CN219917873U - Double-end-punching shell-penetrating tin dipping integrated machine - Google Patents
Double-end-punching shell-penetrating tin dipping integrated machine Download PDFInfo
- Publication number
- CN219917873U CN219917873U CN202320364660.2U CN202320364660U CN219917873U CN 219917873 U CN219917873 U CN 219917873U CN 202320364660 U CN202320364660 U CN 202320364660U CN 219917873 U CN219917873 U CN 219917873U
- Authority
- CN
- China
- Prior art keywords
- automatic
- shell
- wire
- module
- peeling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000007598 dipping method Methods 0.000 title claims abstract description 46
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims description 42
- 238000004080 punching Methods 0.000 title abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 332
- 238000002788 crimping Methods 0.000 claims abstract description 61
- 238000005520 cutting process Methods 0.000 claims abstract description 58
- 238000013519 translation Methods 0.000 claims abstract description 52
- 238000001514 detection method Methods 0.000 claims abstract description 51
- 230000000149 penetrating effect Effects 0.000 claims abstract description 28
- 238000009966 trimming Methods 0.000 claims description 34
- 238000005491 wire drawing Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 10
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000013067 intermediate product Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Landscapes
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The utility model discloses a double-end-punching, shell-penetrating and tin-dipping integrated machine which comprises a rack, wherein an automatic front translation mechanism, an automatic rear translation mechanism, a first shell automatic feeding mechanism, a first terminal automatic crimping mechanism, a first automatic line-arranging mechanism, a first automatic shell-penetrating mechanism, an automatic line-pulling mechanism, an automatic line-cutting and peeling mechanism, an automatic rotary tin-dipping mechanism, a second shell automatic feeding mechanism, a second terminal automatic crimping mechanism, a second automatic line-arranging mechanism, a second automatic shell-penetrating mechanism and a CCD automatic detection mechanism are arranged on the rack; the multifunctional integrated operation of cutting, double-end terminal punching, shell penetrating, peeling, cutting and detecting of the wire rod is realized, the single-end processing requirement of the wire rod can be met, and meanwhile, all the functional parts are connected to the controller, so that the double-end terminal punching and shell penetrating can be selectively started according to the actual wire rod processing requirement, and the double-end terminal punching and shell penetrating integrated machine is wide in processing application range.
Description
Technical Field
The utility model relates to the technical field of double-end-punching, shell-penetrating and tin-dipping integrated machines, in particular to a double-end-punching, shell-penetrating and tin-dipping integrated machine.
Background
At present, the processing technology comprises the steps of firstly shearing the wire harness into a required length by a common electronic wire, then punching terminals at two ends leather by a die, separately inserting a single wire harness into a rubber shell, and finally detecting whether the product is qualified. The above mentioned whole line operation needs a large amount of manpower to accomplish in actual production process, and needs manual operation, and the operation degree of difficulty is big, wastes time and energy, and the quality of wire rod is uneven to the problem of production inefficiency appears easily.
In the process of double-end terminal pressing of wires, a plurality of processing procedures such as terminal punching, shell punching, peeling, wire cutting, wire pulling, detection and the like are realized through a plurality of different independent devices, and although the full-automatic assembly can be realized, intermediate products need to be transferred among different devices, a large amount of manpower and material resources are consumed, and the operation and the control are troublesome. Meanwhile, a plurality of devices occupy large space in a workshop, the management is troublesome, and the cost of purchasing a plurality of devices is high.
In the prior art, the terminal pressing procedure and detection are performed by two devices, namely, one end of the wire is usually subjected to terminal pressing and other operations, and then the other end of the wire is subjected to terminal pressing operations by another device, so that intermediate products are required to be transferred among different devices, a large amount of manpower and material resources are consumed, and the operation and control are troublesome; for the procedures of peeling and wire drawing, the finished product is required to be put on a peeling wire drawing machine for operation, and a series of actions of feeding and discharging are required to occupy more time, so that the time consumption of the whole process flow is longer, and the improvement of the production efficiency is limited.
Therefore, a new technical solution is needed to solve the above problems.
Disclosure of Invention
In view of the above, the utility model aims at overcoming the defects of the prior art, and mainly aims to provide a double-end-punching, shell-punching and tin-dipping integrated machine which is used for realizing multifunctional integrated operations of cutting wires, double-end-punching, shell punching, peeling, cutting wires and detecting through the design and cooperation among all automatic mechanisms, and effectively solving the problems that a large amount of manpower and material resources are consumed for realizing full-automatic assembly through a plurality of different independent devices in the prior art, the operation and control are troublesome, the occupied space of a plurality of devices in a workshop is large, the management is troublesome and the cost for purchasing a plurality of devices is high.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the double-end-punching, shell-penetrating and tin-dipping integrated machine comprises a frame, wherein a controller, an automatic front translation mechanism, an automatic rear translation mechanism, a first shell automatic feeding mechanism, a first terminal automatic crimping mechanism, a first automatic wire trimming mechanism, a first automatic shell-penetrating mechanism, an automatic wire drawing mechanism, an automatic wire cutting and peeling mechanism, an automatic rotary tin-dipping mechanism, a second shell automatic feeding mechanism, a second terminal automatic crimping mechanism, a second automatic wire trimming mechanism, a second automatic shell-penetrating mechanism and a CCD automatic detection mechanism are arranged on the frame;
the CCD automatic detection mechanism comprises a first CCD detection device, a second CCD detection device, a third CCD detection device and a fourth CCD detection device, wherein the first CCD detection device, the second CCD detection device, the third CCD detection device and the fourth CCD detection device are all electrically connected with the controller;
the first CCD detection device is arranged corresponding to the rear end of the first automatic wire arranging mechanism so as to detect the position of one end of the wire rod relative to the first automatic wire arranging mechanism before the wire rod passes through the shell and detect the appearance of the wire rod after the wire rod passes through the shell, the second CCD detection device is arranged corresponding to the lower part of the automatic wire cutting peeling mechanism so as to detect the appearance of the wire rod after the end of the wire rod is opened and inserted into the shell, the third CCD detection device is arranged corresponding to the front end of the second automatic wire arranging mechanism so as to detect the position of the other end of the wire rod relative to the second automatic wire arranging mechanism before the wire rod passes through the shell, and the fourth CCD detection device is positioned beside the second automatic wire arranging mechanism so as to detect the appearance of the wire rod after the end of the wire rod is opened and inserted into the shell;
the first terminal automatic crimping mechanism, the first automatic wire trimming mechanism, the automatic wire cutting and peeling mechanism, the second automatic wire trimming mechanism and the second terminal automatic crimping mechanism are arranged at intervals along the left-right direction, the first automatic shell penetrating mechanism is opposite to the rear side of the first automatic wire trimming mechanism, and the automatic front translation mechanism is positioned at the front side of the first terminal automatic crimping mechanism, the first automatic wire trimming mechanism and the automatic wire cutting and peeling mechanism, so that the automatic front translation mechanism is connected among the first terminal automatic crimping mechanism, the first automatic wire trimming mechanism and the automatic wire cutting and peeling mechanism in a reciprocating manner;
the automatic rotary tin dipping mechanism is positioned at the rear side of the automatic wire cutting and peeling mechanism, the second automatic shell penetrating mechanism is arranged opposite to the front side of the second automatic wire arranging mechanism, and the automatic rear translation mechanism is positioned at the rear sides of the second terminal automatic crimping mechanism and the second automatic wire arranging mechanism, so that the automatic rear translation mechanism is connected between the second terminal automatic crimping mechanism and the second automatic wire arranging mechanism in a reciprocating manner.
As a preferred scheme, the first automatic shell penetrating mechanism comprises a shell inserting module and an automatic alignment driving device, the automatic alignment driving device drives the shell inserting module to longitudinally displace, the controller feeds back the position of one end of a wire relative to the first automatic shell penetrating mechanism according to a first CCD detection device before shell inserting, and further controls the automatic alignment driving device to drive the shell inserting module to longitudinally displace, and the automatic alignment driving device is electrically connected with the controller and is matched with the first CCD detection device through the automatic alignment driving device, so that the shell inserting production and processing yield is improved in the shell inserting process.
As a preferred scheme, the first automatic wire trimming mechanism comprises an upper wire clamping module, a lower wire clamping module, a first vertical driving device and a second vertical driving device, wherein the first vertical driving device drives the upper wire clamping module to reciprocate up and down, and the second vertical driving device drives the lower wire clamping module to reciprocate up and down.
As a preferred scheme, automatic tangent line peeling mechanism is including last tangent line module, lower tangent line module, go up the module of skinning and lower skinning module and drive last tangent line module, lower tangent line module, go up the third vertical drive device of skinning module and lower skinning module upper and lower translation, go up tangent line module and go up the movable setting of fishplate bar and set up in the frame on third vertical drive device, lower tangent line module and lower skinning module pass through the movable setting of second keysets on third vertical drive device and set up in the frame, third vertical drive device, fourth vertical drive device all are connected in the controller.
As a preferred scheme, the automatic rotary tin dipping mechanism comprises a tin melting mechanism, a tin dipping mechanism and a rotary driving mechanism, wherein the tin melting mechanism is arranged on the frame and is connected with the controller, the branching mechanism is arranged on the frame and is connected with the controller, the rotary driving mechanism drives the tin dipping mechanism to horizontally rotate, the tin dipping mechanism is used for clamping wires and driving the wires to turn over through the rotary driving mechanism, and the tin melting mechanism, the tin dipping mechanism and the rotary driving mechanism are all electrically connected with the controller.
As a preferable scheme, the first terminal automatic crimping mechanism, the first automatic wire trimming mechanism, the automatic wire cutting and peeling mechanism, the second automatic wire trimming mechanism and the second terminal automatic crimping mechanism are sequentially arranged at intervals from left to right, so that the arrangement of the first terminal automatic crimping mechanism, the second automatic wire cutting and peeling mechanism and the second terminal automatic crimping mechanism on the rack is reasonable, and the whole occupation space of the whole equipment is reduced.
As a preferred scheme, the automatic front translation mechanism comprises an automatic wire inlet module and a first front translation driving device for driving the automatic wire inlet module to translate left and right, so that the automatic wire inlet module is connected between the first terminal automatic crimping mechanism, the first automatic wire arranging mechanism and the automatic wire cutting and peeling mechanism in a reciprocating manner, and the first front translation driving device is electrically connected with the controller.
As a preferable scheme, the automatic rear translation mechanism comprises a rear wire clamping module and a rear translation driving device for driving the rear wire clamping module to translate left and right, so that the rear wire clamping module is connected between the second terminal automatic crimping mechanism and the second automatic wire arranging mechanism in a reciprocating manner, and the rear translation driving device is electrically connected with the controller.
As a preferable mode, the automatic wire pulling mechanism is located on the rear side of the automatic wire cutting peeling mechanism in a right-to-left direction, the automatic wire pulling mechanism is arranged in an extending mode to pull wires in the front-to-back direction, and the automatic wire pulling mechanism extends backwards beyond the rear end of the frame.
Compared with the prior art, the wire rod cutting, double-end terminal punching, shell punching, peeling, cutting and detecting multifunctional integrated operation is realized by the design and matching of the automatic front translation mechanism, the automatic rear translation mechanism, the first shell automatic feeding mechanism, the first terminal automatic crimping mechanism, the first automatic wire trimming mechanism, the first automatic shell punching mechanism, the automatic wire drawing mechanism, the automatic wire cutting and peeling mechanism, the automatic rotary tin dipping mechanism, the second shell automatic feeding mechanism, the second terminal automatic crimping mechanism, the second automatic wire trimming mechanism, the second automatic shell punching mechanism and the CCD automatic detecting mechanism, the wire rod cutting, double-end terminal punching, shell punching, peeling, wire cutting and detecting multifunctional integrated operation can also meet the single-end wire rod processing requirement, and meanwhile, each functional part is connected with a controller, so that the double-end terminal punching and shell punching can be selectively started according to the actual wire rod processing requirement, and the double-end terminal punching integrated machine has a wide processing application range.
In order to more clearly illustrate the structural features and efficacy of the present utility model, the present utility model will be described in detail below with reference to the accompanying drawings and examples.
Drawings
FIG. 1 is a perspective view of an embodiment of the present utility model;
FIG. 2 is a top view of an embodiment of the present utility model;
FIG. 3 is another perspective view of an embodiment of the present utility model;
FIG. 4 is an enlarged view of a portion of FIG. 2A;
FIG. 5 is a diagram showing the structure of a first automatic wire arranging mechanism and a first automatic shell penetrating mechanism according to the embodiment of the present utility model;
FIG. 6 is a schematic diagram of an embodiment of an automatic rotary tin pick-up mechanism;
FIG. 7 is a structural view of an automatic wire cutting peeling mechanism according to an embodiment of the present utility model.
The attached drawings are used for identifying and describing:
10. frame 20, controller
30. Automatic front translation mechanism 40 and automatic rear translation mechanism
31. Automatic wire inlet module 32 and first front translation driving device
41. Rear wire clamping module 42 and rear translation driving device
50. First housing automatic feeding mechanism 60 and first terminal automatic crimping mechanism
70. First automatic wire arranging mechanism 80 and first automatic shell penetrating mechanism
71. Upper wire clamping module 72 and lower wire clamping module
73. First 74 and second 74 vertical drives
81. Automatic alignment driving device for plug-in shell module 82
90. Automatic wire pulling mechanism 100 and automatic wire cutting and peeling mechanism
101. Upper thread cutting module 102 and lower thread cutting module
103. Upper peeling module 104, lower peeling module
105. Third vertical driving device
106. Fifth vertical driving device 107 and sixth vertical driving device
110. Automatic rotary tin dipping mechanism 120 and second shell automatic feeding mechanism
111. Tin melting mechanism 112 and tin dipping mechanism
113. Rotary drive mechanism 114, clamping assembly
130. Second terminal automatic crimping mechanism 140 and second automatic wire trimming mechanism
150. Second automatic shell penetrating mechanism 160 and CCD automatic detecting mechanism
161. First CCD detecting device 162 and second CCD detecting device
163. Third CCD detecting device 164 and fourth CCD detecting device
170. And a finished product placing area.
Detailed Description
Referring to fig. 1 to 7, specific structures of embodiments of the present utility model are shown.
In the description of the present utility model, it should be noted that, for the azimuth words, terms such as "upper", "lower", "front", "rear", "left", "right", etc., indicate azimuth and positional relationships as shown based on the drawings or when worn normally, only for convenience of describing the present utility model and simplifying the description, but do not indicate or imply that the device or element to be referred must have a specific azimuth, be configured and operated in a specific azimuth, and should not be construed as limiting the specific protection scope of the present utility model.
The double-end-punching and shell-penetrating tin dipping integrated machine comprises a machine frame 10, wherein a controller 20, an automatic front translation mechanism 30, an automatic rear translation mechanism 40, a first shell automatic feeding mechanism 50, a first terminal automatic crimping mechanism 60, a first automatic wire trimming mechanism 70, a first automatic shell-penetrating mechanism 80, an automatic wire pulling mechanism 90, an automatic wire cutting peeling mechanism 100, an automatic rotary tin dipping mechanism 110, a second shell automatic feeding mechanism 120, a second terminal automatic crimping mechanism 130, a second automatic wire trimming mechanism 140, a second automatic shell-penetrating mechanism 150 and a CCD automatic detection mechanism 160 are arranged on the machine frame 10.
The automatic CCD detection mechanism 160 includes a first CCD detection device 161, a second CCD detection device 162, a third CCD detection device 163, and a fourth CCD detection device 164, where the first CCD detection device 161, the second CCD detection device 162, the third CCD detection device 163, and the fourth CCD detection device 164 are all electrically connected to the controller 20; the first CCD detecting device 161 is disposed corresponding to a rear end of the first automatic wire arranging mechanism 70 to detect a position of one end of the wire relative to the first automatic wire arranging mechanism 80 before the wire is threaded, and detect an appearance of the wire after the wire is threaded, the second CCD detecting device 162 is disposed corresponding to a lower portion of the automatic wire peeling mechanism 100 to detect an appearance of the wire after the end is threaded and inserted, the third CCD detecting device 163 is disposed corresponding to a front end of the second automatic wire arranging mechanism 140 to detect a position of the other end of the wire relative to the second automatic wire arranging mechanism 150 before the wire is threaded, and the fourth CCD detecting device 164 is disposed beside the second automatic wire arranging mechanism 140 to detect an appearance of the other end of the wire after the end is threaded and inserted;
the first automatic crimping mechanism 60, the first automatic trimming mechanism 70, the automatic wire cutting and peeling mechanism 100, the second automatic trimming mechanism 140 and the second automatic crimping mechanism 130 are arranged at intervals in the left-right direction. Preferably, the first automatic crimping mechanism 60, the first automatic trimming mechanism 70, the automatic wire cutting and peeling mechanism 100, the second automatic trimming mechanism 140 and the second automatic crimping mechanism 130 are sequentially arranged at intervals from left to right.
The first automatic shell penetrating mechanism 80 is arranged opposite to the rear side of the first automatic wire trimming mechanism 70, and the automatic front translation mechanism 30 is positioned at the front sides of the first automatic terminal crimping mechanism 60, the first automatic wire trimming mechanism 70 and the automatic wire cutting and peeling mechanism 100, so that the automatic front translation mechanism 30 is reciprocally connected between the first automatic terminal crimping mechanism 60, the first automatic wire trimming mechanism 70 and the automatic wire cutting and peeling mechanism 100; the automatic front translation mechanism 30 includes an automatic wire feeding module 31 and a first front translation driving device 32 for driving the automatic wire feeding module 31 to translate left and right, so that the automatic wire feeding module 31 is reciprocally connected between the first terminal automatic crimping mechanism 60, the first automatic wire trimming mechanism 70 and the automatic wire cutting and peeling mechanism 100, and the first front translation driving device 32 is electrically connected to the controller 20.
The automatic rotary tin pick-up mechanism 110 is located at the rear side of the automatic wire cutting and peeling mechanism 100, the second automatic shell penetrating mechanism 150 is arranged opposite to the front side of the second automatic wire straightening mechanism 140, and the automatic rear translation mechanism 40 is located at the rear sides of the second terminal automatic crimping mechanism 130 and the second automatic wire straightening mechanism 140, so that the automatic rear translation mechanism 40 is reciprocally connected between the second terminal automatic crimping mechanism 130 and the second automatic wire straightening mechanism 140. The automatic rear translation mechanism 40 includes a rear wire clamping module 41 and a rear translation driving device 42 for driving the rear wire clamping module 41 to translate left and right, so that the rear wire clamping module 41 is reciprocally connected between the second terminal automatic crimping mechanism 130 and the second automatic wire arranging mechanism 140, and the rear translation driving device 42 is electrically connected to the controller 20.
The first automatic thread trimming mechanism 70 comprises an upper thread clamping module 71, a lower thread clamping module 72, a first vertical driving device 73 and a second vertical driving device 74, wherein the first vertical driving device 73 drives the upper thread clamping module 71 to reciprocate up and down, and the second vertical driving device 74 drives the lower thread clamping module 72 to reciprocate up and down.
The first automatic shell penetrating mechanism 80 comprises a shell inserting module 81 and an automatic alignment driving device 82, the automatic alignment driving device 82 drives the shell inserting module 81 to longitudinally displace, the controller 20 feeds back the position of one end of the wire relative to the first automatic shell penetrating mechanism 80 according to the first CCD detection device 161 before shell inserting, and further controls the automatic alignment driving device to drive the shell inserting module 81 to longitudinally displace, and the automatic alignment driving device 82 is electrically connected to the controller 20. Correspondingly, the first automatic shell penetrating mechanism 80 and the second automatic shell penetrating mechanism 150 each include a shell inserting module 81 and an automatic alignment driving device 82, and the second automatic shell penetrating mechanism 150 is configured to control the automatic alignment driving device to drive the shell inserting module 81 to longitudinally displace by the controller 20 according to the position of the other end of the wire relative to the second automatic shell penetrating mechanism 150 before the shell is inserted by the feedback of the third CCD detecting device 163.
The automatic wire cutting and peeling mechanism 100 comprises an upper wire cutting module 101, a lower wire cutting module 102, an upper peeling module 103, a lower peeling module 104 and a third vertical driving device 105 for driving the upper wire cutting module 101, the lower wire cutting module 102, the upper peeling module 103 and the lower peeling module 104 to move up and down, wherein the upper wire cutting module 101 and the upper peeling module 103 are movably arranged on the third vertical driving device 105 through a first adapter plate and are arranged on a frame 10, the lower wire cutting module 102 and the lower peeling module 104 are movably arranged on the third vertical driving device 105 through a second adapter plate and are arranged on the frame 10, the upper wire cutting module 101 comprises an upper cutter and a fifth vertical driving device 106, the upper peeling module 103 comprises an upper peeling cutter, the lower cutting cutter comprises a lower vertical driving device 107, the lower peeling module 104 comprises a lower peeling cutter, the fifth vertical driving device 106 drives the upper peeling cutter and the upper and the lower peeling cutter to move up and down, and the sixth vertical driving device 107 drives the lower peeling cutter and the lower vertical driving device 105, and the fourth vertical driving device 105, the fifth vertical driving device and the fifth vertical driving device 106 are electrically connected with the fifth vertical driving device 20. Correspondingly, when peeling, the upper peeling knife and the lower peeling knife move in the up-down direction to peel the wire rod, and after the action is completed, the upper peeling knife and the lower peeling knife move in the back-down direction.
The automatic rotary tin dipping mechanism 110 comprises a tin melting mechanism 111, a tin dipping mechanism 112 and a rotary driving mechanism 113, wherein the tin melting mechanism 111 is arranged on the frame 10 and is connected with the controller 20, the branching mechanism is arranged on the frame 10 and is connected with the controller 20, the rotary driving mechanism 113 drives the tin dipping mechanism 112 to horizontally rotate, the tin dipping mechanism 112 is used for clamping wires, and the rotary driving mechanism 113 drives the wires to turn over, so that the tin dipping operation is completed in the tin dipping mechanism 111. The tin melting mechanism 111, the branching mechanism, the tin dipping mechanism 112 and the rotary driving mechanism 113 are all electrically connected to the controller 20.
The tin dipping mechanism 112 comprises a clamping assembly 114, the clamping assembly 114 is provided with a wire clamping head and a clamping driving device for driving the wire clamping head to move, the rotary driving mechanism 113 comprises a mounting plate, a rotary driving device and a first transverse driving device, the tin dipping mechanism 112 is arranged on the mounting plate, the first transverse driving device drives the tin dipping mechanism 112 to translate back and forth and drive the tin dipping mechanism 112 to horizontally rotate through the rotary driving device, and the clamping driving device, the rotary driving device and the first transverse driving device are all electrically connected to the controller 20.
The automatic wire pulling mechanism 90 is located at the rear side of the automatic wire cutting peeling mechanism 100, the automatic wire pulling mechanism 90 is extended in the front-rear direction to pull the wire in the front-rear direction, and the automatic wire pulling mechanism 90 is extended backward beyond the rear end of the frame 10. The automatic wire pulling mechanism 90 comprises a second rear wire clamping module 41 and a second front translation driving device for driving the second rear wire clamping module 41 to translate back and forth, the second wire clamping module comprises a second rear wire clamping device and a third front translation driving device for driving the second rear wire clamping device to translate back and forth, and the second front translation driving device and the third front translation driving device are electrically connected to the controller 20.
A product placement area 170 is disposed on the frame 10 below the automatic rear translation mechanism 40, and the product placement area 170 is opposite to the rear side of the second automatic wire arranging mechanism 140. The product placement area 170 is a conveyor belt that transports from front to back.
The frame 10 is further provided with a first terminal automatic feeding mechanism and a second terminal automatic feeding mechanism for providing terminals for the first terminal automatic crimping mechanism 60 and the second terminal automatic crimping mechanism 130, the first terminal automatic feeding mechanism is located at the left side of the first terminal automatic crimping mechanism 60, the second terminal automatic feeding mechanism is located at the right side of the second terminal automatic crimping mechanism 130, and the first terminal automatic feeding mechanism and the second terminal automatic feeding mechanism are well known in the art and will not be described herein.
The first automatic crimping mechanism 60 drives the first upper blade to reciprocate up and down through the seventh vertical driving device, and simultaneously drives the first lower blade to reciprocate up and down through the eighth vertical driving device, when crimping, the first upper blade and the first lower blade move in opposite directions along the up-down direction so as to crimp the terminals, and after the crimping and combining actions are completed, the first upper blade and the first lower blade move in opposite directions along the up-down direction.
The second automatic crimping mechanism 130 drives the second upper blade to reciprocate up and down through the ninth driving device, and simultaneously drives the second lower blade to reciprocate up and down through the tenth driving device, and when the terminal is crimped, the second upper blade and the second lower blade move in opposite directions along the up-down direction so as to crimp the terminal, and after the crimping and combining actions are completed, the second upper blade and the second lower blade move in opposite directions along the up-down direction.
The working principle of the embodiment is described in detail as follows:
the rear end of the wire enters the automatic wire feeding module 31 from the front end, the automatic wire feeding module 31 is aimed to face the front side of the automatic wire cutting and peeling mechanism 100, the first terminal automatic feeding mechanism sends the terminal to the first terminal automatic crimping mechanism 60, then the first terminal automatic crimping mechanism 60 carries out terminal crimping process, after the terminal crimping, the automatic wire feeding module 31 horizontally moves to the right to the front side of the first automatic wire straightening mechanism 70, then the first shell automatic feeding mechanism 50 sends the shell to the first automatic shell penetrating mechanism 80, the controller 20 feeds back the position of one end of the wire relative to the first automatic shell penetrating mechanism 80 according to the first CCD detection device 161, the automatic alignment driving device is controlled to drive the shell inserting module 81 to longitudinally displace to complete the shell inserting process, then the automatic wire feeding module 31 horizontally moves to the right to the automatic wire cutting and peeling mechanism 100, the shell end of the wire rod is pulled back to a set length by the automatic wire pulling mechanism 90, then the wire is cut by the upper wire cutting module 101 and the lower wire cutting module 102, then the wire end is dipped by the automatic tin dipping structure 112, the tin dipping structure 112 is driven to horizontally rotate by the rotary driving device, the wire rod with one peeled end is immersed downwards into the tin dipping structure 111 by the tin dipping structure 112 to finish tin dipping operation, then the cut wire rod is driven to move by the rear wire clamping module 41, the second terminal automatic feeding mechanism sends the terminal to the second terminal automatic crimping mechanism 130, then the second terminal automatic crimping mechanism 130 carries out terminal pressing procedure, after the terminal is pressed, the shell is sent to the second automatic shell penetrating mechanism 150 by the second shell automatic feeding mechanism 120, the position of one end of the wire rod relative to the third automatic shell penetrating mechanism is controlled 20 according to the position of the third CCD detection device 163 before the shell is inserted in a feedback manner, the automatic alignment driving device is controlled to drive the shell inserting module 81 to longitudinally displace to complete the shell inserting process, then the shell inserting module 41 horizontally moves leftwards to be sent to the fourth CCD detection device 164 for detection, and after the detection is completed, the shell inserting module 41 is transferred to the finished product placing area 170.
The utility model mainly aims at realizing the cutting, double-end terminal punching, shell punching, peeling, wire cutting and detecting multifunctional integrated operation of a wire rod by the design and matching of an automatic front translation mechanism, an automatic rear translation mechanism, a first shell automatic feeding mechanism, a first terminal automatic crimping mechanism, a first automatic wire trimming mechanism, a first automatic shell threading mechanism, an automatic wire drawing mechanism, an automatic wire cutting and peeling mechanism, an automatic rotary tin dipping mechanism, a second shell automatic feeding mechanism, a second terminal automatic crimping mechanism, a second automatic wire trimming mechanism, a second automatic shell threading mechanism and a CCD automatic detection mechanism, and also can meet the single-end processing requirement of the wire rod.
The foregoing description is only a preferred embodiment of the present utility model, and is not intended to limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present utility model are still within the scope of the technical solutions of the present utility model.
Claims (8)
1. The utility model provides a double-end is beaten and is worn shell tin pick-up all-in-one which characterized in that: the device comprises a frame, wherein the frame is provided with a controller, and an automatic front translation mechanism, an automatic rear translation mechanism, a first shell automatic feeding mechanism, a first terminal automatic crimping mechanism, a first automatic wire arranging mechanism, a first automatic shell penetrating mechanism, an automatic wire drawing mechanism, an automatic wire cutting and peeling mechanism, an automatic rotary tin dipping mechanism, a second shell automatic feeding mechanism, a second terminal automatic crimping mechanism, a second automatic wire arranging mechanism, a second automatic shell penetrating mechanism and a CCD automatic detection mechanism which are respectively connected with the controller and arranged on the frame;
the CCD automatic detection mechanism comprises a first CCD detection device, a second CCD detection device, a third CCD detection device and a fourth CCD detection device, wherein the first CCD detection device, the second CCD detection device, the third CCD detection device and the fourth CCD detection device are all electrically connected with the controller;
the first CCD detection device is arranged corresponding to the rear end of the first automatic wire arranging mechanism so as to detect the position of one end of the wire rod relative to the first automatic wire arranging mechanism before the wire rod passes through the shell and detect the appearance of the wire rod after the wire rod passes through the shell, the second CCD detection device is arranged corresponding to the lower part of the automatic wire cutting peeling mechanism so as to detect the appearance of the wire rod after the end of the wire rod is opened and inserted into the shell, the third CCD detection device is arranged corresponding to the front end of the second automatic wire arranging mechanism so as to detect the position of the other end of the wire rod relative to the second automatic wire arranging mechanism before the wire rod passes through the shell, and the fourth CCD detection device is positioned beside the second automatic wire arranging mechanism so as to detect the appearance of the wire rod after the end of the wire rod is opened and inserted into the shell;
the first terminal automatic crimping mechanism, the first automatic wire trimming mechanism, the automatic wire cutting and peeling mechanism, the second automatic wire trimming mechanism and the second terminal automatic crimping mechanism are arranged at intervals along the left-right direction, the first automatic shell penetrating mechanism is opposite to the rear side of the first automatic wire trimming mechanism, and the automatic front translation mechanism is positioned at the front side of the first terminal automatic crimping mechanism, the first automatic wire trimming mechanism and the automatic wire cutting and peeling mechanism, so that the automatic front translation mechanism is connected among the first terminal automatic crimping mechanism, the first automatic wire trimming mechanism and the automatic wire cutting and peeling mechanism in a reciprocating manner;
the automatic rotary tin dipping mechanism is positioned at the rear side of the automatic wire cutting and peeling mechanism, the second automatic shell penetrating mechanism is arranged opposite to the front side of the second automatic wire arranging mechanism, and the automatic rear translation mechanism is positioned at the rear sides of the second terminal automatic crimping mechanism and the second automatic wire arranging mechanism, so that the automatic rear translation mechanism is connected between the second terminal automatic crimping mechanism and the second automatic wire arranging mechanism in a reciprocating manner.
2. The double-ended, end-capped, shell-penetrating and tin-dipping integrated machine according to claim 1, wherein: the first automatic shell penetrating mechanism comprises a shell inserting module and an automatic alignment driving device, the automatic alignment driving device drives the shell inserting module to longitudinally displace, one end of a wire rod is opposite to the position of the first automatic shell penetrating mechanism before the shell is inserted according to feedback of the first CCD detection device, the automatic alignment driving device is further controlled to drive the shell inserting module to longitudinally displace, and the automatic alignment driving device is electrically connected to the controller.
3. The double-ended, end-capped, shell-penetrating and tin-dipping integrated machine according to claim 1, wherein: the first automatic wire trimming mechanism comprises an upper wire clamping module, a lower wire clamping module, a first vertical driving device and a second vertical driving device, wherein the first vertical driving device drives the upper wire clamping module to reciprocate up and down, and the second vertical driving device drives the lower wire clamping module to reciprocate up and down.
4. The double-ended, end-capped, shell-penetrating and tin-dipping integrated machine according to claim 1, wherein: the automatic tangent line peeling mechanism comprises an upper tangent line module, a lower tangent line module, an upper peeling module, a lower peeling module and a third vertical driving device for driving the upper tangent line module, the lower tangent line module, the upper peeling module and the lower peeling module to translate up and down, the upper tangent line module and the upper peeling module are movably arranged on the third vertical driving device through a first adapter plate and are arranged on a frame, the lower tangent line module and the lower peeling module are movably arranged on a fourth vertical driving device through a second adapter plate and are arranged on the frame, and the third vertical driving device and the fourth vertical driving device are electrically connected to a controller.
5. The double-ended, end-capped, shell-penetrating and tin-dipping integrated machine according to claim 1, wherein: the first terminal automatic crimping mechanism, the first automatic wire trimming mechanism, the automatic wire cutting and peeling mechanism, the second automatic wire trimming mechanism and the second terminal automatic crimping mechanism are sequentially arranged at intervals from left to right.
6. The double-ended, end-capped, shell-penetrating and tin-dipping integrated machine according to claim 1, wherein: the automatic front translation mechanism comprises an automatic wire inlet module and a first front translation driving device for driving the automatic wire inlet module to translate left and right, so that the automatic wire inlet module is connected between the first terminal automatic crimping mechanism, the first automatic wire arranging mechanism and the automatic wire cutting and peeling mechanism in a reciprocating manner, and the first front translation driving device is electrically connected with the controller.
7. The double-ended, end-capped, shell-penetrating and tin-dipping integrated machine according to claim 1, wherein: the automatic rear translation mechanism comprises a rear wire clamping module and a rear translation driving device for driving the rear wire clamping module to translate left and right, so that the rear wire clamping module is connected between the second terminal automatic crimping mechanism and the second automatic wire arranging mechanism in a reciprocating manner, and the rear translation driving device is electrically connected with the controller.
8. The double-ended, end-capped, shell-penetrating and tin-dipping integrated machine according to claim 1, wherein: the automatic wire pulling mechanism is arranged at the rear side of the automatic wire cutting peeling mechanism in a right-to-left direction in an extending mode so as to pull wires in the front-to-back direction, and the automatic wire pulling mechanism extends backwards beyond the rear end of the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320364660.2U CN219917873U (en) | 2023-02-28 | 2023-02-28 | Double-end-punching shell-penetrating tin dipping integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320364660.2U CN219917873U (en) | 2023-02-28 | 2023-02-28 | Double-end-punching shell-penetrating tin dipping integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219917873U true CN219917873U (en) | 2023-10-27 |
Family
ID=88432158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320364660.2U Active CN219917873U (en) | 2023-02-28 | 2023-02-28 | Double-end-punching shell-penetrating tin dipping integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219917873U (en) |
-
2023
- 2023-02-28 CN CN202320364660.2U patent/CN219917873U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP3632937B2 (en) | Harness manufacturing method, pressure welding machine, connector holding rod and pressure welding device | |
| CN101976793B (en) | Full-automatic tail plug riveting ad assembling inner frame machine | |
| CN203722034U (en) | Automatic rubber shell threading machine | |
| CN202997278U (en) | Automatic dual-head wire harness crimping machine | |
| CN110224282B (en) | Wire rod wire-straightening mechanism of double-end terminal plug-in shell wire rod automaton | |
| CN210723634U (en) | Connecting wire bushing punching terminal tin dipping all-in-one machine | |
| CN202308746U (en) | Automatic crimping equipment for cable terminals | |
| CN207994323U (en) | A kind of multi-thread diameter automatic stripping machine | |
| CN219917873U (en) | Double-end-punching shell-penetrating tin dipping integrated machine | |
| CN204258022U (en) | Full-automatic three spigot handsets | |
| CN219959668U (en) | Tin dipping and shell penetrating integrated machine | |
| CN219959667U (en) | Double-end terminal penetrating integrated machine | |
| CN217281581U (en) | Cam welding machine | |
| CN205657385U (en) | Stranded conductor penetrates equipment of PUR pipe | |
| CN214176387U (en) | High-efficient automatic power cord terminal riveting machine that can draw core line length | |
| CN214044295U (en) | Binding post processing equipment | |
| CN107611841A (en) | A kind of routing machine sanction line, wire stripping, cord grip | |
| CN209981708U (en) | Wire cutting, stripping and rubbing device | |
| CN209823073U (en) | Wire rod shell inserting mechanism of double-end terminal shell inserting wire rod automatic machine | |
| CN112952524A (en) | Crystal head assembling process and equipment | |
| CN113745946A (en) | Full-automatic double-end processing equipment of data line | |
| CN217095444U (en) | Single-head end tinning, bending and twisting integrated machine | |
| CN221226790U (en) | Full-automatic single-head shell-penetrating microphone welding machine with pressing end | |
| CN218517623U (en) | Braided wire tangent device | |
| CN113178765B (en) | Semi-automatic crimping machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |