CN219946505U - Plastic carrier tape pressing slot forming, punching and shearing integrated machine - Google Patents
Plastic carrier tape pressing slot forming, punching and shearing integrated machine Download PDFInfo
- Publication number
- CN219946505U CN219946505U CN202321730388.1U CN202321730388U CN219946505U CN 219946505 U CN219946505 U CN 219946505U CN 202321730388 U CN202321730388 U CN 202321730388U CN 219946505 U CN219946505 U CN 219946505U
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- carrier tape
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- 238000004080 punching Methods 0.000 title claims abstract description 59
- 229920003023 plastic Polymers 0.000 title claims abstract description 44
- 239000004033 plastic Substances 0.000 title claims abstract description 44
- 238000009740 moulding (composite fabrication) Methods 0.000 title claims abstract description 32
- 238000010008 shearing Methods 0.000 title claims abstract description 19
- 238000003825 pressing Methods 0.000 title claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 238000007731 hot pressing Methods 0.000 claims abstract description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 230000000007 visual effect Effects 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims description 24
- 238000005485 electric heating Methods 0.000 claims description 10
- 230000001502 supplementing effect Effects 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 8
- 238000000465 moulding Methods 0.000 description 8
- 238000003856 thermoforming Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000002950 deficient Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The utility model relates to a plastic carrier tape pressing slot forming, punching and shearing integrated machine which comprises a frame, wherein an automatic unreeling machine, a hot pressing flow channel, a punching mechanism, a detection flow channel and an automatic reeling machine are sequentially arranged on the frame, a feeding module is arranged beside the punching mechanism on the frame, the hot pressing flow channel comprises a first positioning block, a second positioning block and a locking screw, the detection flow channel is identical to the hot pressing flow channel in structure, a preheating assembly and a forming assembly are sequentially arranged beside the hot pressing flow channel on the frame, and a visual detection mechanism and a cutting mechanism are sequentially arranged beside the detection flow channel on the frame. The beneficial effects of the utility model are as follows: the hot press forming, punching, visual detection and cutting processing of the plastic carrier tape can be completed on the same equipment, and the processing efficiency and the production quality of the plastic carrier tape are improved.
Description
Technical Field
The utility model relates to the field of material belt production and processing equipment, in particular to a plastic carrier belt pressing groove forming, punching and shearing integrated machine.
Background
The carrier tape is a plastic material tape for storing electronic parts, the carrier tape is required to heat and press a flat strip-shaped blank in the processing process to form a trough capable of storing articles, then punching one side of the trough, and the carrier tape is convenient to circulate and roll in automatic equipment and finally detect.
Aiming at the molding processing of CN211467445U plastic products, a thermoforming machine with the prior publication number of CN211467445U comprises an upper die core and a lower die core, wherein heating mechanisms are arranged in the upper die core and the lower die core, and the upper die core and the lower die core are relatively folded to form a thermoforming cavity; the lower die core is fixedly arranged at the upper end of the carrier bearing seat, heating and heat-preserving components are symmetrically arranged on two sides of the lower die core in a sliding manner, the upper die core is arranged right above the lower die core correspondingly, the upper die core is connected with a sliding block of the screw rod servo driving device, and the sliding block can drive the upper die core and the lower die core to be folded to form the thermoforming cavity; the sliding block is provided with a guide plate, the heating and heat-preserving component extends out of the guide column towards the waist-shaped guide groove of the guide plate, and the sliding block drives the guide column to slide in the waist-shaped groove so that the heating and heat-preserving component approaches or is far away from the direction of the lower die core.
The thermoforming machine can perform thermoforming processing on a composite material by relatively closing the upper die core and the lower die core to form a thermoforming cavity, and the upper die core, the lower die core and the heating and heat-preserving assembly are jointly enclosed to form a closed heat-preserving and heating cavity to assist in heat preservation and heating of the thermoforming cavity, so that automation of thermoforming processing of the composite material can be effectively realized, and meanwhile, the cooperation of the screw rod servo driving device, the guide column and the waist-shaped groove can drive the upper die core and the heating and heat-preserving assembly to work, so that the energy utilization rate of equipment is improved, the linkage among the assemblies is enhanced, and loss is reduced.
Although the existing forming machine can realize the forming processing of plastic products, the carrier tape needs to be subjected to multiple working procedures in the processing process, the existing processing equipment can only correspond to single forming processing, the subsequent processing needs to be completed by placing the material tape on other machine stations, and the production efficiency is low.
Disclosure of Invention
The purpose of the utility model is that: the plastic carrier tape pressing slot forming, punching and shearing all-in-one machine can finish hot press forming, punching, visual detection and cutting processing of the plastic carrier tape on the same equipment, and improves the processing efficiency and the production quality of the plastic carrier tape.
In order to achieve the above object, the present utility model provides the following technical solutions: the utility model provides a plastics carrier band indent shaping shearing all-in-one that punches a hole, includes the frame, automatic unreeling machine, hot pressing runner, mechanism of punching a hole, detection runner and automatic rolling machine have set gradually in the frame, be located punching a hole the mechanism side in the frame and be provided with the pay-off module, the hot pressing runner includes first locating piece, second locating piece and locking screw, it is the same with the hot pressing runner to detect the runner structure, it has set gradually preheating assembly and shaping subassembly to be located hot pressing runner side in the frame, it has set gradually vision detection mechanism and cut-off mechanism to be located detection runner side in the frame, preheating assembly includes preheating support, fixes preheating cylinder at preheating support upper and lower both ends, fixes preheating slider, electric heating block, the heat conduction clamp plate on preheating cylinder piston rod, shaping subassembly includes shaping support, shaping cylinder, last mould benevolence, last slip table, lower mould benevolence and the slip table that lie in shaping support upper and lower both ends.
Further, the automatic unreeling machine and the automatic reeling machine are fixedly connected with the frame, the first positioning block is fixedly connected with the frame, the second positioning block is arranged in parallel with the first positioning block, the second positioning block is slidably connected with the frame, the locking screw is fixedly connected with the second positioning block, and the middle parts of the second positioning block and the first positioning block are provided with a trough.
Further, the punching mechanism comprises a punching support, a punching cylinder, a cutting die and a punching cutter, wherein the punching cutter is in sliding connection with the cutting die, the punching cutter is fixedly connected with a moving table of the punching cylinder, the punching cylinder and the cutting die are fixedly connected with the punching support, and a feeding groove is formed in the cutting die.
Further, the preheating support is fixedly connected with the frame, the preheating sliding block is in sliding connection with the preheating support, the electric heating block is fixedly connected with the preheating sliding block, and the heat conducting pressing plate is detachably connected with the electric heating block.
Further, shaping support and frame fixed connection, shaping cylinder and shaping support fixed connection, go up slip table and lower slip table all with shaping support sliding connection, go up mould benevolence and lower mould benevolence and go up slip table and lower slip table respectively and dismantle the connection, go up slip table and lower slip table respectively with the piston rod fixed connection of two shaping cylinders, fixedly connected with core on going up the mould benevolence, be equipped with the die cavity on the lower mould benevolence.
Further, the visual detection mechanism comprises a detection support, a CCD camera, a light supplementing lamp and a backlight lamp, wherein the detection support is fixedly connected with the frame, and the CCD camera, the light supplementing lamp and the backlight lamp are fixedly connected with the detection support.
Further, the feeding module comprises a linear module, a connecting plate and a sliding table cylinder, wherein the linear module is fixedly connected with the frame, the connecting plate is fixedly connected with a moving platform of the linear module, and the sliding table cylinder is fixedly connected with the connecting plate.
The beneficial effects of the utility model are as follows: through the cooperation of automatic unreeling machine, hot pressing runner, mechanism of punching a hole, detection runner, automatic rolling machine, preheat subassembly, shaping subassembly, visual detection mechanism and cut the mechanism and use, can accomplish the hot briquetting of plastics carrier tape, punch a hole, visual detection and cut processing on same equipment, improve the machining efficiency and the production quality of plastics carrier tape.
Drawings
FIG. 1 is a schematic axial view of a plastic carrier tape slot forming, punching and shearing integrated machine;
FIG. 2 is a schematic view of a hot pressing flow channel of a plastic carrier tape pressing slot forming, punching and shearing integrated machine;
FIG. 3 is a schematic diagram of a punching mechanism of the plastic carrier tape slot forming, punching and shearing integrated machine;
FIG. 4 is a schematic diagram of a preheating assembly and a forming assembly of the plastic carrier tape slot-pressing, forming, punching and shearing integrated machine;
fig. 5 is a schematic diagram of a visual detection mechanism of the plastic carrier tape slot-pressing, forming, punching and shearing integrated machine.
In the figure: 1. a frame; 2. hot pressing the runner; 201. a first positioning block; 202. a second positioning block; 203. locking a screw; 3. detecting a flow channel; 4. a punching mechanism; 401. a feed chute; 5. a preheating assembly; 501. preheating the bracket; 502. preheating a cylinder; 503. preheating the sliding block; 504. an electric heating block; 505. a thermally conductive platen; 6. a molding assembly; 601. forming a bracket; 602. a forming cylinder; 603. an upper die core; 604. an upper sliding table; 605. a lower die core; 606. a lower sliding table; 7. a visual detection mechanism; 701. detecting a bracket; 702. a CCD camera; 703. a light supplementing lamp; 704. a backlight; 8. a cutting mechanism; 9. a feeding module; 10. an automatic winding machine; 11. an automatic unreeling machine.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
Referring to the plastic carrier tape pressure slot forming punching shearing all-in-one machine shown in fig. 1-5, the machine comprises a machine frame 1, an automatic unreeling machine 11, a hot pressing runner 2, a punching mechanism 4, a detection runner 3 and an automatic reeling machine 10 are sequentially arranged on the machine frame 1, a feeding module 9 is arranged beside the punching mechanism 4 on the machine frame 1, the hot pressing runner 2 comprises a first positioning block 201, a second positioning block 202 and a locking screw 203, the detection runner 3 is identical to the hot pressing runner 2 in structure, the detection runner 3 and the hot pressing runner 2 can guide the feeding of plastic carrier tapes, a preheating component 5 and a forming component 6 are sequentially arranged beside the hot pressing runner 2 on the machine frame 1, a visual detection mechanism 7 and a cutting mechanism 8 are sequentially arranged beside the detection runner 3 on the machine frame 1, the visual detection mechanism 7 is used for adding and measuring carrier tapes for finishing forming and punching, the preheating component 5 comprises a preheating bracket 501, a preheating air cylinder 502 fixed at the upper end and the lower end of the preheating bracket 501, a preheating slide block 504, a heat conduction block 505 and a heat conduction component 505 fixed on the preheating air cylinder 502, and a forming core 601 and a lower end of the slide block 602 are arranged on the bracket 602 and a lower die 601.
The automatic unreeling machine 11 and the automatic reeling machine 10 are fixedly connected with the frame 1, the first positioning block 201 is fixedly connected with the frame 1, the second positioning block 202 is arranged in parallel with the first positioning block 201, the second positioning block 202 is slidably connected with the frame 1, the frame 1 can guide the sliding of the second positioning block 202, the second positioning block 202 is prevented from shifting in the sliding process, the locking screw 203 is fixedly connected with the second positioning block 202, the locking screw 203 can lock the position of the second positioning block 202, and the middle parts of the second positioning block 202 and the first positioning block 201 are provided with a trough.
The punching mechanism 4 comprises a punching support, a punching cylinder, a cutting die and a punching cutter, wherein the punching cutter is in sliding connection with the cutting die, the cutting die can guide the sliding of the punching cutter, the punching cutter is fixedly connected with a moving table of the punching cylinder, the punching cylinder and the cutting die are fixedly connected with the punching support, a feeding groove 401 is formed in the cutting die, and the feeding groove 401 is used for feeding and discharging a plastic carrier tape.
The preheating support 501 is fixedly connected with the frame 1, the preheating slide block 503 is in sliding connection with the preheating support 501, the preheating support 501 can guide the sliding of the preheating slide block 503 to prevent the preheating slide block 503 from shifting in the sliding process, the electric heating block 504 is fixedly connected with the preheating slide block 503, and the heat conducting pressing plate 505 is detachably connected with the electric heating block 504.
The molding support 601 is fixedly connected with the frame 1, the molding cylinder 602 is fixedly connected with the molding support 601, the upper sliding table 604 and the lower sliding table 606 are both in sliding connection with the molding support 601, the molding support 601 can guide the sliding of the upper sliding table 604 and the lower sliding table 606, the upper sliding table 604 and the lower sliding table 606 are prevented from deviating in the sliding process, the upper die core 603 and the lower die core 605 are respectively detachably connected with the upper sliding table 604 and the lower sliding table 606, the upper sliding table 604 and the lower sliding table 606 are respectively fixedly connected with piston rods of the two molding cylinders 602, a core is fixedly connected on the upper die core 603, and a cavity is formed in the lower die core 605.
The visual detection mechanism 7 comprises a detection support 701, a CCD camera 702, a light supplementing lamp 703 and a backlight lamp 704, wherein the light supplementing lamp 703 and the backlight lamp 704 are used for supplementing light in a poor light environment, the detection accuracy is improved, the detection support 701 is fixedly connected with the frame 1, and the CCD camera 702, the light supplementing lamp 703 and the backlight lamp 704 are fixedly connected with the detection support 701.
The feeding module 9 comprises a linear module, a connecting plate and a sliding table cylinder, wherein the linear module is fixedly connected with the frame 1, the connecting plate is fixedly connected with a moving platform of the linear module, and the sliding table cylinder is fixedly connected with the connecting plate
The working principle of the utility model is as follows: before the plastic carrier tape is used, the positions of the second positioning blocks 202 of the hot pressing runner 2 and the detecting runner 3 can be adjusted according to the specification of the plastic carrier tape, the second positioning blocks 202 can be slid to proper positions by unscrewing the locking screw 203, and then the proper heat conducting pressing plate 505, the upper die core 603, the lower die core 605 and the cutting die are selected according to the processing requirement of the plastic carrier tape for installation.
When the plastic carrier tape is used, the automatic unreeling machine 11, the automatic reeling machine 10 and the feeding module 9 carry out feeding circulation, in the circulation process, the plastic carrier tape is firstly heated at the preheating assembly 5, the preheating air cylinder 502 drives the preheating sliding block 503 to slide towards the plastic carrier tape, the electric heating block 504 is electrified and heated to pass through the heat conducting pressing plate 505 to heat the place where the plastic carrier tape needs to be subjected to the pressing groove, the heated plastic carrier tape is circulated to the forming station, at the moment, the piston rod of the forming air cylinder 602 stretches out, the upper die core 603 and the lower die core 605 slide towards the plastic carrier tape, the plastic carrier tape is processed by the pressing groove forming machine under the action of the core and the lower die core 603, then the plastic carrier tape is circulated to the punching mechanism 4 to punch the plastic carrier tape towards one side of the first positioning block 201, the punched plastic carrier tape flows to the detecting station, the CCD camera 702 is used for detecting whether the defective part exists on the plastic carrier tape, and if the defective part exists, the cutting-off mechanism cuts off and separates the defective part from the whole carrier tape.
The above examples are provided to further illustrate the utility model and do not limit the utility model to these specific embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be construed as being within the protection scope of the present utility model.
Claims (7)
1. The plastic carrier tape indent shaping shearing all-in-one that punches a hole, its characterized in that: including frame (1), automatic unreeling machine (11) has been set gradually on frame (1), hot pressing runner (2), mechanism (4) punches a hole, detect runner (3) and automatic rolling machine (10), be located on frame (1) and punch a hole mechanism (4) side and be provided with pay-off module (9), hot pressing runner (2) include first locating piece (201), second locating piece (202) and locking screw (203), detect runner (3) structure and hot pressing runner (2) the same, be located on frame (1) and hot pressing runner (2) side and set gradually preheating subassembly (5) and shaping subassembly (6) in order, be located on frame (1) and have set gradually vision detection mechanism (7) and cut mechanism (8) in detection runner (3) side, preheat subassembly (5) including preheat support (501), preheat cylinder (502) fixed both ends on preheating support (501), preheat slider (503), electric heating block (504), shaping clamp plate (505) on preheating cylinder (502), shaping subassembly (6) include that shaping support (601), insert (601) are located on support (602), shaping benevolence (602) and shaping mould (604) Lower mould benevolence (605) and lower slip table (606).
2. The plastic carrier tape indent forming, punching and shearing integrated machine of claim 1, wherein: the automatic unreeling machine (11) and the automatic reeling machine (10) are fixedly connected with the rack (1), the first positioning block (201) is fixedly connected with the rack (1), the second positioning block (202) is arranged in parallel with the first positioning block (201), the second positioning block (202) is slidably connected with the rack (1), the locking screw (203) is fixedly connected with the second positioning block (202), and the middle parts of the second positioning block (202) and the first positioning block (201) are provided with a trough.
3. The plastic carrier tape indent forming, punching and shearing integrated machine of claim 1, wherein: the punching mechanism (4) comprises a punching support, a punching cylinder, a cutting die and a punching cutter, the punching cutter is in sliding connection with the cutting die, the punching cutter is fixedly connected with a moving table of the punching cylinder, the punching cylinder and the cutting die are fixedly connected with the punching support, and a feeding groove (401) is formed in the cutting die.
4. The plastic carrier tape indent forming, punching and shearing integrated machine of claim 1, wherein: the preheating support (501) is fixedly connected with the frame (1), the preheating sliding block (503) is in sliding connection with the preheating support (501), the electric heating block (504) is fixedly connected with the preheating sliding block (503), and the heat conducting pressing plate (505) is detachably connected with the electric heating block (504).
5. The plastic carrier tape indent forming, punching and shearing integrated machine of claim 1, wherein: shaping support (601) and frame (1) fixed connection, shaping cylinder (602) and shaping support (601) fixed connection, go up slip table (604) and lower slip table (606) all with shaping support (601) sliding connection, go up mould benevolence (603) and lower mould benevolence (605) and go up slip table (604) and lower slip table (606) detachable connection respectively, go up slip table (604) and lower slip table (606) respectively with the piston rod fixed connection of two shaping cylinders (602), fixedly connected with core on last mould benevolence (603), be equipped with the die cavity on lower mould benevolence (605).
6. The plastic carrier tape indent forming, punching and shearing integrated machine of claim 1, wherein: the visual detection mechanism (7) comprises a detection support (701), a CCD camera (702), a light supplementing lamp (703) and a backlight lamp (704), wherein the detection support (701) is fixedly connected with the frame (1), and the CCD camera (702), the light supplementing lamp (703) and the backlight lamp (704) are fixedly connected with the detection support (701).
7. The plastic carrier tape indent forming, punching and shearing integrated machine of claim 1, wherein: the feeding module (9) comprises a linear module, a connecting plate and a sliding table cylinder, wherein the linear module is fixedly connected with the frame (1), the connecting plate is fixedly connected with a mobile station of the linear module, and the sliding table cylinder is fixedly connected with the connecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321730388.1U CN219946505U (en) | 2023-07-04 | 2023-07-04 | Plastic carrier tape pressing slot forming, punching and shearing integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321730388.1U CN219946505U (en) | 2023-07-04 | 2023-07-04 | Plastic carrier tape pressing slot forming, punching and shearing integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219946505U true CN219946505U (en) | 2023-11-03 |
Family
ID=88541670
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321730388.1U Active CN219946505U (en) | 2023-07-04 | 2023-07-04 | Plastic carrier tape pressing slot forming, punching and shearing integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219946505U (en) |
-
2023
- 2023-07-04 CN CN202321730388.1U patent/CN219946505U/en active Active
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