CN113178765B - Semi-automatic crimping machine - Google Patents
Semi-automatic crimping machine Download PDFInfo
- Publication number
- CN113178765B CN113178765B CN202110488159.2A CN202110488159A CN113178765B CN 113178765 B CN113178765 B CN 113178765B CN 202110488159 A CN202110488159 A CN 202110488159A CN 113178765 B CN113178765 B CN 113178765B
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- Prior art keywords
- terminal
- feeding
- pusher dog
- motor
- turntable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a semi-automatic crimping machine, which relates to the field of terminal processing and comprises a frame, wherein a feeding mechanism is arranged on the frame, a turntable mechanism is arranged on the frame and positioned below the terminal feeding mechanism, a terminal slide rail is arranged on one side of the turntable mechanism, a pushing mechanism is arranged on the frame and positioned on one side of the turntable mechanism, which is far away from the terminal slide rail, a pusher dog mechanism for stirring a terminal is arranged on the frame and positioned below the terminal slide rail, a cutter mechanism is arranged on one side of the pusher dog mechanism, which is far away from the turntable mechanism, a wire pressing mechanism and a blanking position are arranged on one side of the cutter mechanism, which is far away from the pusher dog mechanism, and a control mechanism is also included, the semi-automatic crimping machine can automatically feed the terminal, automatically cut off connecting points on the terminal, automatically press inserted wires into the terminal, save manpower, improve the working efficiency and ensure that the consistency of the processed terminal is good, the yield is high.
Description
Technical Field
The invention relates to the field of terminal processing, in particular to a semi-automatic crimping machine.
Background
The terminal is a wiring terminal, namely a wiring terminal, and is mainly used for transmitting electric signals or conducting electricity; present terminal wiring generally uses pure manual work, and the operator need at first cut off the tie point of terminal earlier, inserts the electric wire in the terminal, then impresses the electric wire in the terminal, because manual operation, has the condition of cutting the terminal out, and because operator's dynamics is different for the terminal after the processing is inconsistent, and production efficiency is lower like this, and danger coefficient is higher.
Disclosure of Invention
The invention solves the technical problem of providing a semi-automatic crimping machine with high processing efficiency, high safety coefficient and good consistency.
The technical scheme adopted by the invention for solving the technical problems is as follows: a semi-automatic crimping machine comprises a rack, wherein a terminal feeding mechanism used for feeding terminals is arranged on the rack, a turntable mechanism used for driving the terminals to rotate is arranged below the terminal feeding mechanism on the rack, a terminal slide rail is arranged on one side of the turntable mechanism, a pushing mechanism is arranged on one side of the turntable mechanism far away from the terminal slide rail on the rack, a pusher dog mechanism used for stirring the terminals is arranged below the terminal slide rail on the rack, a cutter mechanism is arranged on one side of the pusher dog mechanism far away from the turntable mechanism, a wire pressing mechanism and a blanking position are arranged on one side of the cutter mechanism far away from the pusher dog mechanism, the semi-automatic crimping machine also comprises a control mechanism used for controlling the semi-automatic crimping machine, the terminal feeding mechanism, the turntable mechanism, the pushing mechanism, the pusher dog mechanism, the cutter mechanism and the wire pressing mechanism are respectively and electrically connected with the control mechanism, and the terminal feeding mechanism is used for feeding the terminals, carousel mechanism is used for driving the terminal and rotates for the terminal redirecting, the terminal slide rail is used for supplying the terminal to slide, pushing mechanism is used for promoting the terminal to pusher dog mechanism department in the carousel mechanism, pusher dog mechanism is used for stirring the terminal and removes cutter mechanism department, cutter mechanism is used for cutting away the tie point on the terminal, the line ball mechanism is used for impressing artifical male electric wire in the terminal, the unloading position is used for supplying the terminal unloading of processing completion, control mechanism is used for controlling semi-automatic press-connection machine.
Further, the method comprises the following steps: the terminal feeding mechanism comprises a first fixing frame, a first motor is arranged on the first fixing frame, the first motor is connected with a first lead screw through a chain wheel and a chain, a first connecting block is arranged on the first lead screw and connected with the first fixing frame through a sliding block and a sliding rail, a feeding frame is arranged on the first connecting block, a plurality of feeding holes are formed in the feeding frame and penetrate through the feeding frame, the first motor is electrically connected with a control mechanism, the first motor rotates to drive the first lead screw to transmit through the chain wheel and the chain, and therefore the first connecting block is driven to horizontally move and further drive the feeding frame to horizontally move, different feeding holes are aligned with the turntable mechanism, and the terminals in different feeding holes are conveniently fed onto the turntable mechanism.
Further, the method comprises the following steps: the turntable mechanism comprises a second fixing frame arranged on the rack, a turntable is arranged on the second fixing frame, a hole for the terminal to pass through is formed in the turntable in a penetrating mode, a second motor is arranged on one side of the turntable and electrically connected with the control mechanism, and the second motor is used for driving the turntable to rotate so that the terminal can rotate in the direction and can move onto the terminal sliding rail conveniently.
Further, the method comprises the following steps: the pushing mechanism comprises a push rod and a first air cylinder used for driving the push rod, the first air cylinder is electrically connected with the control mechanism, and the first air cylinder is used for pushing the push rod so as to push the terminal to the pusher dog mechanism.
Further, the method comprises the following steps: the pusher dog mechanism comprises a third fixing frame, a third motor is arranged on the third fixing frame, a second lead screw is connected onto a driving shaft of the third motor, a second connecting block is connected onto the second lead screw, the second connecting block is connected with the third fixing frame through a sliding block and a sliding rail, a connecting seat is fixedly connected to one side, away from the third fixing frame, of the second connecting block, the connecting seat and the second connecting block are connected with the sliding rail through the sliding block, a second air cylinder used for driving the connecting seat to move up and down is arranged below the connecting seat, a pusher dog is arranged on the connecting seat, the third motor and the second air cylinder are respectively electrically connected with a control mechanism, the third motor drives the second lead screw to drive the pusher dog to move horizontally to further push the terminal to the cutter mechanism, and the second air cylinder is used for driving the pusher dog to move up and down to enable the pusher dog to be lower than the terminal when the pusher dog does not need to push the terminal, be higher than the terminal when the terminal is stirred in needs, be convenient for stir the terminal.
Further, the method comprises the following steps: the cutter mechanism comprises a cutter and a third cylinder used for driving the cutter to move up and down, the third cylinder is electrically connected with the control mechanism, a groove is formed in the position, corresponding to the cutter, of the terminal slide rail, the third cylinder is used for driving the cutter to move up and down, so that a connection point of the terminal is cut off, and the connection point cut off conveniently by the groove drops.
Further, the method comprises the following steps: the line ball mechanism includes the line ball post and drives the fourth cylinder that the line ball post reciprocated, the drive shaft and the line ball post fixed connection of fourth cylinder, fourth cylinder and control mechanism electrical connection, one side of terminal slide rail is provided with the through-hole that the power supply line passed with line ball post corresponding position department, the fourth cylinder is used for driving the line ball post and reciprocates to in impressing the terminal with inserted electric wire.
Further, the method comprises the following steps: the blanking position comprises a blanking rail, and the blanking rail is connected with the tail end of the terminal slide rail.
The invention has the beneficial effects that: the automatic terminal feeding device can automatically feed terminals, automatically cut off connection points on the terminals, and automatically press inserted electric wires into the terminals, so that labor is saved, the working efficiency is improved, and the processed terminals are good in consistency and high in yield.
Drawings
FIG. 1 is a schematic view of the entire structure of a semi-automatic crimping machine;
fig. 2 is a schematic structural view of a terminal feeding mechanism;
FIG. 3 is a schematic structural view of a turntable mechanism and a pushing mechanism;
FIG. 4 is a schematic structural view of a pusher dog mechanism;
FIG. 5 is a schematic view of the cutter mechanism;
FIG. 6 is a schematic structural diagram of a wire pressing mechanism;
labeled as: 1. a frame; 2. a terminal feeding mechanism; 3. a turntable mechanism; 4. a terminal slide rail; 5. a pushing mechanism; 6. a pusher dog mechanism; 7. a cutter mechanism; 8. a wire pressing mechanism; 21. a first fixing frame; 22. a first motor; 23. a first lead screw; 24. a first connection block; 25. a feeding frame; 31. a second fixing frame; 32. a turntable; 33. a second motor; 51. a push rod; 52. a first cylinder; 61. a third motor; 62. a second lead screw; 63. a second connecting block; 64. a connecting seat; 65. a second cylinder; 66. a pusher dog; 71. a cutter; 72. a third cylinder; 81. pressing the wire column; 82. and a fourth cylinder.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
The semi-automatic crimping machine shown in figure 1 comprises a frame 1, wherein a terminal feeding mechanism 2 used for feeding terminals is arranged on the frame 1, a rotary table mechanism 3 used for driving the terminals to rotate is arranged below the terminal feeding mechanism 2 on the frame 1, a terminal slide rail 4 is arranged on one side of the rotary table mechanism 3, a pushing mechanism 5 is arranged on one side, away from the terminal slide rail 4, of the rotary table mechanism 3 on the frame 1, a pusher dog mechanism 6 used for pushing the terminals is arranged below the terminal slide rail 4 on the frame 1, a cutter mechanism 7 is arranged on one side, away from the rotary table mechanism 3, of the cutter mechanism 7, a wire pressing mechanism 8 and a blanking position are arranged on one side, away from the pusher dog mechanism 6, of the cutter mechanism 7, a control mechanism used for controlling the semi-automatic crimping machine is further included, and the terminal feeding mechanism 2, the rotary table mechanism 3 and the pushing mechanism 5, Pusher dog mechanism 6, cutter mechanism 7 and line ball mechanism 8 respectively with control mechanism electrical connection, terminal feed mechanism 2 is used for the material loading terminal, carousel mechanism 3 is used for driving the terminal and rotates for the terminal redirecting, terminal slide rail 4 is used for supplying the terminal to slide, pushing mechanism 5 is used for promoting the terminal to pusher dog mechanism 6 department in carousel mechanism 3, pusher dog mechanism 6 is used for stirring the terminal and removes cutter mechanism 7, stirs line ball mechanism 8 department from cutter mechanism 7, cutter mechanism 7 is used for cutting away the tie point on the terminal, line ball mechanism 8 is used for impressing artifical male electric wire in the terminal, the unloading is located the terminal unloading that supplies the processing to accomplish, control mechanism is used for controlling semi-automatic crimping machine, control mechanism includes the controller.
On the basis of the above, as shown in fig. 2, the terminal feeding mechanism 2 includes a first fixing frame 21, the first fixing frame 21 is provided with a first motor 22, the first motor 22 is connected with a first screw rod 23 through a chain wheel and a chain, the space is saved, the first screw 23 is provided with a first connecting block 24, the first connecting block 24 is connected with the first fixing frame 21 through a sliding block and a sliding rail, a feeding frame 25 is arranged on the first connecting block 24, a plurality of feeding holes are arranged on the feeding frame 25, the feeding hole penetrates through the feeding frame 25, the first motor 22 is electrically connected with the control mechanism, the first motor 22 drives the first screw rod 23 to transmit through a chain wheel and a chain, thereby drive first link block 24 horizontal migration and then drive material loading frame 25 horizontal migration for different material loading holes are aimed at with carousel mechanism 3, are convenient for with the terminal material loading in the different material loading holes on carousel mechanism 3.
On the above basis, as shown in fig. 3, the turntable mechanism 3 includes a second fixing frame 31 disposed on the frame 1, a turntable 32 is disposed on the second fixing frame 31, a hole for the terminal to pass through is formed in the turntable 32, a second motor 33 is disposed on one side of the turntable 32, the second motor 33 is electrically connected to the control mechanism, and the second motor 33 is used for driving the turntable 32 to rotate, so that the terminal rotates in the direction and is convenient to move to the terminal slide rail 4.
On the basis of the above, the pushing mechanism 5 includes a push rod 51 and a first air cylinder 52 for driving the push rod 51, the first air cylinder 52 is electrically connected with the control mechanism, and the first air cylinder 52 is used for pushing the push rod 51 so as to push the terminal to the finger mechanism 6.
On the basis, as shown in fig. 4, the pusher dog mechanism 6 includes a third fixing frame, a third motor 61 is disposed on the third fixing frame, a second lead screw 62 is connected to a driving shaft of the third motor 61, a second connecting block 63 is connected to the second lead screw 62, the second connecting block 63 is connected to the third fixing frame through a sliding block and a sliding rail, a connecting seat 64 is fixedly connected to one side of the second connecting block 63 away from the third fixing frame, the connecting seat 64 and the second connecting block 63 are connected to the sliding rail through the sliding block, a second cylinder 65 for driving the connecting seat 64 to move up and down is disposed below the connecting seat 64, a pusher dog 66 is disposed on the connecting seat 64, the third motor 61 and the second cylinder 65 are electrically connected to the control mechanism, respectively, the third motor 61 rotates to drive the second lead screw 62 to drive the pusher dog 66 to move horizontally, and then stir the terminal to cutter mechanism 7 department, second cylinder 65 is used for driving pusher dog 66 and reciprocates for pusher dog 66 need not stir the terminal when being less than the terminal, is higher than the terminal when needing to stir the terminal, is convenient for stir the terminal.
On the basis, as shown in fig. 5, the cutter mechanism 7 includes a cutter 71 and a third cylinder 72 for driving the cutter 71 to move up and down, the third cylinder 72 is electrically connected to the control mechanism, a groove is provided at a position on the terminal slide rail 4 corresponding to the cutter 71, the third cylinder 72 is used for driving the cutter 71 to move up and down, so as to cut off a connection point of the terminal, and the cut connection point of the groove falls off.
On the basis, as shown in fig. 6, the wire pressing mechanism 8 includes a wire pressing column 81 and a fourth cylinder 82 for driving the wire pressing column 81 to move up and down, a driving shaft of the fourth cylinder 82 is fixedly connected to the wire pressing column 81, the fourth cylinder 82 is electrically connected to the control mechanism, a through hole through which a power supply wire passes is provided at a position on one side of the terminal slide rail 4 corresponding to the wire pressing column 81, and the fourth cylinder 82 is used for driving the wire pressing column 81 to move up and down, so as to press an inserted wire into the terminal.
On the basis, the blanking position comprises a blanking rail, and the blanking rail is connected with the tail end of the terminal slide rail 4.
On the basis, firstly, the terminals are placed on the terminal feeding mechanism 2, the turntable mechanism 3 drives the terminals to rotate, the pushing mechanism 5 pushes the terminals to the pusher dog mechanism 6 from the turntable mechanism 3, the pusher dog mechanism 6 drives the terminals to move to the cutter mechanism 7, the cutter mechanism 7 cuts off connection points on the terminals, the pusher dog mechanism 6 drives the terminals to move to the wire pressing mechanism 8, the wire pressing mechanism 8 presses the wires inserted into the terminals, then the terminals which are processed are manually placed into the blanking position, the terminals are blanked along the blanking rail, and the operation is repeated.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. Semi-automatic press-connection machine, including frame (1), its characterized in that: the terminal crimping machine is characterized in that a terminal feeding mechanism (2) used for feeding terminals is arranged on the rack (1), a terminal sliding rail (4) is arranged on one side of the terminal feeding mechanism (2) on the rack (1) and used for driving the terminal to rotate, a pushing mechanism (5) is arranged on one side of the rack (1) far away from the terminal sliding rail (4) and located below the terminal feeding mechanism (3), a pusher dog mechanism (6) for stirring the terminals is arranged on the rack (1) and located below the terminal sliding rail (4), a cutter mechanism (7) is arranged on one side of the pusher dog mechanism (6) far away from the terminal sliding rail (4), a wire pressing mechanism (8) and a lower material level (9) are arranged on one side of the cutter mechanism (7) far away from the pusher dog mechanism (6), and a control mechanism used for controlling the semi-automatic crimping machine is further included, the terminal feeding mechanism (2), the turntable mechanism (3), the pushing mechanism (5), the pusher dog mechanism (6), the cutter mechanism (7) and the wire pressing mechanism (8) are respectively electrically connected with the control mechanism;
the terminal feeding mechanism (2) comprises a first fixing frame (21), a first motor (22) is arranged on the first fixing frame (21), the first motor (22) is connected with a first screw rod (23) through a chain wheel and a chain, a first connecting block (24) is arranged on the first screw rod (23), the first connecting block (24) is connected with the first fixing frame (21) through a sliding block and a sliding rail, a feeding frame (25) is arranged on the first connecting block (24), a plurality of feeding holes are formed in the feeding frame (25), the feeding holes penetrate through the feeding frame (25), and the first motor (22) is electrically connected with a control mechanism;
the turntable mechanism (3) comprises a second fixing frame (31) arranged on the rack (1), a turntable (32) is arranged on the second fixing frame (31), a hole for a terminal to pass through is formed in the turntable (32), a second motor (33) is arranged on one side of the turntable (32), and the second motor (33) is electrically connected with the control mechanism;
pusher dog mechanism (6) includes the third mount, be provided with third motor (61) on the third mount, be connected with second lead screw (62) in the drive shaft of third motor (61), be connected with second connecting block (63) on second lead screw (62), second connecting block (63) are connected with the third mount through slider and slide rail, one side fixedly connected with connecting seat (64) of third mount are kept away from in second connecting block (63), connecting seat (64) pass through slider and sliding rail connection with second connecting block (63), the below of connecting seat (64) is provided with second cylinder (65) that are used for driving connecting seat (64) and reciprocate, be provided with pusher dog (66) on connecting seat (64), third motor (61) and second cylinder (65) respectively with control mechanism electrical connection.
2. The semi-automatic crimper of claim 1 wherein: the pushing mechanism (5) comprises a push rod (51) and a first air cylinder (52) used for driving the push rod (51), and the first air cylinder (52) is electrically connected with the control mechanism.
3. The semi-automatic crimper of claim 1 wherein: the cutting knife mechanism (7) comprises a cutting knife (71) and a third air cylinder (72) used for driving the cutting knife (71) to move up and down, the third air cylinder (72) is electrically connected with the control mechanism, and a groove is formed in the position, corresponding to the cutting knife (71), on the terminal slide rail (4).
4. The semi-automatic crimper of claim 1 wherein: line ball mechanism (8) are including line ball post (81) and fourth cylinder (82) that drive line ball post (81) reciprocated, the drive shaft and line ball post (81) fixed connection of fourth cylinder (82), fourth cylinder (82) and control mechanism electric connection, one side and line ball post (81) of terminal slide rail (4) correspond position department and are provided with the through-hole that the power supply line passed.
5. A semi-automatic crimping machine as recited in claim 1, wherein: the blanking position (9) comprises a blanking rail, and the blanking rail is connected with the tail end of the terminal slide rail (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110488159.2A CN113178765B (en) | 2021-05-06 | 2021-05-06 | Semi-automatic crimping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110488159.2A CN113178765B (en) | 2021-05-06 | 2021-05-06 | Semi-automatic crimping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113178765A CN113178765A (en) | 2021-07-27 |
| CN113178765B true CN113178765B (en) | 2022-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110488159.2A Active CN113178765B (en) | 2021-05-06 | 2021-05-06 | Semi-automatic crimping machine |
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| Country | Link |
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| CN (1) | CN113178765B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206422369U (en) * | 2017-01-04 | 2017-08-18 | 芜湖侨云友星电气工业有限公司 | A kind of electric wire feeding shearing device of terminal crimping connector automatic charging device |
| CN110718829A (en) * | 2019-10-19 | 2020-01-21 | 合肥市中正电气有限公司 | Production line of electron pencil |
-
2021
- 2021-05-06 CN CN202110488159.2A patent/CN113178765B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206422369U (en) * | 2017-01-04 | 2017-08-18 | 芜湖侨云友星电气工业有限公司 | A kind of electric wire feeding shearing device of terminal crimping connector automatic charging device |
| CN110718829A (en) * | 2019-10-19 | 2020-01-21 | 合肥市中正电气有限公司 | Production line of electron pencil |
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| Publication number | Publication date |
|---|---|
| CN113178765A (en) | 2021-07-27 |
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