CN102328175B - Laser welding fixture for square battery module - Google Patents

Laser welding fixture for square battery module Download PDF

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Publication number
CN102328175B
CN102328175B CN201110214043.6A CN201110214043A CN102328175B CN 102328175 B CN102328175 B CN 102328175B CN 201110214043 A CN201110214043 A CN 201110214043A CN 102328175 B CN102328175 B CN 102328175B
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type gantry
clamping frame
battery module
supporting structure
laser
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CN102328175A (en
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宫璐
邵意志
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Gotion High Tech Co Ltd
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Hefei Guoxuan High Tech Power Energy Co Ltd
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Abstract

The invention relates to a laser welding fixture for a square battery module. The laser welding fixture comprises a worktable, a pressing mechanism and a supporting mechanism, wherein, the pressing mechanism is fixed on an 'H'-shaped gantry support structure and comprises a pressing frame and a cylinder drive unit; the 'H'-shaped gantry support structure is fixed at two sides of the worktable and comprises an 'H'-shaped gantry support frame and a laser head drive unit; and the worktable comprises an X-Y axis drive unit and a supporting platform. By adopting the structure, the laser welding fixture has the beneficial effects that a connection piece can be tightly contacted with a battery cover plate during the welding process, thus achieving high welding success rate; and in addition, by means of movable arrangement of the worktable, the whole battery module can be completely welded only by one-time setup, thus being simple, convenient and fast in operation.

Description

一种方型电池模组激光焊接夹具A square battery module laser welding fixture

技术领域technical field

本发明涉及一种夹具,尤其涉及一种方型电池模组激光焊接夹具。The invention relates to a fixture, in particular to a square battery module laser welding fixture.

背景技术Background technique

在目前的非铆接方式组装锂离子电池成组的过程中,需要使用双针点焊将铜镍复合板焊接到电池盖板的不锈钢压板上。现有的双针点焊设备虽然投入成本低,操作简单,但是焊接质量一般、熔深小、速度慢,而且发热量大。另外,随着动力电池倍率性能的提高,要求的放电电流大,传统的铜镍复合板已经无法满足负载大电流通过的需要,必须改用紫铜板,而双针点焊设备对紫铜板的焊接效果差。激光焊接的质量好,速度快,熔深大,自动化程度高,但是,目前采用激光焊接电池模组和铜连接板时只能采用手工操作,效率低、批次稳定性差。急需开发专门针对电池模组的激光焊接夹具。In the current non-riveting method of assembling lithium-ion batteries into groups, it is necessary to use double-needle spot welding to weld the copper-nickel composite plate to the stainless steel pressure plate of the battery cover. Although the existing double-needle spot welding equipment has low investment cost and simple operation, the welding quality is average, the penetration depth is small, the speed is slow, and the heat generation is large. In addition, with the improvement of the power battery rate performance, the required discharge current is large, and the traditional copper-nickel composite board can no longer meet the needs of the large load current. It must be replaced by a red copper board, and the welding of the red copper board by the double-pin spot welding equipment poor effect. The quality of laser welding is good, the speed is fast, the depth of penetration is large, and the degree of automation is high. However, at present, laser welding of battery modules and copper connection plates can only be done manually, with low efficiency and poor batch stability. There is an urgent need to develop a laser welding fixture specifically for battery modules.

发明内容Contents of the invention

本发明的目的在于提供一种用于锂离子电池模组和连接片焊接的夹具。其包括工作台、压紧机构及“H”型龙门支撑结构。所述的压紧机构位于“H”型龙门支撑结构上,其包括用于将连接片压紧在电池盖板的压板上的压紧架以及气缸驱动装置。所述的“H”型龙门支撑结构固定在工作台两侧,其包括“H”型龙门支撑架和和滑轨。所述的工作台包括X、Y轴驱动装置和电池模组固定平台。The object of the present invention is to provide a fixture for welding a lithium-ion battery module and a connecting piece. It includes a workbench, a pressing mechanism and an "H" type gantry support structure. The pressing mechanism is located on the "H" type gantry support structure, which includes a pressing frame and a cylinder driving device for pressing the connecting piece on the pressing plate of the battery cover. The "H" type gantry support structure is fixed on both sides of the workbench, which includes an "H" type gantry support frame and slide rails. The workbench includes X and Y axis driving devices and a battery module fixing platform.

本发明解决技术问题提供如下方案:The present invention solves technical problem and provides following scheme:

一种方型电池模组激光焊接夹具,包括包括工作台、压紧机构及“H”型龙门支撑结构,所述压紧机构位于“H”型龙门支撑结构上,其包括一个压紧架和气缸驱动装置以及气缸驱动装置固定平台,所述压紧机构位于“H”型龙门支撑结构上,其具有与连接片紧密接触的带有狭缝的压紧架。A square battery module laser welding fixture, including a workbench, a pressing mechanism and an "H" type gantry support structure, the pressing mechanism is located on the "H" type gantry support structure, which includes a pressing frame and The cylinder driving device and the cylinder driving device fix the platform, and the pressing mechanism is located on the "H" type gantry support structure, which has a pressing frame with a slit in close contact with the connecting piece.

所述压紧机构还包括气缸驱动装置,所述的气缸驱动装置可以驱动压紧架压紧在电池模组顶端。The pressing mechanism also includes a cylinder driving device, which can drive the pressing frame to press on the top of the battery module.

所述“H”型龙门支撑结构上设有滑轨和限位块。The "H" type gantry support structure is provided with slide rails and limit blocks.

所述“H”型龙门支撑架3固定在工作台的两侧,其包括“H”型龙门支撑架和激光头驱动装置。The "H" type gantry support frame 3 is fixed on both sides of the workbench, and it includes an "H" type gantry support frame and a laser head driving device.

所述“H”型龙门支撑结构包括两段通过支撑件焊接在一起的龙门支撑架The "H" type gantry support structure includes two gantry support frames welded together by supports

与现有技术相比较,本发明的夹具采用了压紧机构,焊接时能够很好地保证连接片和电池盖板紧密接触,焊接成功率高。另外,通过工作台的活动设置,电池模组只需一次设定,即可完成整个模组的焊接,操作简便快捷。Compared with the prior art, the fixture of the present invention adopts a pressing mechanism, which can well ensure the close contact between the connecting piece and the battery cover plate during welding, and has a high welding success rate. In addition, through the active setting of the workbench, the battery module only needs to be set once to complete the welding of the entire module, which is easy and fast to operate.

附图说明Description of drawings

图1是本发明一较佳实施例的示意图。Fig. 1 is a schematic diagram of a preferred embodiment of the present invention.

图2是图1中压紧架的放大图。Fig. 2 is an enlarged view of the pressing frame in Fig. 1 .

图3是图1的俯视图。FIG. 3 is a top view of FIG. 1 .

图4是图1装载电池时的示意图。Fig. 4 is a schematic diagram of Fig. 1 when the battery is loaded.

图5是本发明实施例二的示意图。Fig. 5 is a schematic diagram of Embodiment 2 of the present invention.

图6a是图5中压紧架的放大图。Fig. 6a is an enlarged view of the compression frame in Fig. 5 .

图6b是图6a的放大图。Figure 6b is an enlarged view of Figure 6a.

图7是图5装载电池时的俯视图。Fig. 7 is a top view of Fig. 5 when the battery is loaded.

具体实施方式Detailed ways

实施例一Embodiment one

请参阅图1,是本发明的一较佳实施例,适用于光纤输出型激光器。该电池组和连接片焊接的夹具主要包括工作台1,压紧机构2及“H”型龙门支撑结构3。Please refer to FIG. 1 , which is a preferred embodiment of the present invention, which is applicable to a fiber output laser. The fixture for welding the battery pack and the connecting piece mainly includes a workbench 1, a pressing mechanism 2 and an "H" type gantry support structure 3.

所述压紧机构固定于“H”型龙门支撑结构3上,其包括一个压紧架4和气缸驱动装置5。压紧架4为有狭缝6的钢制结构(请参阅图2)。压紧架4的两端分别与气缸驱动装置5的活塞杆17连接。压紧架4底面有含狭缝6的橡胶块7(请参阅图2)。The pressing mechanism is fixed on the "H" type gantry support structure 3, which includes a pressing frame 4 and a cylinder driving device 5. The pressing frame 4 is a steel structure with a slit 6 (please refer to Fig. 2). Both ends of the pressing frame 4 are respectively connected with the piston rod 17 of the cylinder driving device 5 . The bottom surface of the compression frame 4 has a rubber block 7 containing a slit 6 (please refer to FIG. 2 ).

所述“H”型龙门支撑架3固定在工作台1的两侧,其包括“H”型龙门支撑架8和激光头驱动装置9,驱动装置9由驱动电机10和第二螺杆11组成。驱动电机10使第二螺杆11旋转,用于驱动激光头13移动(请参阅图3、4)。The "H" type gantry support frame 3 is fixed on both sides of the workbench 1, and it includes an "H" type gantry support frame 8 and a laser head driving device 9, and the driving device 9 is composed of a driving motor 10 and a second screw 11. The driving motor 10 rotates the second screw 11 for driving the laser head 13 to move (please refer to FIGS. 3 and 4 ).

所述工作台包括X、Y轴驱动装置18和支撑平台14。由驱动电机19使第一螺杆20旋转用于驱动支撑平台14移动。The workbench includes X and Y-axis driving devices 18 and a supporting platform 14 . The first screw 20 is rotated by the driving motor 19 to drive the supporting platform 14 to move.

请参阅图4,在进行锂离子电池模组15和连接片16的激光焊接时,首先,启动X、Y轴驱动装置18带动支撑平台14,使电池模组15和连接片16移动到相应位置;接下来,启动气缸5,推动活塞杆17带动压紧架4将连接片16压紧在电池15顶端;启动激光,使激光穿过狭缝6射在连接片16,与此同时,启动激光头驱动装置9驱动激光头13移动,使激光沿着狭缝6的方向移动到预订位置后,停止激光。停止气缸5工作,使活塞杆17带动压紧架4脱离连接片16,再启动X、Y轴驱动装置18带动支撑平台14,使电池模组15和连接片16移动到相应位置,开始下一次焊接,此次激光焊接时,激光头驱动装置9驱动激光头13沿着与上次相反方向移动,带动激光头13回到初始位置。Please refer to Fig. 4, when carrying out the laser welding of lithium-ion battery module 15 and connecting piece 16, first, start X, Y-axis driving device 18 to drive support platform 14, make battery module 15 and connecting piece 16 move to corresponding position ; Next, start the cylinder 5, push the piston rod 17 to drive the compression frame 4 to compress the connecting piece 16 on the top of the battery 15; start the laser, make the laser pass through the slit 6 and shoot at the connecting piece 16, and at the same time, start the laser The head driving device 9 drives the laser head 13 to move, and after the laser moves to a predetermined position along the direction of the slit 6, the laser is stopped. Stop the work of the cylinder 5, make the piston rod 17 drive the compression frame 4 to break away from the connecting piece 16, and then start the X, Y axis driving device 18 to drive the supporting platform 14, so that the battery module 15 and the connecting piece 16 are moved to the corresponding positions, and the next time is started. Welding, during laser welding this time, the laser head driving device 9 drives the laser head 13 to move in the opposite direction from last time, and drives the laser head 13 to return to the initial position.

实施例二Embodiment two

请参阅图5-7,本实施例适用于固定光路输出型激光器。该电池组和连接片焊接的夹具主要包括工作台1,压紧机构2及“H”型龙门支撑结构3。Please refer to Figs. 5-7, this embodiment is applicable to a fixed optical path output laser. The fixture for welding the battery pack and the connecting piece mainly includes a workbench 1, a pressing mechanism 2 and an "H" type gantry support structure 3.

所述压紧机构固定于“H”型龙门支撑结构3上,其包括一个压紧架30(请参阅图6)和气缸驱动装置5。压紧架30为有狭缝6的钢制结构。压紧架30的两端分别与气缸驱动装置5的活塞杆17连接。压紧架30底面有含狭缝6的橡胶块7。The pressing mechanism is fixed on the "H" type gantry support structure 3, which includes a pressing frame 30 (please refer to FIG. 6 ) and an air cylinder driving device 5 . The pressing frame 30 is a steel structure with a slit 6 . Both ends of the pressing frame 30 are respectively connected with the piston rod 17 of the cylinder driving device 5 . A rubber block 7 containing a slit 6 is arranged on the bottom surface of the pressing frame 30 .

所述“H”型龙门支撑架固定在工作台1的两侧,其包括“H”型龙门支撑架21和压紧机构滑轨22。“H”型龙门支撑架21上固定有限位块23,用于限制压紧机构滑轨22的滑动范围。压紧机构滑轨22包括“L”气缸支架24和滑轨25。The "H" type gantry support frame is fixed on both sides of the workbench 1, and it includes an "H" type gantry support frame 21 and a pressing mechanism slide rail 22. A limit block 23 is fixed on the "H" type gantry support frame 21, which is used to limit the sliding range of the slide rail 22 of the pressing mechanism. The pressing mechanism slide rail 22 includes an "L" cylinder bracket 24 and a slide rail 25 .

所述工作台包括X、Y轴驱动装置18和支撑平台14。由驱动电机19使第一螺杆20旋转用于驱动支撑平台14移动。The workbench includes X and Y-axis driving devices 18 and a supporting platform 14 . The first screw 20 is rotated by the driving motor 19 to drive the supporting platform 14 to move.

在进行锂离子电池模组15和连接片16的激光焊接时,首先,启动X、Y轴驱动装置18带动支撑平台14,使电池模组15和连接片16移动到相应位置;接下来,启动气缸5,推动活塞杆17带动压紧架30将连接片16压紧在电池15顶端;启动激光,使激光穿过狭缝6射在连接片16,与此同时,启动工作台X轴驱动装置18带动支撑平台14、电池模组15、连接片16运动,同时受摩擦力的作用,电池模组15、连接片16带动着压紧机构2、“L”气缸支架24沿着滑轨25运动,,使激光沿着狭缝6到预订位置后,停止激光,压紧机构2、“L”气缸支架24也停止运动。停止气缸5工作,使活塞杆17带动压紧架4脱离连接片16,再启动X、Y轴驱动装置18带动支撑平台14,使电池模组15和连接片16移动到相应位置,开始下一次焊接,此次激光焊接时,工作台X轴驱动装置18带动支撑平台14、电池模组15、连接片16和压紧机构2、“L”气缸支架24沿着滑轨25并与上次相反方向运动,带动压紧机构2回到初始位置。When performing laser welding of the lithium-ion battery module 15 and the connecting piece 16, first, start the X, Y-axis driving device 18 to drive the support platform 14, so that the battery module 15 and the connecting piece 16 are moved to the corresponding positions; next, start Cylinder 5, push the piston rod 17 to drive the compression frame 30 to press the connecting piece 16 on the top of the battery 15; start the laser, make the laser pass through the slit 6 and shoot on the connecting piece 16, at the same time, start the X-axis driving device of the workbench 18 drives the support platform 14, the battery module 15, and the connecting piece 16 to move, and at the same time, under the action of friction, the battery module 15, the connecting piece 16 drives the pressing mechanism 2, and the "L" cylinder bracket 24 moves along the slide rail 25 ,, After the laser is moved to the predetermined position along the slit 6, the laser is stopped, and the pressing mechanism 2 and the "L" cylinder support 24 also stop moving. Stop the work of the cylinder 5, make the piston rod 17 drive the compression frame 4 to break away from the connecting piece 16, and then start the X, Y axis driving device 18 to drive the supporting platform 14, so that the battery module 15 and the connecting piece 16 are moved to the corresponding positions, and the next time is started. Welding, during laser welding this time, the X-axis driving device 18 of the workbench drives the support platform 14, the battery module 15, the connecting piece 16 and the pressing mechanism 2, and the "L" cylinder bracket 24 is along the slide rail 25 and is opposite to the last time Direction movement drives the pressing mechanism 2 back to the initial position.

由于本发明的夹具采用了压紧结构,保证了连接片和电池模组的紧密接触,从而确保了激光焊接的效果。结合激光器的自动化控制程序,每个电池模组的焊接仅需控制初始位置,一次设定,即可完成整组模块的焊接,省时高效。Since the fixture of the present invention adopts a compression structure, the close contact between the connecting piece and the battery module is ensured, thereby ensuring the effect of laser welding. Combined with the automatic control program of the laser, the welding of each battery module only needs to control the initial position, and once set, the welding of the entire group of modules can be completed, saving time and efficiency.

Claims (1)

1. a laser welding fixture for square battery module, comprise workbench, hold-down mechanism and " H " type gantry supporting structure, described hold-down mechanism is positioned on " H " type gantry supporting structure, it comprises a clamping frame and cylinder driver and cylinder driver fixed platform, it is characterized in that: " H " type gantry supporting structure is by a left side, right two bracing frames and be connected to a left side, crossbeam between right two bracing frames is formed, described hold-down mechanism is positioned on " H " type gantry supporting structure, it has the clamping frame with brace close contact, described clamping frame upper, lower two surfaces are provided with slit, there is the block rubber containing slit described clamping frame bottom surface, described hold-down mechanism also comprises cylinder driver, the two ends of clamping frame are connected with the piston rod of cylinder driver respectively, described piston rod controls clamping frame in the vertical direction, lower movement, and described cylinder driver drives clamping frame to be pressed on battery modules top, described " H " type gantry supporting structure is provided with slide rail and limited block, described " H " type gantry supporting structure is fixed on the both sides of workbench, it comprises " H " type gantry bracing frame and laser head drive unit, described workbench comprises X, Y-axis Working table driving device and support platform, by table drive motor, the first screw rod is rotated for driving support platform to move, laser head drive unit is made up of laser head drive motors and the second screw rod, and laser head can be movable on clamping frame along slit.
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