CN219959025U - Photovoltaic module lamination device - Google Patents
Photovoltaic module lamination device Download PDFInfo
- Publication number
- CN219959025U CN219959025U CN202321235754.6U CN202321235754U CN219959025U CN 219959025 U CN219959025 U CN 219959025U CN 202321235754 U CN202321235754 U CN 202321235754U CN 219959025 U CN219959025 U CN 219959025U
- Authority
- CN
- China
- Prior art keywords
- porous plate
- panel
- photovoltaic module
- driving mechanism
- clamping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003475 lamination Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 230000001629 suppression Effects 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 15
- 239000000084 colloidal system Substances 0.000 abstract description 9
- 239000012943 hotmelt Substances 0.000 abstract description 6
- 238000004064 recycling Methods 0.000 abstract description 5
- 239000004831 Hot glue Substances 0.000 description 10
- 238000010030 laminating Methods 0.000 description 7
- 239000011521 glass Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Landscapes
- Photovoltaic Devices (AREA)
Abstract
The utility model provides a photovoltaic module lamination device, includes that have the workstation that has mount, lower part have support panel, have the clamping device of clamping panel, set up in the workstation upside and have the suppression device of suppression panel, the suppression panel is along the vertical removal of clamping gap between two clamping panels, and its support panel comprises the upper porous plate of mutual lamination, lower porous plate is driven through reciprocating drive mechanism, makes lower porous plate reciprocating motion for the upper porous plate to the overlap that forms between upper porous plate hole site and the lower porous plate hole site passes through the clearance size reciprocal variation. The recycling process of the photovoltaic module can be conveniently completed, and the phenomenon that the recycling holes are blocked by the recovered hot-melt EVA colloid in the lamination process is effectively prevented.
Description
Technical Field
The utility model relates to the technical field of photovoltaic module laminating equipment, in particular to a photovoltaic module laminating device.
Background
In the manufacturing process of the photovoltaic module, the lamination process is an important component of the manufacturing process of the photovoltaic module, and the laid battery module is adhered to the glass and the back plate by pumping air and thermally melting the EVA layer, and the module is cooled and solidified, wherein in the final lamination pressure maintaining process, the pressure is required to be applied to the photovoltaic module and maintained, so that the adhesion force of the EVA to the glass and the back plate is enhanced by the pressure in the gradual crosslinking and solidification process of the EVA, the pressure of the glass and the back plate to the thermally melted EVA layer is maintained, the air bubbles are prevented from being formed between the glass and the back plate, and finally, a compact adhesive film can be formed after the EVA is solidified.
Prior art ZL202020918748.0 discloses a dual glass photovoltaic module lamination frock, and it makes the pneumatic cylinder can be when laminating photovoltaic module through the pressurizing plate through using clamping device, can effectually fix the centre gripping to it to can not influence the lamination effect because of mutual slip between the photovoltaic module when making the lamination, also can be to hot melt EVA colloid simultaneously. The EVA colloid is collected, so that the pollution of a workbench can be reduced, and the hot-melt EVA colloid is recovered.
Although this device can achieve the above-described target technical effects, there are also the following technical optimizable points:
although the device can recycle the hot melt EVA colloid, the device has lower efficiency in the colloid recycling process, and the bonded colloid is easy to block recycling holes and sliding grooves in the lamination process;
in the alignment action before lamination of the photovoltaic modules, the device only has the alignment action in the transverse/longitudinal direction in the horizontal direction, an operator is required to take out the photovoltaic modules and perform secondary alignment on the laminated photovoltaic modules in the longitudinal/transverse direction, extra labor is required to be consumed, and the EVA hot melt adhesive adhered to the operator easily brings potential adverse effects to the cleaning performance of the working environment.
Disclosure of Invention
The utility model aims to provide a photovoltaic module laminating device based on the prior art, which can conveniently complete the recovery process of a photovoltaic module, effectively prevent the phenomenon that the recovered hot melt EVA colloid is adhered to block a recovery hole in the laminating process, and reduce unnecessary secondary alignment process of the photovoltaic module through optimized arrangement.
In order to achieve the above purpose, the utility model is implemented by adopting the following technical means:
the utility model provides a photovoltaic module lamination device, has mount, lower part have the workstation of support panel, has clamping device of centre gripping panel, sets up in the workstation upside and has the suppression device of suppression panel, the suppression panel is along the vertical removal of centre gripping clearance between two centre gripping panels, its characterized in that: the support panel consists of an upper porous plate and a lower porous plate which are mutually overlapped, the lower porous plate is driven by a reciprocating driving mechanism, the lower porous plate moves reciprocally relative to the upper porous plate, and the overlapping formed between the hole positions of the upper porous plate and the hole positions of the lower porous plate is reciprocally changed through the size of a gap.
Further, the fixing frame is in a T-shaped portal frame shape, and the clamping devices comprise left and right clamping devices arranged on the left side and the right side of the fixing frame and a rear clamping device arranged on the rear side of the fixing frame.
Further, the surface of the clamping panel and/or the pressing panel is provided with a rubber layer.
Further, the clamping device drives each clamping panel to move through the cylinder type driving mechanism.
Further, the pressing device drives the pressing panel to move relative to the supporting panel through a screw rod type driving mechanism or a hydraulic driving mechanism.
Further, the reciprocating driving mechanism is a screw rod type reciprocating driving mechanism or a cylinder type reciprocating driving mechanism.
Further, a lower perforated plate sliding rail is arranged below the workbench, and the reciprocating driving mechanism drives the lower perforated plate to reciprocate relative to the upper perforated plate along the lower perforated plate sliding rail.
Further, the driving part of the reciprocating driving mechanism is connected with the lower porous plate through a quick interface, and the combined part of the quick interface is in linear joint along the moving direction of the reciprocating driving mechanism and is locked through a locking piece.
The utility model has at least the following advantages:
(1) By adopting the upper porous plate and the lower porous plate which are vertically stacked, an overlapped passing gap is formed between the upper hole site and the lower hole site, the size of the overlapped passing gap is reciprocally changed under the drive of a reciprocating driving mechanism, so that EVA hot melt adhesive with viscosity can be driven to downwards flow along the overlapped passing gap, and the EVA hot melt adhesive can be discharged as much as possible in the reciprocating movement process of the lower porous plate, and the phenomenon that the adhesive in the prior art is easy to block a recovery hole and a sliding chute in the lamination process is avoided;
(2) Through setting up left, right, back clamping device at the mount, the operator can the outside auxiliary plate of accessible, cooperates left clamping device, right clamping device, back left clamping device to carry out the adjustment of counterpoint to the photovoltaic module of range upon range of in horizontal longitudinal direction, reduces the unnecessary contact of operator and EVA hot melt adhesive to can reduce the EVA hot melt adhesive and bring potential harmful effects for operational environment cleanability.
Drawings
FIG. 1 is a schematic top view of the present utility model;
FIG. 2 is a schematic view of the utility model in a bottom view;
FIG. 3 is a schematic diagram showing the semi-overlapping state of the holes of the upper and lower porous plates.
Description of the embodiments
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present utility model are within the protection scope of the present utility model.
In the description of the present utility model, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Examples
As shown in fig. 1-2, a photovoltaic module laminating apparatus includes a work table, a clamping device, and a pressing device, wherein:
the fixing frame 10 of the workbench is in a T-shaped portal frame shape, the fixing frame 10 is arranged on the upper porous plate 41, supporting legs are arranged below the upper porous plate 41 to enable the workbench to be supported firmly, a bearing surface of a supporting panel is formed on the upper surface of the upper porous plate 41, and the photovoltaic module is stacked above the porous position of the upper porous plate 41 during pre-distribution;
the support panel is composed of an upper porous plate 41 and a lower porous plate 42 which are stacked on each other, the lower porous plate 42 is driven by a reciprocating driving cylinder mechanism, the reciprocating driving cylinder mechanism comprises a reciprocating driving cylinder 51 arranged on one side of the upper porous plate 41, a horizontal guide post 52 and the lower porous plate 42 are driven by a push rod 511 of the reciprocating driving cylinder 51, the slide rail of the lower porous plate 42 along the lower side of the upper porous plate 41 moves reciprocally relative to the upper porous plate 41, and the size of an overlapping passing gap 40 formed between the holes of the upper porous plate 41 and the holes of the lower porous plate 42 changes reciprocally, preferably the overlapping passing gap 40 is closed almost completely.
The clamping devices comprise a left clamping device 21, a right clamping device 22 and a rear clamping device 23 which are arranged on the left side and the right side of the fixed frame 10, rubber layers 203 are arranged on the surfaces of clamping panels 202 of the left clamping device 21, the right clamping device 22 and the rear clamping device 23, and cylinder driving mechanisms 201 which are arranged on left side, right side and rear side T-shaped portal frame upright posts are adopted to drive the clamping panels 202 to move; after the lamination pre-distribution of the photovoltaic modules is completed, an operator can align and adjust the laminated photovoltaic modules in the horizontal transverse and longitudinal directions by cooperating with the left clamping device 21, the right clamping device 22 and the rear left clamping device 21 through external auxiliary plates, and then the operator can withdraw the auxiliary plates, and each clamping panel 202 can maintain alignment of the laminated photovoltaic modules under the driving of each cylinder type driving mechanism 201;
the pressing device is arranged on the upper side of the fixing frame 10, and comprises a hydraulic cylinder 31, a vertical guide column 32 and a pressing panel 33 which are arranged above the fixing frame 10 and are driven by a hydraulic cylinder push rod 311, and a rubber layer 203 is arranged on the surface of the pressing panel 33. The pressing panel 33 vertically moves along the clamping gap between the two clamping panels 202 through the power output of the hydraulic cylinder 31, the aligned laminated photovoltaic module is pressed, and at the moment, the hot-melt EVA colloid is extruded and overflows onto the upper porous plate 41 and flows downwards through the gap 40 along the formed overlap between the upper porous plate 41 and the lower porous plate 42; in addition, as the lower porous plate 42 is reciprocally driven by the reciprocally driving cylinder mechanism, the overlapping formed between the hole sites of the upper porous plate 41 and the lower porous plate 42 in each vertical direction reciprocally changes through the size of the gap 40, preferably, the hole sites can be entirely penetrated until the thin slits are left for reciprocally changing; the EVA hot melt adhesive with viscosity is driven to flow downwards along the overlapping passing gap 40 under the action of viscous force, and can be discharged as much as possible in the reciprocating movement process of the lower porous plate 42;
when recycling EVA hot melt adhesive, a collecting tank can be additionally arranged below the lower porous plate 42, so that EVA hot melt adhesive overflowed through the overlapping passing gap 40 can be collected, and the collecting opening of the collecting tank is preferably larger than the total area of the overlapping passing gap 40.
In the laminating pressure maintaining process, after most EVA hot melt adhesive of the photovoltaic module is discharged, the surrounding of each clamping panel 202 of the left clamping device 21, the right clamping device 22 and the rear clamping device 23 to the photovoltaic module can be removed, and the pressure of the pressing device to the photovoltaic module is maintained; after the lamination pressure maintaining process is finished, after the pressure of the pressing panel 33 on the photovoltaic module is removed, an operator can remove the overlapped photovoltaic module, a small amount of EVA hot melt adhesive remained between the upper porous plate 41 and the lower porous plate 42 can be blown and melted by a hot air gun and cleaned, and the process is convenient; in order to further improve the easy cleaning performance of the apparatus, the present embodiment is connected by providing a quick interface 53 between the push rod 511 of the reciprocating drive cylinder 51 and the lower perforated plate 42. Specifically, the combination portion of the quick connector 53 is in the shape of a straight socket 531 and a mating recess 532, so that the two parts are linearly engaged along the moving direction of the push rod 511, and the through insertion hole between the straight socket 531 and the mating recess 532 is locked by the locking pin 533.
The above description is only of the preferred embodiments of the present utility model; the scope of the utility model is not limited in this respect. Any person skilled in the art, within the technical scope of the present disclosure, may apply to the present utility model, and the technical solution and the improvement thereof are all covered by the protection scope of the present utility model.
Claims (8)
1. The utility model provides a photovoltaic module lamination device, has mount, lower part have the workstation of support panel, has clamping device of centre gripping panel, sets up in the workstation upside and has the suppression device of suppression panel, the suppression panel is along the vertical removal of centre gripping clearance between two centre gripping panels, its characterized in that: the support panel consists of an upper porous plate and a lower porous plate which are mutually overlapped, the lower porous plate is driven by a reciprocating driving mechanism, the lower porous plate moves reciprocally relative to the upper porous plate, and the overlapping formed between the hole positions of the upper porous plate and the hole positions of the lower porous plate is reciprocally changed through the size of a gap.
2. The photovoltaic module lamination device of claim 1, wherein: the fixing frame is in a T-shaped portal frame shape, and the clamping devices comprise left and right clamping devices arranged on the left side and the right side of the fixing frame and a rear clamping device arranged on the rear side of the fixing frame.
3. The photovoltaic module lamination device of claim 1, wherein: the clamping panel and/or the pressing panel are/is provided with a rubber layer on the surface.
4. A photovoltaic module lamination apparatus as claimed in any one of claims 1 to 3, wherein: the clamping device drives each clamping panel to move through the cylinder type driving mechanism.
5. A photovoltaic module lamination apparatus as claimed in any one of claims 1 to 3, wherein: the pressing device drives the pressing panel to move relative to the supporting panel through a screw rod type driving mechanism or a hydraulic driving mechanism.
6. A photovoltaic module lamination apparatus as claimed in any one of claims 1 to 3, wherein: the reciprocating driving mechanism is a screw rod type reciprocating driving mechanism or a cylinder type reciprocating driving mechanism.
7. A photovoltaic module lamination apparatus as claimed in any one of claims 1 to 3, wherein: and a lower perforated plate sliding rail is arranged below the workbench, and the reciprocating driving mechanism drives the lower perforated plate to reciprocate relative to the upper perforated plate along the lower perforated plate sliding rail.
8. A photovoltaic module lamination apparatus as claimed in any one of claims 1 to 3, wherein: the driving part of the reciprocating driving mechanism is connected with the lower porous plate through a quick interface, and the combined part of the quick interface is in linear joint along the moving direction of the reciprocating driving mechanism and is locked through a locking piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321235754.6U CN219959025U (en) | 2023-05-19 | 2023-05-19 | Photovoltaic module lamination device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321235754.6U CN219959025U (en) | 2023-05-19 | 2023-05-19 | Photovoltaic module lamination device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219959025U true CN219959025U (en) | 2023-11-03 |
Family
ID=88547598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321235754.6U Active CN219959025U (en) | 2023-05-19 | 2023-05-19 | Photovoltaic module lamination device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219959025U (en) |
-
2023
- 2023-05-19 CN CN202321235754.6U patent/CN219959025U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108099355B (en) | Solar cell laminating equipment and laminating method thereof | |
| CN102328175B (en) | Laser welding fixture for square battery module | |
| CN116435412B (en) | Automatic deviation rectifying equipment and method for photovoltaic module adhesive film | |
| CN219959025U (en) | Photovoltaic module lamination device | |
| CN217470434U (en) | FOG positioning and pressing device | |
| CN114474193A (en) | Secondary trimming equipment for photovoltaic module | |
| CN111715476A (en) | Full-automatic glue dispensing system for VCM module | |
| CN203631577U (en) | Framing device for solar cell panel | |
| CN113715471A (en) | Vacuum pressing equipment and using method | |
| CN112775542A (en) | Laser hybrid welding equipment for bipolar plate of hydrogen fuel cell | |
| CN217596321U (en) | Battery module side seam welding frock | |
| CN110576597B (en) | Curved surface laminating equipment and curved surface laminating method | |
| CN210525019U (en) | Four-connecting-rod assembly tool for seat | |
| CN210405832U (en) | Translation type hot melting machine aligned by camera | |
| CN207309149U (en) | LD chips weld shift mechanism | |
| CN212122070U (en) | Double-station pressing and positioning device for aluminum sealing sheet | |
| KR20090009002U (en) | Cutting part Junction apparatus of plastic frame | |
| CN217316674U (en) | Welding strip clamping device and battery string repair equipment | |
| CN219900771U (en) | Welding auxiliary equipment for steel structure protective door | |
| CN215210257U (en) | Bonding device for bonding insulating clamping plate to steel rail | |
| CN220591862U (en) | Spot welding auxiliary device for electronic component | |
| CN212823800U (en) | Multifunctional press-fitting device | |
| CN205863310U (en) | A kind of battery core for lithium battery and protection board welder | |
| CN117276682B (en) | Assembling equipment for lithium battery production and operation method thereof | |
| CN219106223U (en) | Battery core Block stacking device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |