaft in the brushing box 3; a first belt pulley 35 is fixed at one end of the first rotating shaft outside the brushing box 3, a second belt pulley 36 is fixed at one end of the second rotating shaft outside the brushing box 3, and a third belt pulley 37 is fixed at one end of the third rotating shaft outside the brushing box 3; a motor 5 is fixed at the top of the frame 1 behind the brushing box 3, and a driving belt pulley 51 is fixed on an output shaft of the motor 5; the belt 6 is sleeved among the driving belt pulley 51, the first belt pulley 35, the second belt pulley 36 and the third belt pulley 37 and connected with each other; a spray pipe 38 is fixed in the brushing box 3, and a plurality of nozzles 381 are arranged on the spray pipe 38 on the inner side wall and the top of the brushing box 3; valves are arranged on the water outlet pipe 22, the sewage draining pipe 21 and the water spraying pipe 38.
The working principle is as follows: when the barrel is washed, a worker firstly sleeves the packaging barrel on the first brush roller 32, then locks the sealing door 4, then starts the motor 5, opens the valve of the water spray pipe 38, and under the driving of the driving belt pulley 51 and the belt 6, the first brush roller 32, the second brush roller 33 and the third brush roller 34 start to rotate, and because the brush roller 42 is in contact with the packaging barrel, the first brush roller 32 and the inner wall of the packaging barrel, the second brush roller 33 and the third brush roller 34 and the wall of the packaging barrel and the brush roller 42 and the outer barrel bottom of the packaging barrel are in relative motion, so that the all-around washing operation is realized; and the end part of the first brush roller 32 close to one end of the feeding port 31 is also provided with brush hair, which can brush the bottom of the inner barrel. The automatic brushing device can replace manual work to automatically brush the packaging barrel, and workers only need to feed and discharge materials on the automatic brushing device, so that the labor intensity of the workers is greatly reduced, the manual work is saved, and the production efficiency of enterprises is improved.
Meanwhile, the water receiving frame 2 is fixed at the bottom in the frame 1, so that the brushed sewage can be received in the water receiving frame and can be reused according to the situation after standing, and the purpose of saving water is achieved; after the sewage is fully stood, pollutants are precipitated at the water bottom, and the clear water is positioned at the upper layer, so that the bottom of the water receiving frame 2 is arranged to be concave, and a drain pipe 21 is arranged at the lowest point of the bottom of the water receiving frame, so that the sewage positioned at the bottom after standing is conveniently discharged and cleaned; and the lower part of the side wall of the water receiving frame 2 is provided with a water outlet pipe 22, so that clear water at the upper layer can be conveniently discharged by workers and can be reused.
The brushing box 3 is obliquely fixed on the rack 1, one end of the brushing box 3, which is provided with the feeding port 31, is higher than the end which is not provided with the feeding port 31, and the inclination angle of the brushing box 3 is between 10 and 20 degrees; the first brush roller 32, the second brush roller 33 and the third brush roller 34 are located below the first brush roller 32 at positions close to each other, and under the action of the first brush roller 32, the second brush roller 33 and the third brush roller 34, the inner wall of a packaging barrel sleeved on the first brush roller 32 is inevitably attached to the lower side of the first brush roller 32 all the time, and a certain gap is reserved above the inner wall; the nozzle 381 is arranged at the position corresponding to the gap in the brushing box 3, and in the brushing process, the nozzle 381 continuously sprays water into the barrel through the gap so as to achieve the effect of cleaning the inner wall of the packaging barrel; in order to discharge the water entering the barrel smoothly and timely and take away the pollutants in the barrel, the brushing box 3 is obliquely arranged, so that the brushing effect is better.
An inward inclined water baffle 7 is fixed at the edge of the opening at the bottom of the brushing box 3; when the automatic brushing device brushes, water drops in the automatic brushing device can splash everywhere under the driving of the brush roller, and the bottom of the brushing box 3 is provided with the water baffle 7 which inclines inwards, so that the situation that the workshop environment is polluted because the water drops splash out of the automatic brushing device can be effectively avoided.
A support roller 8 is rotatably connected to the lower part of the scrubbing box 3 on the frame 1, a filter screen 81 is placed on the support roller 8, and a pull rod 82 is fixed at one end of the filter screen 81 close to the feeding port 31; set up between scrubbing case 3 and the water receiving case and filter screen 81 and can effectively filter out great filth in the sewage, avoid it along with in sewage gets into the water receiving incasement, promote the quality of water of sewage in the water receiving incasement, improve the utilization ratio of water, further improve its water receiving effect, and cross splashing that filter screen 81 can further restrain the water droplet. The existence of the supporting roller 8 and the pull rod 82 is more beneficial for the workers to take out the filter screen 81 and clean the filter screen in time, so that the water-saving effect is better.
A fourth belt pulley 9 is rotatably connected to one outer side wall of the brushing box 3, which is far away from the material inlet 31, the belt 6 is connected with a driving belt pulley 51, a first belt pulley 35, a second belt pulley 36, a third belt pulley 37 and the fourth belt pulley 9, the driving belt pulley 51, the first belt pulley 35, the third belt pulley 37 and the fourth belt pulley 9 are tightly attached to the inner side of the belt 6, and the second belt pulley 36 is tightly attached to the outer side of the belt 6; the same belt 6 is connected with the driving belt pulley 51, the first belt pulley 35, the second belt pulley 36, the third belt pulley 37 and the fourth belt pulley 9, the driving belt pulley 51, the first belt pulley 35, the third belt pulley 37 and the fourth belt pulley 9 are tightly attached to the inner side of the belt 6, and the second belt pulley 36 is tightly attached to the outer side of the belt 6, so that the rotating direction of the second belt pulley 36 is opposite to that of the driving belt pulley 51, the first belt pulley 35, the third belt pulley 37 and the fourth belt pulley 9, further, the rotating directions of the second brush roller 33 and the third brush roller 42 are opposite, more relative movement is generated among the first brush roller 32, the second brush roller 33, the third brush roller 34 and the packaging barrel, and the brushing effect is better.
A bracket 39 is fixed at the top in the brushing box 3, two stabilizing rollers 391 are rotatably connected on the bracket 39, and the axis of each stabilizing roller 391 is parallel to the axis of the first brush roller 32; the presence of the stabilizing rollers 391 allows the pail pack to rotate more smoothly within the brush box 3.
The door plate of the sealing door 4 is made of transparent material; the transparent door plate of the sealing door 4 enables a worker to master the operation condition in the brushing box 3 at any time, so that the automatic brushing device is more visual and simple to operate.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.