CN219925018U - Photovoltaic support welding positioning device - Google Patents
Photovoltaic support welding positioning device Download PDFInfo
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- CN219925018U CN219925018U CN202320554917.0U CN202320554917U CN219925018U CN 219925018 U CN219925018 U CN 219925018U CN 202320554917 U CN202320554917 U CN 202320554917U CN 219925018 U CN219925018 U CN 219925018U
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- 238000003466 welding Methods 0.000 title claims abstract description 83
- 239000000725 suspension Substances 0.000 claims abstract description 19
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 2
- 239000002184 metal Substances 0.000 abstract description 36
- 238000000034 method Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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Abstract
The utility model belongs to the technical field of welding, and relates to welding of a photovoltaic bracket, in particular to a welding positioning device of the photovoltaic bracket. It has solved prior art and can't guarantee the relation of placing and welding stability of sheet metal piece in the welding process. The photovoltaic support welding positioning device comprises a bottom plate and a suspension plate which are fixedly connected, wherein the top surface of the bottom plate is provided with a horizontal fixing station, the side surface of the suspension plate is provided with a vertical fixing station, the vertical fixing station extends to form a double-side hollow welding station with the horizontal fixing station, and a clamping mechanism is arranged on the suspension plate and movably extends to the region range of the vertical fixing station. The utility model has the advantages that: the placement relation and the welding position of the metal plate are determined, welding stability is ensured, the conditions of inconvenient welding operation such as shaking and offset are avoided, and welding efficiency and yield are ensured.
Description
Technical Field
The utility model belongs to the technical field of welding, and relates to welding of a photovoltaic bracket, in particular to a welding positioning device of the photovoltaic bracket.
Background
Along with the rapid development of the era, the demand for a photovoltaic support is also continuously improved, the photovoltaic support is a special support designed for placing, installing and fixing a photovoltaic module, the photovoltaic support is generally of a three-dimensional structure and is formed by mutually welding metal plates, in the prior art, the metal plates are usually placed in a welding workbench for welding the support, and another metal plate is held by a welder to be placed in the welding workbench for welding treatment, but the placement relationship and the welding stability of the metal plates cannot be guaranteed in the welding process, inconveniently welding operation conditions such as shaking and offset can occur, and the high efficiency and the yield of welding cannot be guaranteed.
For example, chinese patent discloses a combined bracket welding positioning jig chinese patent number [ CN202120158274.9 ], a combined bracket welding positioning jig, comprising: a mounting substrate for assembly with the solder bed; and a positioning plate group fixed to the mounting substrate, the positioning plate group including: the fixing plate is fixed on the mounting substrate, the backup plate is arranged on one side of the fixing plate and is used for being attached to the bottom plate of the support, the limiting plate is arranged on the other side of the fixing plate, the limiting plate is correspondingly arranged in the middle of the backup plate, and the upper end of the limiting plate is provided with a clamping groove matched with the vertical plate of the support. According to the scheme, the bottom plate of the support and the backup plate are attached together, the vertical plate is aligned with the clamping groove, then the vertical plate is pressed down, the vertical plate is clamped into the clamping groove, the backup plate and the limiting plate are matched with each other, the clamping force of the clamping groove is matched, and therefore the support is positioned, and welding processing is convenient.
Although the above solution has the advantages, the above solution does not completely solve the above technical problems, and the positioning is achieved by the snap-fit manner, but the welding stability between the two cannot be ensured, and there are still situations that the welding operation is inconvenient, such as shaking, offset, etc.
Disclosure of Invention
The utility model aims to solve the problems in the prior art, and provides a photovoltaic bracket welding positioning device which realizes stable and accurate welding clamping by forming indirect processing positioning through the intersection area of two fixing surfaces in two directions.
The aim of the utility model can be achieved by the following technical scheme:
this photovoltaic support welding position device is including bottom plate and the suspension board that links firmly mutually, the bottom plate top surface has the flat fixed station, the side of suspension board has vertical fixed station, vertical fixed station extend with flat fixed station is crossing to form two side fretwork welding stations, set up clamping mechanism on the suspension board, clamping mechanism activity extends to in the regional scope of vertical fixed station.
In the photovoltaic support welding positioning device, the bottom plate is a rectangular horizontal plate, the suspension plate is a right-angle vertical plate, the vertical plate of the right-angle vertical plate is fixedly connected with the rectangular horizontal plate, and a gap between the transverse plate of the right-angle vertical plate and the rectangular horizontal plate forms the double-side hollow welding station.
In the photovoltaic support welding positioning device, the horizontal fixing station is provided with the horizontal plate frame, the horizontal plate frame comprises a limiting strip positioned on the boundary line of the horizontal fixing station, at least two support rods are arranged in the horizontal fixing station, and a height difference of the embedded material is formed between the support rods and the limiting strip.
In the photovoltaic bracket welding positioning device, at least two positioning blocks are further arranged in the horizontal fixing station in a protruding mode, one positioning block is a large rectangular block, and the other positioning block is a small rectangular block.
In the photovoltaic bracket welding positioning device, the positioning block is provided with the positioning cone part, and the conical peripheral surface of the positioning cone part is the guiding surface.
In the photovoltaic bracket welding positioning device, the positioning block is provided with the positioning cone part, and the conical peripheral surface of the positioning cone part is the guiding surface.
In the photovoltaic bracket welding positioning device, the distance L1 between the positioning block and the base is greater than the distance L2 between the limiting strip and the base.
In the photovoltaic bracket welding positioning device, the vertical fixing station is provided with the accommodating port, the middle part of the accommodating port is convexly provided with the positioning protrusion, and at least one group of limiting columns are arranged on the edge of the accommodating port.
In the photovoltaic bracket welding positioning device, the clamping mechanism comprises a rotary cylinder, a rotary rod of the rotary cylinder is connected with the clamping block, and the rotary cylinder drives the clamping block to swing into the vertical fixing station to form clamping, or drives the clamping block to swing out of the vertical fixing station to form release.
In the photovoltaic bracket welding positioning device, one end of the clamping block is provided with the clamping inclined part, and the clamping surface of the clamping inclined part is provided with clamping patterns.
In the photovoltaic support welding positioning device, the clamping mechanism comprises a telescopic cylinder, a telescopic rod of the telescopic cylinder is connected with the compression block, the telescopic cylinder drives the compression block to extend into the vertical fixing station to form a clamping manner, or the telescopic cylinder drives the compression block to withdraw from the vertical fixing station to form a release manner.
Compared with the prior art, the photovoltaic bracket welding positioning device has the following beneficial effects:
the indirect processing location is formed through the intersection region of the fixed surface of two directions, the placement stability of the metal plate is guaranteed, the precise welding clamping is carried out by combining the clamping mechanism, the placement relation and the welding position of the metal plate are guaranteed, the welding operation is guaranteed to be accurately prevented from being influenced by inconvenient factors such as shaking and offset, and the welding efficiency and the welding yield are improved.
Drawings
Fig. 1 is a schematic structural diagram of a photovoltaic bracket welding positioning device according to an embodiment of the present utility model.
Fig. 2 is another schematic structural diagram of a welding and positioning device for a photovoltaic bracket according to an embodiment of the present utility model.
Fig. 3 is a schematic view of a first partial structure of fig. 2.
Fig. 4 is a second partial structure diagram of fig. 2.
Fig. 5 is a schematic view of a third partial structure of fig. 2.
Fig. 6 is a front view of fig. 3.
Fig. 7 is a schematic structural diagram of the second embodiment.
In the figure, a base plate 1, a suspension plate 2, a vertical plate 21, a transverse plate 22, a horizontal fixing station 3, a horizontal plate frame 31, a limit bar 311, a support bar 312, a positioning block 32, a positioning cone 321, an introduction face 3211, a vertical fixing station 4, a receiving opening 41, a positioning protrusion 42, a limit column 43, a hollow welding station 5, a clamping mechanism 6, a rotary cylinder 61, a rotary rod 611, a clamping block 62, a clamping inclined portion 621, a clamping pattern 6211, a telescopic cylinder 63, a telescopic rod 631 and a pressing block 64.
Detailed Description
The following are specific embodiments of the utility model and the technical solutions of the utility model will be further described with reference to the accompanying drawings, but the utility model is not limited to these embodiments.
Example 1
As shown in fig. 1 to 6, the photovoltaic bracket welding positioning device comprises a bottom plate 1 and a suspension plate 2 which are fixedly connected, the top surface of the bottom plate 1 is provided with a horizontal fixing station 3, the side surface of the suspension plate 2 is provided with a vertical fixing station 4, the vertical fixing station 4 extends to intersect with the horizontal fixing station 3 to form a double-side hollow welding station 5, a clamping mechanism 6 is arranged on the suspension plate 2, and the clamping mechanism 6 movably extends to the region range of the vertical fixing station 4.
In order to realize the welding treatment of the metal plate, specifically, in the embodiment, the bottom plate 1 is a rectangular horizontal plate, the suspension plate 2 is a right-angle vertical plate, the vertical plate 21 of the right-angle vertical plate is fixedly connected with the rectangular horizontal plate, and a gap between the transverse plate 22 of the right-angle vertical plate and the rectangular horizontal plate forms a double-side hollow welding station 5. When the two metal plates are respectively placed on the rectangular horizontal plate and the transverse plate 22, the two metal plates are contacted at the moment, and the contact gap between the two metal plates is positioned in the welding station 5, and the photovoltaic bracket welding is completed by performing welding treatment on the contact gap between the two metal plates in the welding station 5.
In order to place the metal sheet on the horizontal fixing station 3, as shown in fig. 1 to 3, a horizontal plate frame 31 is disposed on the horizontal fixing station 3, the horizontal plate frame 31 includes a limit bar 311 located on a boundary line of the horizontal fixing station 3, at least two support bars 312 are disposed in the horizontal fixing station 3, and a height difference of the insert is formed between the support bars 312 and the limit bar 311. Specifically, in this embodiment, the height of the supporting rod 312 is lower than the height of the limiting strip 311, the metal plate is placed on the supporting rod 312 in the horizontal fixing station 3, and the edge of the metal plate is abutted against the inner wall of the limiting strip 311 to form a resisting limit, so as to prevent the metal plate from welding deviation.
The number of the limiting strips 311 is two, and the two limiting strips 311 are respectively positioned on a group of opposite boundary lines of the horizontal fixing station 3. The two support bars 312 are fixedly connected between the two limit bars 311.
In order to realize the positioning of the metal plate, as shown in fig. 1, 2, 3 and 6, at least two positioning blocks 32 are further protruded in the horizontal fixing station 3, wherein one positioning block 32 is a large rectangular block, and the other positioning block 32 is a small rectangular block. Rectangular blocks with different specifications are arranged to play a fool-proof role, so that the lying plate is prevented from being reversely placed.
Specifically, in this embodiment, the positioning block 32 has a positioning cone 321, and the tapered peripheral surface of the positioning cone 321 is an introduction surface 3211. Through the positioning cone 321, the notch on the metal plate can realize the positioning function of the metal plate when the notch is of different sizes, and simultaneously, the positioning and guiding functions are finished by combining the leading-in surface 3211, so that the installation and the placement are convenient.
In order to realize the placement of the sheet metal piece, as shown in fig. 1 to 6, a distance L1 between the positioning block 32 and the bottom plate 1 is greater than a distance L2 between the limit bar 311 and the bottom plate 1.
In order to place the sheet metal piece in the vertical fixing station 4, as shown in fig. 1, 2 and 4, the vertical fixing station 4 is provided with a containing opening 41, a middle part of the containing opening 41 is convexly provided with a positioning protrusion 42, and at least one group of limiting posts 43 are arranged on the edge of the containing opening 41. Specifically, in this embodiment, the metal plate is disposed in the accommodating opening 41, so that the hole on the metal plate and the positioning protrusion 42 are connected in a penetrating manner to complete positioning, and the double limitation is performed through the limiting post 43, so that the situations of left-right placement deviation and the like of the metal plate are avoided.
In order to prevent the metal plate body from overturning, as shown in fig. 1, 2 and 5, the clamping mechanism 6 comprises a rotary air cylinder 61, a rotary rod 611 of the rotary air cylinder 61 is connected with a clamping block 62, the rotary air cylinder 61 drives the clamping block 62 to swing into the vertical fixing station 4 to form clamping and clamping, or the rotary air cylinder 61 drives the clamping block 62 to swing out of the vertical fixing station 4 to form releasing. By vertically positioning the metal plate body and combining the rotary cylinder 61 of the clamping mechanism 6, the rotary rod 611 is driven by the rotary cylinder 61 to enable the clamping block 62 to swing into the metal plate body in the vertical fixing station 4, so as to clamp or release the metal plate body.
In order to prevent the metal plate body from being damaged by clamping, specifically, in this embodiment, one end of the clamping block 62 has a clamping inclined portion 621, and a clamping pattern 6211 is provided on a clamping surface of the clamping inclined portion 621. The clamping marks 6211 are formed by a clamping pattern 6211, so that the metal plate is prevented from being damaged, for example, the clamping patterns 6211 may be protrusions with concave-convex distribution, which is the prior art, and will not be described in detail herein.
The indirect processing location is formed through the intersection region of the fixed surface of two directions, the placement stability of the metal plate is guaranteed, the precise welding clamping is carried out by combining the clamping mechanism, the placement relation and the welding position of the metal plate are guaranteed, the welding operation is guaranteed to be accurately prevented from being influenced by inconvenient factors such as shaking and offset, and the welding efficiency and the welding yield are improved.
Design principle of photovoltaic bracket welding positioning device:
the top surface of the bottom plate 1 is provided with a horizontal fixing station 3, the side surface of the suspension plate 2 is provided with a vertical fixing station 4, a gap between the transverse plate 22 of the suspension plate 2 and the bottom plate 1 is formed by the double-side hollow welding station 5, the horizontal fixing station 3 is combined with the horizontal plate frame 31 and the positioning block 32, the metal plate is positioned and placed on the horizontal fixing station 3, the vertical fixing station 4 is provided with a containing opening 41, the middle part of the containing opening 41 is provided with a convex setting position bulge 42, the edge of the containing opening 41 is provided with a limiting column 43, the metal plate is placed on the vertical fixing station 4 and is subjected to double limiting, the metal plate is prevented from being left and right placed in a deflection state, and the pressing and clamping are formed by the rotating rod 611 of the rotating cylinder 61 of the clamping mechanism 6 to drive the swing and rotate the pressing block 64 to press the vertical fixing station 4.
Example two
The structure and principle of this embodiment are basically the same as those of the first embodiment, and are not described in detail herein, and the different structures are as follows: as shown in fig. 7, the clamping mechanism 6 includes a telescopic cylinder 63, a telescopic rod 631 of the telescopic cylinder 63 is connected with a compression block 64, the telescopic cylinder 63 drives the compression block 64 to extend into the vertical fixing station 4 to form a clamping by compression, or the telescopic cylinder 63 drives the compression block 64 to withdraw from the vertical fixing station 4 to form a release.
Although terms such as the base plate 1, the suspension plate 2, the riser 21, the cross plate 22, the horizontal fixing station 3, the horizontal plate frame 31, the stopper 311, the support bar 312, the positioning block 32, the positioning cone 321, the introduction face 3211, the vertical fixing station 4, the receiving opening 41, the positioning boss 42, the stopper post 43, the hollow welding station 5, the clamping mechanism 6, the revolving cylinder 61, the revolving rod 611, the clamping block 62, the clamping slope 621, the clamping pattern 6211, the telescopic cylinder 63, the telescopic rod 631, the pressing block 64 are used more herein, the possibility of using other terms is not excluded. These terms are used merely for convenience in describing and explaining the nature of the utility model; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Claims (10)
1. Photovoltaic support welding positioning device, including bottom plate (1) and suspension board (2) that link firmly mutually, its characterized in that, bottom plate (1) top surface has flat fixed station (3), the side of suspension board (2) has vertical fixed station (4), vertical fixed station (4) extend with flat fixed station (3) are crossing to form two side fretwork welding stations (5), set up clamping mechanism (6) on suspension board (2), clamping mechanism (6) activity extend to in the regional scope of vertical fixed station (4).
2. The photovoltaic bracket welding positioning device according to claim 1, wherein the bottom plate (1) is a rectangular horizontal plate, the suspension plate (2) is a right-angle vertical plate, a vertical plate (21) of the right-angle vertical plate is fixedly connected with the rectangular horizontal plate, and a gap between a transverse plate (22) of the right-angle vertical plate and the rectangular horizontal plate forms the double-side hollowed-out welding station (5).
3. The photovoltaic bracket welding positioning device according to claim 1, wherein a horizontal fixing station (3) is provided with a horizontal plate frame (31), the horizontal plate frame (31) comprises a limit bar (311) positioned on the boundary line of the horizontal fixing station (3), at least two support bars (312) are arranged in the horizontal fixing station (3), and a block height difference is formed between the support bars (312) and the limit bar (311).
4. A photovoltaic bracket welding positioning device according to claim 3, wherein at least two positioning blocks (32) are further arranged in the horizontal fixing station (3) in a protruding mode, one positioning block (32) is a large rectangular block, and the other positioning block (32) is a small rectangular block.
5. The photovoltaic bracket welding positioning device according to claim 4, wherein the positioning block (32) is provided with a positioning cone portion (321), and the conical peripheral surface of the positioning cone portion (321) is an introduction surface (3211).
6. The photovoltaic bracket welding positioning device according to claim 5, wherein a distance L1 between the positioning block (32) and the bottom plate (1) is greater than a distance L2 between the limit bar (311) and the bottom plate (1).
7. The photovoltaic bracket welding positioning device according to claim 1, wherein the vertical fixing station (4) is provided with a containing opening (41), a middle part of the containing opening (41) is convexly provided with a positioning protrusion (42), and at least one group of limiting posts (43) are arranged on the edge of the containing opening (41).
8. The photovoltaic bracket welding positioning device according to claim 1, wherein the clamping mechanism (6) comprises a rotary air cylinder (61), a rotary rod (611) of the rotary air cylinder (61) is connected with a clamping block (62), the rotary air cylinder (61) drives the clamping block (62) to swing into the vertical fixing station (4) to form a clamping, or the rotary air cylinder (61) drives the clamping block (62) to swing out of the vertical fixing station (4) to form a release.
9. The photovoltaic bracket welding positioning device according to claim 8, wherein one end of the clamping block (62) is provided with a clamping inclined part (621), and a clamping pattern (6211) is arranged on a clamping surface of the clamping inclined part (621).
10. The photovoltaic bracket welding positioning device according to claim 1, wherein the clamping mechanism (6) comprises a telescopic cylinder (63), a telescopic rod (631) of the telescopic cylinder (63) is connected with a compression block (64), the telescopic cylinder (63) drives the compression block (64) to extend into the vertical fixing station (4) to form a clamping, or the telescopic cylinder (63) drives the compression block (64) to withdraw from the vertical fixing station (4) to form a release.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320554917.0U CN219925018U (en) | 2023-03-15 | 2023-03-15 | Photovoltaic support welding positioning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320554917.0U CN219925018U (en) | 2023-03-15 | 2023-03-15 | Photovoltaic support welding positioning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219925018U true CN219925018U (en) | 2023-10-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320554917.0U Active CN219925018U (en) | 2023-03-15 | 2023-03-15 | Photovoltaic support welding positioning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219925018U (en) |
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2023
- 2023-03-15 CN CN202320554917.0U patent/CN219925018U/en active Active
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