CN219966043U - Steel plate stamping detection device - Google Patents
Steel plate stamping detection device Download PDFInfo
- Publication number
- CN219966043U CN219966043U CN202320683125.3U CN202320683125U CN219966043U CN 219966043 U CN219966043 U CN 219966043U CN 202320683125 U CN202320683125 U CN 202320683125U CN 219966043 U CN219966043 U CN 219966043U
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- Prior art keywords
- stamping
- steel plate
- die plate
- fixing device
- base
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 76
- 239000010959 steel Substances 0.000 title claims abstract description 76
- 238000001514 detection method Methods 0.000 title claims abstract description 31
- 238000004080 punching Methods 0.000 claims abstract description 8
- 238000012544 monitoring process Methods 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 5
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 25
- 238000003825 pressing Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005693 optoelectronics Effects 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The utility model discloses a steel plate stamping detection device, which structurally comprises a base: the fixing device is used for supporting the whole device, and the base is provided with the fixing device; punching unit: the fixing device is used for fixing the stamping unit, and the stamping unit comprises an upper module and a lower module which is arranged in a matched mode with the upper module; and a detection unit: for clamping the steel sheet to be inspected; the detection unit comprises an upper die plate and a lower die plate arranged in alignment with the upper die plate, the upper die plate is arranged on the surface of the upper die base, the lower die plate is arranged on the surface of the lower die base, a pressure sensor is arranged on one side, close to the lower die plate, of the upper die plate, and a fixing device of a steel plate is arranged on the lower die plate.
Description
Technical Field
The utility model relates to the technical field of steel plate stamping, in particular to a steel plate stamping detection device.
Background
The steel plate stamping is a common metal processing technology and is widely applied to the fields of automobiles, electric appliances, machinery and the like. In the steel plate stamping process, the shape and the size of the steel plate can change due to the elastic deformation and the plastic deformation of the material, and if the deformation amount in the stamping process exceeds the allowable range, the quality and the service life of the steel plate can be influenced. Therefore, it is very important to monitor and control the stamping process of the steel sheet. At present, the steel plate stamping detection mainly adopts a manual detection mode, and the mode has the problems of low efficiency, large error, high cost and the like. To solve these problems, various automated steel sheet stamping detection devices have been proposed by researchers, but most of these devices can only detect certain aspects of the steel sheet, such as shape, size, surface quality, etc., and cannot fully monitor and control the stamping process of the steel sheet. Therefore, there is a need for a steel sheet stamping detection device that is capable of fully monitoring and controlling the steel sheet stamping process.
Content of the application
The utility model aims to overcome the defects of the prior art, and provides a steel plate stamping detection device.
The file is realized by the following technical scheme: the utility model discloses a steel plate stamping detection device, which comprises a base: the fixing device is used for supporting the whole device, and the base is provided with the fixing device;
punching unit: the fixing device is used for fixing the stamping unit, and the stamping unit comprises an upper module and a lower module which is arranged in a matched mode with the upper module;
and a detection unit: for clamping the steel sheet to be inspected;
the detection unit comprises an upper die plate and a lower die plate arranged in alignment with the upper die plate, wherein the upper die plate is arranged on the surface of an upper die base, the lower die plate is arranged on the surface of the lower die base, a pressure sensor is arranged on one side, close to the lower die plate, of the upper die plate, and a fixing device for a steel plate is arranged on the lower die plate.
For the base in the present document, it is the basis of the entire detection device for supporting and fixing other components. The base is provided with a stamping unit for stamping the steel plate, and in addition, an appearance sensor for detecting the shape and the size of the steel plate is arranged, and the sensor can be connected to the controller through a cable; for the controller, the controller is used for controlling and processing data and signals of other components, the controller can display detection results through a display screen, and data processing and analysis can be performed according to preset parameters. The mechanical arm is also arranged: the mechanical arm can be controlled to move through a motor and is used for moving the steel plate to be detected to the stamping unit; the detection result of the sensor may be stored in a data memory, which may store the detection result and the parameter.
The utility model may also include a laser rangefinder: the laser rangefinder is used for measuring the distance and the position of the steel plate. A camera head: the camera is used for shooting images of the steel plate. Air pressure sensor: the air pressure sensor is used for detecting the pressure and the position of the steel plate. And (3) a mechanical arm: the manipulator is used for taking the steel plate off the base and placing the steel plate on equipment of the next process. An optoelectronic switch: the photoelectric switch is used for detecting the position and the motion state of the steel plate. A motor controller: the motor controller is used for controlling the movement of the mechanical arm/mechanical hand.
For the upper die holder and the lower die holder in the utility model, the steel plate is formed into an expected shape by applying pressure to the steel plate, a pressure sensor and a fixing device are arranged, the pressure sensor can detect the pressure between the upper die set and the lower die set, whether the stamping part is stamped qualified or not can be judged by the pressure application, equipment damage caused by overlarge pressure is prevented, the fixing device can be an electromagnet or other clamps, the position of the steel plate is fixed by the fixing device in the stamping process, the stability of the steel plate is improved, the product quality is ensured, the fixing device is switched after a product is stamped and manufactured, the movement of the steel plate is allowed, the data of the pressure sensor is judged in the stamping process, if the data transmitted by the pressure sensor are not qualified, the steel plate is still fixed by the fixing device until workers arrive at the site for judgment processing, and the larger loss is prevented.
Preferably, the fixing device is an electromagnet, and a power supply is arranged to supply power to the electromagnet.
Preferably, the device further comprises an alarm which is connected with the controller and used for sending out an alarm signal when abnormal pressure is detected.
Preferably, the base comprises a concave part and supporting parts arranged on two sides of the concave part, a punching unit is arranged at the position of the concave part, and a monitoring system is arranged on the surface of the supporting part.
Preferably, the monitoring system comprises at least two monitoring probes, two of which are arranged on different sides of the punching unit.
The utility model discloses a steel plate stamping detection device, which is compared with the prior art:
for the upper die holder and the lower die holder in the utility model, the steel plate is formed into an expected shape by applying pressure to the steel plate, a pressure sensor and a fixing device are arranged, the pressure sensor can detect the pressure between the upper die set and the lower die set, whether the stamping part is stamped qualified or not can be judged by the pressure application, equipment damage caused by overlarge pressure is prevented, the fixing device can be an electromagnet or other clamps, the position of the steel plate is fixed by the fixing device in the stamping process, the stability of the steel plate is improved, the product quality is ensured, the fixing device is switched after a product is stamped and manufactured, the movement of the steel plate is allowed, the data of the pressure sensor is judged in the stamping process, if the data transmitted by the pressure sensor are not qualified, the steel plate is still fixed by the fixing device until workers arrive at the site for judgment processing, and the larger loss is prevented.
Drawings
FIG. 1 is a schematic diagram of a stamping and detecting device in an embodiment;
fig. 2 is a schematic structural diagram of the base of the embodiment of fig. 1.
Detailed Description
The following describes in detail examples of the present utility model, which are implemented on the premise of the technical solution of the present utility model, and detailed implementation and specific operation procedures are given, but the scope of protection of the present utility model is not limited to the following examples.
As shown in fig. 1, the present utility model file is implemented by the following technical scheme: the utility model discloses a steel plate stamping detection device, which comprises
Base 1: the fixing device is used for supporting the whole device, and the base is provided with the fixing device;
stamping unit 2: the fixing device is used for fixing the stamping unit, and the stamping unit comprises an upper module and a lower module which is arranged in a matched mode with the upper module;
and a detection unit: for clamping the steel sheet to be inspected;
the detection unit comprises an upper die plate and a lower die plate arranged in alignment with the upper die plate, wherein the upper die plate is arranged on the surface of an upper die base, the lower die plate is arranged on the surface of the lower die base, a pressure sensor is arranged on one side, close to the lower die plate, of the upper die plate, and a fixing device for a steel plate is arranged on the lower die plate.
For the base in the present document, it is the basis of the entire detection device for supporting and fixing other components. The base is provided with a stamping unit for stamping the steel plate, and in addition, an appearance sensor for detecting the shape and the size of the steel plate is arranged, and the sensor can be connected to the controller through a cable; for the controller, the controller is used for controlling and processing data and signals of other components, the controller can display detection results through a display screen, and data processing and analysis can be performed according to preset parameters. The mechanical arm is also arranged: the mechanical arm can be controlled to move through a motor and is used for moving the steel plate to be detected to the stamping unit; the detection result of the sensor may be stored in a data memory, which may store the detection result and the parameter.
The utility model may also include a laser rangefinder: the laser rangefinder is used for measuring the distance and the position of the steel plate. A camera head: the camera is used for shooting images of the steel plate. Air pressure sensor: the air pressure sensor is used for detecting the pressure and the position of the steel plate. And (3) a mechanical arm: the manipulator is used for taking the steel plate off the base and placing the steel plate on equipment of the next process. An optoelectronic switch: the photoelectric switch is used for detecting the position and the motion state of the steel plate. A motor controller: the motor controller is used for controlling the movement of the mechanical arm/mechanical hand.
For the upper die holder and the lower die holder in the utility model, the steel plate is formed into an expected shape by applying pressure to the steel plate, a pressure sensor and a fixing device are arranged, the pressure sensor can detect the pressure between the upper die set and the lower die set, whether the stamping part is stamped qualified or not can be judged by the pressure application, equipment damage caused by overlarge pressure is prevented, the fixing device can be an electromagnet or other clamps, the position of the steel plate is fixed by the fixing device in the stamping process, the stability of the steel plate is improved, the product quality is ensured, the fixing device is switched after a product is stamped and manufactured, the movement of the steel plate is allowed, the data of the pressure sensor is judged in the stamping process, if the data transmitted by the pressure sensor are not qualified, the steel plate is still fixed by the fixing device until workers arrive at the site for judgment processing, and the larger loss is prevented.
The fixing device is an electromagnet, a power supply is arranged to supply power to the electromagnet, the device further comprises an alarm, the alarm is connected with the controller and used for sending an alarm signal when abnormal pressure is detected, the base 1 comprises a concave part 11 and supporting parts 12 arranged on two sides of the concave part, a punching unit 2 is arranged at the position of the concave part 12, a monitoring system 3 is arranged on the surface of the supporting part 12, the monitoring system 3 at least comprises two monitoring probes, and the two monitoring probes are arranged on different sides of the punching unit 2.
To sum up, for the upper die base and the lower die base in the patent of the utility model, the steel plate is made into the expected shape by applying pressure to the steel plate, in order to effectively detect the stamping process, a pressure sensor and a fixing device are arranged, the pressure sensor can detect the pressure between the upper die set and the lower die set, whether the stamping part is stamped to be qualified or not is judged by the pressure application, and equipment damage caused by overlarge pressure is prevented, the fixing device can be an electromagnet or other clamps, the fixing device is used for fixing the position of the steel plate in the stamping process, the stability of the steel plate is improved, the product quality is ensured, the fixing device is switched to allow the movement of the steel plate after the stamping process is qualified, the data of the pressure sensor is judged in the stamping process, if the data transmitted by the pressure sensor are unqualified, the fixing device still fixes the steel plate even after the steel plate is stamped, the judgment process is carried out until workers arrive at the site, and the defect product is manufactured in batches, and larger loss is prevented.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art should be able to apply to the present utility model and cover all modifications and equivalents thereof within the scope of the present utility model.
It should be noted that in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Claims (5)
1. Steel sheet punching press detection device, its characterized in that includes
And (2) base: the fixing device is used for supporting the whole device, and the base is provided with the fixing device;
punching unit: the fixing device is used for fixing the stamping unit, and the stamping unit comprises an upper module and a lower module which is arranged in a matched mode with the upper module;
and a detection unit: for clamping the steel sheet to be inspected;
the detection unit comprises an upper die plate and a lower die plate arranged in alignment with the upper die plate, wherein the upper die plate is arranged on the surface of an upper die base, the lower die plate is arranged on the surface of the lower die base, a pressure sensor is arranged on one side, close to the lower die plate, of the upper die plate, and a fixing device for a steel plate is arranged on the lower die plate.
2. The steel sheet stamping detection device as recited in claim 1 wherein the fixture is an electromagnet, a power source being arranged to power the electromagnet.
3. The steel plate stamping detection device as claimed in claim 2, further comprising an alarm (17) connected to the controller for emitting an alarm signal when an abnormal pressure is detected.
4. A steel sheet stamping and detecting apparatus as set forth in claim 3 wherein the base includes a recess portion and supporting portions provided on both sides of the recess portion, the position of the recess portion being provided with a stamping unit, and the surface of the supporting portions being provided with a monitoring system.
5. The steel plate stamping and detecting apparatus as set forth in claim 4, wherein the monitoring system includes at least two monitoring probes, the two monitoring probes being disposed at different sides of the stamping unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320683125.3U CN219966043U (en) | 2023-03-31 | 2023-03-31 | Steel plate stamping detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320683125.3U CN219966043U (en) | 2023-03-31 | 2023-03-31 | Steel plate stamping detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219966043U true CN219966043U (en) | 2023-11-07 |
Family
ID=88595339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320683125.3U Active CN219966043U (en) | 2023-03-31 | 2023-03-31 | Steel plate stamping detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219966043U (en) |
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2023
- 2023-03-31 CN CN202320683125.3U patent/CN219966043U/en active Active
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