CN219951246U - Plating layer structure of palladium-nickel alloy - Google Patents

Plating layer structure of palladium-nickel alloy Download PDF

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CN219951246U
CN219951246U CN202321559345.1U CN202321559345U CN219951246U CN 219951246 U CN219951246 U CN 219951246U CN 202321559345 U CN202321559345 U CN 202321559345U CN 219951246 U CN219951246 U CN 219951246U
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nickel
plating layer
palladium
layer
plating
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黎小阳
郭崇武
赖奂汶
陈媚
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Guangzhou Ultra Union Chemicals Ltd
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Guangzhou Ultra Union Chemicals Ltd
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Abstract

The utility model discloses a plating layer structure of palladium-nickel alloy plating, which comprises a zinc alloy die casting substrate, and a cyanide-free preplating copper layer, a pyrophosphate copper layer, a copper acid plating layer, a bright nickel plating layer, a nickel-phosphorus alloy plating layer and a palladium-nickel alloy plating layer which are sequentially prepared on the zinc alloy die casting substrate from inside to outside. The utility model discloses a plating layer structure of palladium-nickel alloy, which is characterized in that the binding force of the plating layer is measured by a thermal shock test method according to GB/T5270-2005 'test method for the adhesion strength of a metal coating electro-deposition layer and a chemical deposition layer on a metal substrate', and the binding force meets the standard requirement. According to GB/T10125-2021 salt spray test for artificial atmosphere corrosion test, neutral salt spray test is carried out for 264 hours, no corrosive substances are generated on the surface of a plating part, and the plating structure has good corrosion resistance. The process is environment-friendly and has good market prospect.

Description

Plating layer structure of palladium-nickel alloy
Technical Field
The utility model belongs to the field of metal electroplating, and particularly relates to a plating layer structure of palladium-nickel alloy plating.
Background
The palladium-nickel alloy plating layer is prepared by a palladium-nickel alloy electroplating process, wherein the mass fractions of palladium and nickel are respectively 70% and 30%. The palladium-nickel alloy plating layer is white and bright in color, elegant and uniform, good in covering capability, excellent in wear resistance and sweat acid resistance, is generally used for decorative plating layers, and is most suitable for decorations such as electrogalvanized alloy die castings, e.g. jewelry, watches, glasses and the like.
According to the traditional process, the zinc alloy die casting is subjected to cyanide copper plating process to prepare a pre-copper plating layer, and then pyrophosphate copper plating, acid copper plating, bright nickel plating and the like are carried out. Cyanide is one of the extremely toxic compounds, and the use of cyanide has the problems of high pollution and high risk, and the use of cyanide is more and more strictly regulated in China. For this reason, there have been a great deal of development and research on cyanide-free copper plating processes, but there have been many efforts to completely replace cyanide-free copper plating with cyanide-free copper plating [1]
The copper plating process of polymeric thiocyanate is a non-cyanide copper plating process which is newly developed, and is characterized in that the copper plating process adopts polymeric cuprous thiocyanate as main salt, and sodium polymeric thiocyanate is used as a complexing agent, and the process performance of the copper plating process is close to that of cyanide copper plating.
Reference is made to: [1] qin Zuzu, li Jiansan, xu Jinlai, national and international advances in cyanide-free copper plating process research [ J ], electroplating and finishing, 2015, 34 (3): 149-152.
Disclosure of Invention
The utility model provides a plating layer structure of palladium-nickel alloy plating, which aims to solve the problem of high pollution caused by preplating copper in a cyanide copper plating process for zinc alloy die castings. In order to achieve the above purpose, the utility model adopts the following technical scheme:
the palladium-nickel alloy plating layer structure comprises a zinc alloy die casting substrate, and a cyanide-free preplating copper layer, a pyrophosphate copper layer, an acid copper layer, a bright nickel layer, a nickel-phosphorus alloy layer and a palladium-nickel alloy layer which are sequentially prepared on the zinc alloy die casting substrate from inside to outside;
the cyanide-free preplating copper layer is prepared by adopting a polymerized thiocyanate copper plating process;
the thickness of the cyanide-free preplating copper layer is 2-5 mu m.
Preferably, the thickness of the pyrophosphate copper plating layer is 5 to 12 μm.
Preferably, the thickness of the acid copper plating layer is 7-17 μm.
Preferably, the thickness of the bright nickel plating layer is 5-12 mu m.
Preferably, the thickness of the nickel-phosphorus alloy coating is 0.5-3.5 mu m.
Preferably, the thickness of the palladium-nickel alloy plating layer is 0.1-0.8 mu m.
The surface of the zinc alloy die casting substrate is provided with more pores, the copper plating speed of the polymeric thiocyanate is lower, and the preplating copper layer prepared by adopting the process can not effectively seal the pores on the surface of the zinc alloy die casting, so that the pores can be completely sealed by carrying out pyrophosphate copper plating. The plating structure can well prevent corrosion of corrosive medium to the direction of the substrate. Plating nickel-phosphorus alloy on the bright nickel plating layer and then plating palladium-nickel alloy can increase the corrosion resistance of the plating layer.
Compared with the prior art, the utility model has the following beneficial effects:
1. the plating structure of the palladium-nickel alloy disclosed by the utility model adopts a polymeric thiocyanate copper plating process to replace high-toxicity cyanide copper plating, so that the problem of high pollution caused by cyanide is solved;
2. the plating layer structure of the palladium-plated nickel alloy prepared by the utility model meets the requirements of GB/T5270-2005 standard of test method comment on adhesion strength of a metal coating electro-deposition and chemical deposition layer on a metal matrix.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and constitute a part of this specification, are incorporated in and constitute a part of this specification and do not limit the utility model in any way, and in which:
fig. 1 is a schematic diagram of the plating structure of examples 1 and 2 of the present utility model.
Description of the embodiments
The present utility model will now be described in detail with reference to the drawings and the specific embodiments thereof, wherein the exemplary embodiments and descriptions of the present utility model are provided for illustration of the utility model and are not intended to be limiting.
And preparing a cyanide-free preplating layer, a pyrophosphate copper plating layer, an acid copper plating layer, a bright nickel plating layer, a nickel-phosphorus alloy plating layer and a palladium-nickel alloy plating layer on the zinc alloy die casting substrate sequentially from inside to outside.
The prior pretreatment process is adopted to remove wax, oil and activate the zinc alloy die casting.
And preparing the cyanide-free preplating copper layer by adopting a polymeric thiocyanate copper plating process after pretreatment of the zinc alloy die casting.
Preferably, the thickness of the cyanide-free preplating copper layer is 2-5 μm.
Preferably, the cyanide-free preplating copper layer is prepared by adopting an HT-810 polymerized thiocyanate copper plating process of Zunyi electroplating materials Co., ltd: 17-23 g/L of polymerized cuprous thiocyanate, 100-160 g/L of polymerized sodium thiocyanate, 8-12 g/L of potassium sodium tartrate, 1-2 mL/L of HT-810 brightening agent, 2-4 mL/L of HT-810 locating agent, 45-55 ℃ of plating bath temperature, 12-13 pH range of plating solution and 0.5-1.0A/dm of cathode current density 2 The cathode moves for 4-6 m/min, and the anode current density is less than or equal to 0.5A/dm 2 Oxygen-free electrolytic copper corners (or copper particles) are used as anodes.
And preparing a pyrophosphate copper plating layer by adopting the current pyrophosphate copper plating process after pre-plating copper of the zinc alloy die casting. Preferably, the thickness of the pyrophosphate copper plating layer is 5 to 12 μm.
And preparing an acid copper plating layer by adopting the current acid copper plating process after the pyrophosphate of the zinc alloy die casting is plated with copper. Preferably, the thickness of the acid copper plating layer is 7-17 μm.
And preparing a bright nickel coating by adopting the current bright nickel plating process after the zinc alloy die casting is coated with acid copper. Preferably, the thickness of the bright nickel plating layer is 5-12 mu m.
And after the zinc alloy die casting is plated with bright nickel, preparing a nickel-phosphorus alloy plating layer by adopting the current nickel-phosphorus alloy plating process.
Preferably, the thickness of the nickel-phosphorus alloy coating is 0.5-3.5 mu m.
Preferably, the nickel-phosphorus alloy plating layer is prepared by adopting an EMFASI 8812 nickel-phosphorus alloy electroplating process in the super-bonding chemical industry: 450-550 mL/L of EMFASI 8812 MU cylinder opener, 280-340 g/L of nickel sulfate, 2.5-2.7 pH range of plating solution, 60-65 ℃ of operation temperature and 3-6A/dm of cathode current density 2 The cathode moves 3-5 m/min.
And after the zinc alloy die casting is plated with the nickel-phosphorus alloy, preparing a palladium-nickel alloy plating layer by adopting the current palladium-nickel alloy electroplating process.
Preferably, the thickness of the palladium-nickel alloy plating layer is 0.1-0.8 mu m.
Preferably, the palladium-nickel alloy plating layer is prepared by adopting a PNP-7030 palladium-nickel alloy electroplating process in super-bonding chemical industry: PNP-7030 cylinder opener is water aqua, stock solution is used without dilution, the mass concentration of palladium in the prepared plating solution is 4-6 g/L, the mass concentration of nickel is 5.5-8.5 g/L, the pH range of the plating solution is 8.5-9.5, the operating temperature is 20-30 ℃, and the cathode current density is 0.5-1.2A/dm 2 The cathode moves 3-5 m/min.
And the zinc alloy die casting is plated with palladium-nickel alloy, washed by water and dried for 15-25 min at 70-80 ℃.
Examples
As shown in fig. 1, a plating structure of palladium-nickel alloy plating comprises a zinc alloy die casting substrate 1, and a cyanide-free preplating copper layer 2, a pyrophosphate copper layer 3, an acid copper layer 4, a bright nickel layer 5, a nickel-phosphorus alloy layer 6 and a palladium-nickel alloy layer 7 which are sequentially prepared on the zinc alloy die casting substrate 1 from inside to outside.
1. Pretreatment:
the zinc alloy die casting substrate 1 is subjected to chemical paraffin removal, water washing, ultrasonic paraffin removal, water washing, chemical degreasing, water washing, ultrasonic degreasing, water washing, acid salt activation and water washing.
2. Cyanide-free preplating copper:
after the zinc alloy die casting is pretreated, a cyanide-free preplating copper layer 2 is prepared by adopting an HT-810 polymeric thiocyanate copper plating process of Zunyi electroplating materials limited company, and the thickness of the copper layer is 3 mu m.
18g/L of polymerized cuprous thiocyanate, 120g/L of polymerized sodium thiocyanate, 10g/L of potassium sodium tartrate, 1.5mL/L of HT-810 brightening agent, 3mL/L of HT-810 locating agent, 53 ℃ of plating bath temperature, 12.8 of plating solution pH and 0.7A/dm of cathode current density 2 The cathode was moved 5m/min and the anode current density was 0.3A/dm 2 An oxygen-free electrolytic copper corner was used as the anode.
3. Pyrophosphate copper plating:
after cyanide-free preplating copper of the zinc alloy die casting, the pyrophosphate copper plating layer 3 is prepared by adopting the current pyrophosphate copper plating process, and the thickness of the plating layer is 8 mu m.
4. Copper plating:
after the pyrophosphate of the zinc alloy die casting is plated with copper, an acid copper plating layer 4 is prepared by adopting the current acid copper plating process, and the thickness of the plating layer is 10 mu m.
5. Plating bright nickel:
after the zinc alloy die casting is coated with acid copper, a bright nickel coating 5 is prepared by adopting the current bright nickel plating process, and the thickness of the coating is 10 mu m.
6. Nickel-phosphorus alloy:
after the zinc alloy die casting is plated with bright nickel, an EMFASI 8812 nickel-phosphorus alloy electroplating process of super-bonding chemical industry is adopted to prepare a nickel-phosphorus alloy plating layer 6, and the thickness of the plating layer is 2 mu m.
EMFASI 8812 MU cylinder opener 430mL/L, nickel sulfate 290g/L, plating solution pH 2.6, operating temperature 62 ℃, cathode current density 3.5A/dm 2 The cathode was moved 4m/min.
7. Plating palladium nickel alloy:
and after the zinc alloy die casting is plated with the nickel-phosphorus alloy, a PNP-7030 palladium-nickel alloy electroplating process in super-bonding chemical industry is adopted to prepare a palladium-nickel alloy coating 7, and the thickness of the coating is 0.5 mu m.
PNP-7030 cylinder opener is water aqua, stock solution is used without dilution, palladium chloride is added in proper amount, the mass concentration of palladium in the prepared plating solution is 4.5g/L, the mass concentration of nickel is 6.5g/L, the pH value of the plating solution is 9, the operating temperature is 23 ℃, and the cathode current density is 0.8A/dm 2 The cathode was moved 4m/min.
8. And (3) drying:
and the zinc alloy die casting is plated with palladium-nickel alloy, washed with water and dried.
Examples
As shown in fig. 1, a plating structure of palladium-nickel alloy plating comprises a zinc alloy die casting substrate 1, and a cyanide-free preplating copper layer 2, a pyrophosphate copper layer 3, an acid copper layer 4, a bright nickel layer 5, a nickel-phosphorus alloy layer 6 and a palladium-nickel alloy layer 7 which are sequentially prepared on the zinc alloy die casting substrate 1 from inside to outside.
1. Pretreatment:
the zinc alloy die casting substrate 1 is subjected to chemical paraffin removal, water washing, ultrasonic paraffin removal, water washing, chemical degreasing, water washing, ultrasonic degreasing, water washing, acid salt activation and water washing.
2. Cyanide-free preplating copper:
after the zinc alloy die casting is pretreated, a non-cyanide copper plating layer 2 is prepared by adopting an HT-810 polymeric thiocyanate copper plating process of Zunyi electroplating materials limited company, and the thickness of the copper plating layer is 5 mu m.
22g/L of polymerized cuprous thiocyanate, 150g/L of polymerized sodium thiocyanate, 10g/L of potassium sodium tartrate, 1.5mL/L of HT-810 brightening agent, 3mL/L of HT-810 locating agent, 52 ℃ of plating bath temperature, 12.8 of plating solution pH and 0.8A/dm of cathode current density 2 The cathode was moved 5m/min and the anode current density was 0.4A/dm 2 Oxygen-free electrolytic copper particles are used as anode.
3. Pyrophosphate copper plating:
after cyanide-free preplating copper of the zinc alloy die casting, the pyrophosphate copper plating layer 3 is prepared by adopting the current pyrophosphate copper plating process, and the thickness of the plating layer is 6 mu m.
4. Copper plating:
after the pyrophosphate of the zinc alloy die casting is plated with copper, an acid copper plating layer 4 is prepared by adopting the current acid copper plating process, and the thickness of the plating layer is 12 mu m.
5. Plating bright nickel:
after the zinc alloy die casting is coated with acid copper, a bright nickel coating 5 is prepared by adopting the current bright nickel plating process, and the thickness of the coating is 8 mu m.
6. Nickel-phosphorus alloy:
after the zinc alloy die casting is plated with bright nickel, an EMFASI 8812 nickel-phosphorus alloy electroplating process of super-bonding chemical industry is adopted to prepare a nickel-phosphorus alloy plating layer 6, and the thickness of the plating layer is 2 mu m.
530mL/L of EMFASI 8812 MU cylinder opener, 330g/L of nickel sulfate, 2.6 pH of plating solution, 62 ℃ of operation temperature and 4A/dm of cathode current density 2 The cathode was moved 4m/min.
7. Plating palladium nickel alloy:
and after the zinc alloy die casting is plated with the nickel-phosphorus alloy, a PNP-7030 palladium-nickel alloy electroplating process in super-bonding chemical industry is adopted to prepare a palladium-nickel alloy coating 7, and the thickness of the coating is 0.5 mu m.
PNP-7030 cylinder opener is water aqua, stock solution is used without dilution, palladium chloride is added in proper amount, the mass concentration of palladium in the prepared plating solution is 5.5g/L, the mass concentration of nickel is 7.5g/L, the pH value of the plating solution is 9, the operating temperature is 28 ℃, and the cathode current density is 1A/dm 2 The cathode was moved 4m/min.
8. And (3) drying:
and the zinc alloy die casting is plated with palladium-nickel alloy, washed with water and dried.
Test example 1:
the palladium-nickel alloy plated articles prepared in this example 1 and example 2 were evaluated by a thermal shock test method according to GB/T5270-2005, test method for adhesion strength of electrodeposited and chemically deposited metal coating layer on Metal substrate. And (3) placing the plating part in a heating furnace, heating to 150 ℃, preserving heat for 30min, taking out, placing into water with room temperature, cooling suddenly, and ensuring that the plating layer does not foam or fall off, wherein the bonding force of the plating layer is good.
Test example 2:
the palladium-nickel alloy plating pieces prepared in the embodiment 1 and the embodiment 2 are subjected to a neutral salt spray test 264h according to the standard of GB/T10125-2021 salt spray test for artificial atmosphere corrosion test, no corrosive substances are generated on the surfaces of the plating pieces, and the prepared plating layers have good corrosion resistance.
The foregoing has outlined the detailed description of the embodiments of the present utility model, and the detailed description of the embodiments and the embodiments of the present utility model has been provided herein by way of illustration of specific examples, which are intended to be merely illustrative of the principles of the embodiments of the present utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model.

Claims (6)

1. The utility model provides a plating layer structure of palladium nickel alloy, which is characterized in that: comprises a zinc alloy die casting substrate, and a cyanide-free preplating copper layer, a pyrophosphate copper layer, an acid copper layer, a bright nickel layer, a nickel-phosphorus alloy layer and a palladium-nickel alloy layer which are sequentially prepared on the zinc alloy die casting substrate from inside to outside;
the cyanide-free preplating copper layer is prepared by adopting a polymerized thiocyanate copper plating process;
the thickness of the cyanide-free preplating copper layer is 2-5 mu m.
2. The palladium-plated nickel alloy plating layer structure according to claim 1, wherein: the thickness of the pyrophosphate copper plating layer is 5-12 mu m.
3. The palladium-plated nickel alloy plating layer structure according to claim 1, wherein: the thickness of the acid copper plating layer is 7-17 mu m.
4. The palladium-plated nickel alloy plating layer structure according to claim 1, wherein: the thickness of the bright nickel coating is 5-12 mu m.
5. The palladium-plated nickel alloy plating layer structure according to claim 1, wherein: the thickness of the nickel-phosphorus alloy plating layer is 0.5-3.5 mu m.
6. The palladium-plated nickel alloy plating layer structure according to claim 1, wherein: the thickness of the palladium-nickel alloy plating layer is 0.1-0.8 mu m.
CN202321559345.1U 2023-06-19 2023-06-19 Plating layer structure of palladium-nickel alloy Active CN219951246U (en)

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