CN219944698U - Metal work piece hole machining surface protection device - Google Patents

Metal work piece hole machining surface protection device Download PDF

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Publication number
CN219944698U
CN219944698U CN202321652272.0U CN202321652272U CN219944698U CN 219944698 U CN219944698 U CN 219944698U CN 202321652272 U CN202321652272 U CN 202321652272U CN 219944698 U CN219944698 U CN 219944698U
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China
Prior art keywords
hole
workpiece
swing arm
protection device
mounting table
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Active
Application number
CN202321652272.0U
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Chinese (zh)
Inventor
杨秋利
何召祥
李海峰
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Shaanxi Baoguang Vacuum Electric Device Co ltd
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Shaanxi Baoguang Vacuum Electric Device Co ltd
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Abstract

The utility model belongs to the technical field of auxiliary tools, and particularly relates to a metal workpiece hole machining surface protection device which comprises a workbench, a corner cylinder and a mounting table, wherein the corner cylinder and the mounting table are arranged on the workbench; a workpiece with a hole to be machined is arranged on the mounting table; and a swing arm is arranged at the tail end of the telescopic rod of the corner cylinder, and a through hole corresponding to a hole to be machined on the workpiece is machined on the swing arm. The traditional processing technology of metal workpiece drilling and hole chamfering processing is thoroughly changed, the production period of the workpiece is shortened, the carrying and clamping times in the production process of the workpiece are reduced, the production efficiency of the workpiece is improved to be more than 2 times, the productivity is improved, and the production cost is greatly reduced.

Description

Metal work piece hole machining surface protection device
Technical Field
The utility model belongs to the technical field of auxiliary tools, and particularly relates to a metal workpiece hole machining surface protection device.
Background
Along with the continuous improvement of quality requirements such as the size, the form and position tolerance and the like of machined parts, the surface quality of the machined parts is also improved, and high-quality parts are the guarantee and precondition for the improvement of the overall quality of products. It is well known that in the machining of metal parts, machining holes in the parts is the most common one. According to different materials of the metal parts and different requirements of the parts, the surface requirements of the common parts are not very high, so that the common metal parts can be directly processed on the surfaces of the parts by drilling, chamfering and the like. The surface of the part is required to be higher, or the hardness of the material is relatively lower, so that the surface is easily scratched by metal scraps when hole machining is carried out, and the surface quality of the part is affected.
At present, in order to ensure that the quality of the peripheral surface of a hole is not affected when the hole is machined by a part, common hole machining processes are as follows: firstly, a certain margin is reserved on the surface of a part in the previous working procedure of the hole machining working procedure, then the surface of the part is subjected to hole turning, chamfering and other processing, and then the part is returned to the previous working procedure for finish machining. However, there is a problem that since there is a machining allowance on the surface of the part during the hole machining, the chamfer of the hole machining also includes an allowance, and meanwhile, the allowance left on the surface of each part machining hole is actually different, so that the size of the chamfer allowance is not easy to accurately control, and the consistency of the chamfer of the orifice after the finish machining of the surface of the return path is poor. In addition, in the process of returning to the previous working procedure for finish machining after hole machining, the surface states of the parts are similar, so that the quality hidden trouble of finish machining leakage exists. Meanwhile, the process returns to finish machining, so that the number of parts is increased by one turnover and one clamping, and the machining efficiency of the parts is reduced.
Therefore, the improvement of the part hole processing technology is urgently needed, the finish processing technology of the part returning to the last pass is eliminated, and the problems are thoroughly eliminated.
Disclosure of Invention
The utility model aims to provide a metal workpiece hole machining surface protection device, which solves the problems that a workpiece needs to be returned to finish machining and has low efficiency.
The utility model is realized by the following technical scheme:
a metal workpiece hole machining surface protection device comprises a workbench, a corner cylinder and a mounting table, wherein the corner cylinder and the mounting table are arranged on the workbench;
a workpiece with a hole to be machined is arranged on the mounting table;
and a swing arm is arranged at the tail end of the telescopic rod of the corner cylinder, and a through hole corresponding to a hole to be machined on the workpiece is machined on the swing arm.
Further, a positioning rod is further arranged on the workbench and is positioned between the corner air cylinder and the mounting table, and the positioning rod is used for supporting and positioning the swing arm.
Further, a positioning groove is prefabricated at the top end of the positioning rod.
Further, when the hole to be machined of the workpiece is Shan Kongshi, a through hole is prefabricated in the swing arm;
when the hole to be machined of the workpiece is porous, a plurality of through holes are prefabricated in the swing arm.
Further, inlay the cover on the swing arm, the through-hole is seted up on inlaying the cover.
Further, a clamping tool for clamping the workpiece is mounted on the mounting table.
Further, corner cylinder and mount table and workstation bolted connection.
Further, the swing arm is rotatably connected with the tail end of the telescopic rod of the corner cylinder.
Compared with the prior art, the utility model has the following beneficial technical effects:
the utility model discloses a metal workpiece hole machining surface protection device, which comprises a workbench, a corner cylinder and a mounting table, wherein the corner cylinder and the mounting table are arranged on the workbench; a workpiece with a hole to be machined is arranged on the mounting table; and a swing arm is arranged at the tail end of the telescopic rod of the corner cylinder, and a through hole corresponding to a hole to be machined on the workpiece is machined on the swing arm. The swing arm protects the surface of the workpiece during hole machining and chamfering, metal scraps can not scratch the peripheral surface of the hole, and the workpiece does not need to return to a previous procedure for finish machining after the hole machining is finished, so that the production period of the workpiece is greatly shortened, the surface quality of the workpiece is also protected, and the production efficiency of the workpiece is improved.
The traditional processing technology of metal workpiece drilling and hole chamfering processing is thoroughly changed, the production period of the workpiece is shortened, the carrying and clamping times in the production process of the workpiece are reduced, the production efficiency of the workpiece is improved to be more than 2 times, the productivity is improved, and the production cost is greatly reduced.
Further, a positioning rod of the swing arm is added, so that the repeated positioning precision of protection is ensured.
Drawings
FIG. 1 is a schematic structural diagram of a single-hole machining surface protecting device for metal workpieces according to embodiment 1 of the present utility model;
FIG. 2 is a schematic illustration of the lever of FIG. 1 during processing;
FIG. 3 is a side view of the locating lever;
FIG. 4 is a schematic structural view of a porous working surface protecting device for metal workpieces according to embodiment 2 of the present utility model;
fig. 5 is a schematic view of the lever of fig. 4 during processing.
Wherein, 1, a workbench; 2. a corner cylinder; 3. a positioning rod; 4. swing arms; 5. clamping a tool; 6. a workpiece; 7. a cutter; 8. a mounting table;
41. a through hole; 42. and (5) embedding.
Detailed Description
The objects, technical solutions and advantages of the present utility model will be more apparent from the following detailed description with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the utility model, i.e., the embodiments described are merely some, but not all, of the embodiments of the utility model.
The components illustrated in the figures and described and shown in the embodiments of the utility model may be arranged and designed in a wide variety of different configurations, and thus the detailed description of the embodiments of the utility model provided in the figures below is not intended to limit the scope of the utility model as claimed, but is merely representative of selected ones of the embodiments of the utility model. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present utility model, based on the figures and embodiments of the present utility model.
It should be noted that: the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, element, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, element, method, article, or apparatus.
The utility model aims at designing a processing device for preventing metal scraps from scratching the peripheral surface of a hole during hole processing and chamfering aiming at the hole processing procedure of a metal part, and meanwhile, the processing device can not return to the previous procedure for finish processing after the hole processing of the part is analyzed, so that the processing efficiency of the part can be seriously influenced. There is a need for improvements in the hole machining process design. The whole part is not returned to the machining procedure, and meanwhile, the periphery surface of the hole is effectively prevented from being scratched by metal scraps in the hole machining process. The technical scheme of protecting the peripheral surface all the time during hole processing is innovatively designed, so that the production efficiency of parts is improved, and the quality of the peripheral surface of the hole is well protected. Thereby greatly shortening the production cycle of the parts, protecting the surface quality of the parts and improving the production efficiency of the parts. The technical level of the metal part hole processing technology is improved continuously, and powerful guarantee is provided for the improvement of the productivity of enterprises. And the device is used for covering and thoroughly protecting.
The utility model adopts a special part surface protection device: a protection device specially designed for a metal part hole machining procedure. The surface around the hole is scratched by the metal scraps when the part is processed, and the most effective scheme is to shield and protect the surface around the hole, so that the possibility of scratching the surface by the metal scraps is thoroughly avoided. Meanwhile, the periphery of the hole is always shielded and protected in the hole machining process, and when the hole machining is finished, the shielding and protecting device is separated from the surface of the part when the part is taken, and the peripheral surface of the hole of the part is shielded and protected when the part is replaced and the hole is machined again, so that the surface of the part is machined by the environment-friendly protection hole in sequence. Aiming at the whole thought, the special protection device is designed by adopting the structure of the corner cylinder 2 and the swing arm 4.
The swing arm 4 is at a high point and far away from a position to be processed when the workpiece 6 is clamped, after the workpiece 6 is clamped, the swing arm 4 is driven to rotate by the rotating angle air cylinder 2 through operating the button, the swing arm 4 is tightly attached to the surface of a hole to be processed, and the purpose of protecting the peripheral surface of the hole is achieved. The peripheral surface of the hole is completely shielded and protected in the hole processing process, and the defects existing in the prior art are thoroughly overcome. The surface quality of the periphery of the hole of the workpiece 6 is effectively protected, and meanwhile, the production efficiency of the workpiece 6 is greatly improved, so that one revolution of the processing technology of the hole of the metal workpiece 6 is realized. Really realizes the efficient and stable-quality hole processing production process.
The selected corner cylinder 2 (90 degrees or 180 degrees are selected according to the tooling), the special step-by-step operation action of the corner cylinder 2 is determined, the proper applicability of the operation action is determined, and the positioning rod 3 is added, so that the repeated positioning precision of protection is ensured, and the special positioning structure is skillfully utilized. In addition, the device is a hole machining protection device which is applicable to both single-hole workpieces 6 and multi-hole workpieces 6, has wide application range and good and stable protection effect, and greatly improves the production efficiency of the workpieces 6.
The features and properties of the present utility model are described in further detail below with reference to examples.
Example 1
As shown in fig. 1 and 2, the utility model discloses a metal workpiece single-hole machining surface protection device, which comprises a workbench 1, a corner cylinder 2 and a mounting table 8, wherein the corner cylinder 2 and the mounting table 8 are arranged on the workbench 1; a workpiece 6 with a hole to be processed is arranged on the mounting table 8; a swing arm 4 is arranged at the tail end of the telescopic rod of the corner cylinder 2, and a through hole 41 corresponding to the position of a hole to be processed on the workpiece 6 is processed on the swing arm 4. The workbench 1 is further provided with a positioning rod 3, as shown in fig. 3, a positioning groove is prefabricated at the top end of the positioning rod 3, the positioning rod 3 is positioned between the corner cylinder 2 and the mounting table 8, and the positioning rod 3 is used for supporting and positioning the swing arm 4.
During processing, when the workpiece 6 is clamped, the swing arm 4 is positioned at a high point far away from the workpiece 6, after the workpiece 6 is clamped, the swing arm 4 gradually swings at an angle and gradually descends at the same time, then swings to a certain angle, the position is just above a hole to be processed of the workpiece 6, the distance is relatively close to the workpiece 6, finally, the swing arm 4 is guided into a positioning groove of the positioning rod 3 of the swing arm 4 vertically downwards again until the lower surface of the swing arm 4 is clung to a surface to be processed, namely, the corner cylinder 2 protection device completes the whole protection action. And then the cutter 7 drills, after the chamfering of the orifice is finished, the cutter 7 leaves, the corner cylinder 2 drives the swing arm 4 to reversely act to be far away from the workpiece 6, and the single-hole machining of the workpiece 6 is finished.
Example 2
As shown in fig. 4 and 5, the utility model discloses a porous machining surface protection device for a metal workpiece, which comprises a workbench 1, a corner cylinder 2 and a mounting table 8, wherein the corner cylinder 2 and the mounting table 8 are arranged on the workbench 1; a workpiece 6 with a hole to be processed is arranged on the mounting table 8; a swing arm 4 is arranged at the tail end of the telescopic rod of the corner cylinder 2, a bushing 42 is embedded on the swing arm 4, and a through hole 41 corresponding to the position of a hole to be processed on the workpiece 6 is processed on the bushing 42. The insert 42 is designed and replaced according to the requirement, various inserts 42 can be designed in advance, and the insert is selected according to the requirement during processing.
As shown in fig. 3, a positioning rod 3 is further arranged on the workbench 1, a positioning groove is prefabricated at the top end of the positioning rod 3, the positioning rod 3 is located between the corner cylinder 2 and the mounting table 8, and the positioning rod 3 is used for supporting and positioning the swing arm 4.
Firstly, when the workpiece 6 is clamped, the swing arm 4 is positioned at a high point far away from the workpiece 6, after the workpiece 6 is clamped, the swing arm 4 gradually swings at an angle and gradually descends at the same time, then swings to a certain angle, the position is just above a hole to be machined of the workpiece 6, the distance is relatively close to the workpiece 6, finally, the swing arm 4 is guided into a positioning groove of a positioning rod 3 of the swing arm 4 vertically downwards again until the lower surface of the swing arm 4 is clung to a surface to be machined, namely the corner cylinder 2 protection device completes the whole protection action. Then the cutter 7 drills, after the chamfering of the orifice is finished, the cutter 7 is in a mode of processing each hole one by one, the cutter 7 leaves, the corner cylinder 2 drives the swing arm 4 to reversely move away from the workpiece 6, an operator replaces and clamps the workpiece 6, the swing arm 4 swings to repeat the front movement, and the processing production of the holes of the workpiece 6 is completed in a circulating mode.
Specifically, the clamping workpiece 6 is fixed on the mounting table 8 through the clamping fixture 5.
The corner cylinder 2 and the mounting table 8 are connected with the workbench 1 through bolts, so that the assembly and the disassembly are convenient.
The swing arm 4 is rotationally connected with the tail end of the telescopic rod of the corner cylinder 2, so that the angle rotation of the swing arm 4 is realized.
Finally, it should be noted that: the above embodiments are only for illustrating the technical aspects of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the above embodiments, it should be understood by those of ordinary skill in the art that: modifications and equivalents may be made to the specific embodiments of the utility model without departing from the spirit and scope of the utility model, which is intended to be covered by the claims.

Claims (8)

1. The surface protection device for machining the metal workpiece hole is characterized by comprising a workbench (1), a corner cylinder (2) and a mounting table (8) which are arranged on the workbench (1);
a workpiece (6) with a hole to be processed is arranged on the mounting table (8);
a swing arm (4) is arranged at the tail end of a telescopic rod of the corner cylinder (2), and a through hole (41) corresponding to a hole to be processed on the workpiece (6) is processed on the swing arm (4).
2. The metal workpiece hole machining surface protection device according to claim 1, wherein a positioning rod (3) is further arranged on the workbench (1), the positioning rod (3) is located between the corner cylinder (2) and the mounting table (8), and the positioning rod (3) is used for supporting and positioning the swing arm (4).
3. A metal workpiece hole machining surface protection device according to claim 2, characterized in that the top end of the positioning rod (3) is prefabricated with a positioning groove.
4. A metal workpiece hole machining surface protection device according to claim 1, characterized in that when the hole to be machined in the workpiece (6) is Shan Kongshi, a through hole (41) is prefabricated in the swing arm (4);
when the hole to be processed of the workpiece (6) is porous, a plurality of through holes (41) are prefabricated on the swing arm (4).
5. A metal workpiece hole machining surface protection device according to claim 1, characterized in that the swing arm (4) is inlaid with a inlaid sleeve (42), and the through hole (41) is formed in the inlaid sleeve (42).
6. A metal workpiece hole machining surface protection device according to claim 1, characterized in that a clamping fixture (5) for clamping the workpiece (6) is mounted on the mounting table (8).
7. A metal workpiece hole machining surface protection device according to claim 1, characterized in that the corner cylinder (2) and the mounting table (8) are bolted to the table (1).
8. A metal workpiece hole machining surface protection device according to claim 1, characterized in that the swing arm (4) is rotatably connected with the end of the telescopic rod of the corner cylinder (2).
CN202321652272.0U 2023-06-27 2023-06-27 Metal work piece hole machining surface protection device Active CN219944698U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321652272.0U CN219944698U (en) 2023-06-27 2023-06-27 Metal work piece hole machining surface protection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321652272.0U CN219944698U (en) 2023-06-27 2023-06-27 Metal work piece hole machining surface protection device

Publications (1)

Publication Number Publication Date
CN219944698U true CN219944698U (en) 2023-11-03

Family

ID=88537970

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321652272.0U Active CN219944698U (en) 2023-06-27 2023-06-27 Metal work piece hole machining surface protection device

Country Status (1)

Country Link
CN (1) CN219944698U (en)

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