CN219907954U - Novel wool blending machine - Google Patents

Abstract

The utility model relates to the technical field of wool blending machines, in particular to a novel wool blending machine, which integrates the advantages of the two devices, namely, the yield advantage of the wool blending machine is reserved, and the opening effect of a carding machine is achieved; comprises a feeding fan, a feeding flat curtain, a doffer and a suction fan; the feeding system is connected with the feeding flat curtain, the feeding flat curtain conveys materials to the feeding roller of the carding machine, steel nail type needle plates are arranged on the circumferential surface of the carding machine, a plurality of working rolls and a plurality of stripping rolls are circumferentially arranged on the outer side of the carding machine, a first thin steel disc type fluted disc is arranged on the working rolls, a second thin steel disc type fluted disc is arranged on the stripping rolls, the steel nail type needle plates, the first thin steel disc type fluted disc and the second thin steel disc type fluted disc are matched to open the material fibers, and the doffer peels the opened material fibers, and an air suction pipe of the suction fan is connected with the doffer.

Description

Novel wool blending machine

Technical Field

The utility model relates to the technical field of a roughening machine, in particular to a novel roughening machine.

Background

There are two kinds of equipment for opening and mixing chemical fibers and animal and plant fibers in the market at present.

Firstly, the carding machine, as shown in fig. 5, the working principle is that the feeding fan sucks the material, the material falls into the feeding curtain after being discharged by the dust cage, then the material is conveyed by the feeding curtain, the fluted disc type roller holds and feeds the material, the material passes through the cylinder of the carding machine (the cylinder is a key carding element of the combing machine, the main function of the material is to comb cotton fiber bundles clamped by the clamping plates, improve the separation degree, the straightening degree and the parallelism degree of the fibers, eliminate the front hook of the cotton fibers, so as to improve the glossiness of the yarns and the spinnability of the next procedure, comb all the short fibers which are not clamped, improve the uniformity of the fibers, improve the strength of the yarns, comb down cotton impurities and defects attached to the fibers, improve the quality of the finished yarns from multiple aspects) (3800 angle nails are distributed on the cylinder), the relative motion of three groups of working rolls (provided with fluted discs) and stripping rolls (provided with fluted discs) are subjected to loosening and mixing, and the stripping of parts on the carding machine are carried to a specified position through the suction of the fan.

The advantages are that: and wool tin Lin Zhijing mm, working width is 1200mm, so that the yield is high, and 1 ton to 1.2 ton per hour.

Disadvantages: the angle nails and the fluted disc are opened, and because the angle nails and the fluted disc have thick structures and large relative gaps, the fiber opening separation degree is poor, and the requirement can be met only by 2-3 times of opening.

And secondly, as shown in fig. 6, the working principle of the comb-needle type opener is that fibers are conveyed through a feeding leather curtain, 2 groups of grooves or needle teeth are held by a roller, the fibers are opened through high-speed operation of an opening beater (the surface of the comb-needle type opener is composed of 10 needle plates inlaid with steel nails), and finally the fibers are conveyed to a designated position through suction of a fan.

The advantages are that: the groove type roller and the needle tooth type roller have good fiber holding degree, and tin Lin Gangding type opening is added, so that the relative gap is small, and the fiber opening dispersion degree is good, and the effect can be achieved once.

Disadvantages: the tin Lin Zhijing of the opener on the market is small and is generally between 360mm and 400mm, and the working width is between 1000 and 1200 mm. Thus, the yield is low, only 200-400 kg per hour. For large batches of fibers, a longer time is required for opening.

Disclosure of Invention

In order to solve the technical problems, the utility model provides a novel wool blending machine which integrates the advantages of the two devices, namely, the yield advantage of the wool blending machine is reserved, and the opening effect of the carding machine is achieved.

The device is characterized in that 1: the fluted disc feeding roller of the original wool making machine is replaced by: the grooves and needle teeth rollers for the carding machine are thickened.

The equipment is characterized by 2: the angle nails on the surfaces of the original cylinder and the roughing cylinder are replaced by steel nail type needle plates, and the working roll and the stripping roll are replaced by thin steel sheet type fluted discs.

The equipment is characterized in that: after the cotton box is additionally arranged on the flat curtain fed into the wool making machine, the fallen fiber raw materials are stored in the cotton box after wind is discharged through the air holes of the cotton box, the pair roller output rollers rotate at a uniform speed under the cotton box, the fiber raw materials are conveyed to the flat curtain fed into the wool making machine in a more uniform mode, uneven height of free falling of fibers is avoided, and the opening effect is improved.

The novel product effect is achieved, the fiber separation effect is achieved by one-time opening in practical application, and the yield is up to 1000-1200 kg/h.

The utility model relates to a novel wool blending machine, which comprises a feeding fan, a feeding flat curtain, a doffer and a suction fan; the feeding system is connected with the input end of the feeding flat curtain, the feeding flat curtain conveys materials to the feeding roller of the carding machine, the working roller, the stripping roller and the doffer are arranged on the frame, the carding machine is positioned in the middle of the frame, a steel nail type needle plate is arranged on the circumferential surface of the carding machine, a plurality of steel nails are arranged on the steel nail type needle plate, the working roller and the stripping roller are arranged in a plurality, the working roller and the stripping roller are all rotatably arranged on the upper part of the frame, the circumferences of the working roller and the stripping roller are arranged on the outer side of the carding machine, the arrangement circle centers of the working roller and the stripping roller are close to each other and are matched with the carding machine type cylinder Lin Tongxin, a first thin steel sheet is arranged on the circumferential surface of the working roller, a second thin steel sheet is arranged on the circumferential surface of the carding machine, the second thin steel sheet is arranged on the circumferential surface of the stripping roller and is in loose fit with the second thin steel sheet, and the fiber channel is opened; the raw materials are sent to a feeding system through a feeding fan, the raw materials are evenly conveyed to a feeding flat curtain by the feeding system, the raw materials are conveyed to a feeding roller of a carding machine through uniform motion of the feeding flat curtain, the raw materials are conveyed to a pin type cylinder through uniform rotation of the feeding roller of the carding machine, the pin type cylinder rotates at a high speed, so that the raw materials are fully loosened through a pin type needle plate, the fully loosened raw materials of the pin type cylinder Lin Weiwan are further loosened under the combined action of a first thin steel disc type fluted disc on a working roller and a second thin steel disc type fluted disc on a stripping roller, the fibers on the pin type cylinder are stripped through high-speed operation of a doffer, the fully loosened raw materials are sent to a next working procedure through the action of a suction fan, the pins on the surfaces of the raw materials and the carding machine cylinder are replaced with the pin type needle plate, the fluted disc of the working roller is replaced with the first thin steel disc type fluted disc, the fluted disc of the stripping roller is replaced with the second thin fluted disc, the advantages of the two devices of the carding machine and the carding machine are combined, namely, the yield of the carding machine and the carding machine is high, the product quality is guaranteed, and the product loosening efficiency is high.

Preferably, the diameter of the comb-pin cylinder is more than 800MM; the large-diameter comb-pin type cylinder is beneficial to improving the working efficiency.

Preferably, the feeding roller of the wool blending machine is a groove and needle tooth roller for a carding machine, and the thickening treatment is carried out; through the arrangement, the feeding roller of the wool making machine is matched with the steel nail type needle plate on the comb type cylinder, the holding degree of the groove type and the needle tooth type roller to the fibers is good, and the comb type cylinder is opened through the steel nail type needle plate, so that the relative gap is small, the fiber opening dispersion degree is good, and the effect can be achieved once.

Preferably, the opening teeth on the first thin steel sheet type fluted disc and the second thin steel sheet type fluted disc are made of thin steel sheets, and the surface of the thin steel sheets is perpendicular to the axes of the working roll and the stripping roll; the arrangement is beneficial to reducing the relative gap of the opening teeth, improving the fiber opening separation degree and improving the raw material fiber opening efficiency.

Preferably, the feeding system comprises a cotton box and a feeding roller, an air inlet of the cotton box is connected with an air outlet pipe of the feeding fan, and the feeding roller is arranged between an output port of the cotton box and the feeding flat curtain; after the wind that the feeding fan carried is discharged through the air dispersing hole of the cotton box, the falling fiber raw material is stored in the cotton box, the feeding roller rotates at a constant speed, the fibers in the cotton box are conveyed to the feeding flat curtain, uneven height of the free falling body of the fibers is avoided, and the opening effect is improved.

Preferably, the feeding roller is a pair roller output roller, and the feeding roller is provided with two output rollers which rotate relatively; the conveying stability of the pair roller output roller is good, so that the fiber is conveyed to the feeding flat curtain in a more uniform mode.

Compared with the prior art, the utility model has the beneficial effects that: the raw materials are sent to a feeding system through a feeding fan, the raw materials are evenly conveyed to a feeding flat curtain by the feeding system, the raw materials are conveyed to a feeding roller of a carding machine through uniform motion of the feeding flat curtain, the raw materials are conveyed to a pin type cylinder through uniform rotation of the feeding roller of the carding machine, the pin type cylinder rotates at a high speed, so that the raw materials are fully loosened through a pin type needle plate, the fully loosened raw materials of the pin type cylinder Lin Weiwan are further loosened under the combined action of a first thin steel disc type fluted disc on a working roller and a second thin steel disc type fluted disc on a stripping roller, the fibers on the pin type cylinder are stripped through high-speed operation of a doffer, the fully loosened raw materials are sent to a next working procedure through the action of a suction fan, the pins on the surfaces of the raw materials and the carding machine cylinder are replaced with the pin type needle plate, the fluted disc of the working roller is replaced with the first thin steel disc type fluted disc, the fluted disc of the stripping roller is replaced with the second thin fluted disc, the advantages of the two devices of the carding machine and the carding machine are combined, namely, the yield of the carding machine and the carding machine is high, the product quality is guaranteed, and the product loosening efficiency is high.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic diagram of the structure of a comb cylinder and a steel pin needle plate;

FIG. 3 is a schematic view of the construction of a work roll and a first thin steel disc;

FIG. 4 is a schematic view of the structure of the stripping roll and the second thin steel disc;

FIG. 5 is a schematic view of a conventional roughening machine;

FIG. 6 is a schematic view of a prior art comb-type opener;

the reference numerals in the drawings: 1. a feeding fan; 2. a cotton box; 3. a feed roller; 4. feeding a flat curtain; 5. a wool blending machine feeding roller; 6. comb-pin cylinder; 7. a work roll; 8. stripping rollers; 9. doffer; 10. a suction fan; 11. steel nail type needle plate; 12. a first thin steel disc type fluted disc; 13. a second thin steel disc type fluted disc; 14. angle nail type cylinder.

Description of the embodiments

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Examples

A novel wool blending machine comprises a feeding fan 1, a feeding flat curtain 4, a doffer 9 and a suction fan 10; the feeding system is connected with the input end of the feeding flat curtain 4, the feeding flat curtain 4 conveys materials to the feeding roller 5 of the carding machine, the working roller 7, the stripping roller 8 and the doffer 9 are arranged on a frame, the carding machine 6 is positioned in the middle of the frame, a steel pin type needle plate 11 is arranged on the circumferential surface of the carding machine 6, a plurality of steel pins are arranged on the steel pin type needle plate 11, the working roller 7 and the stripping roller 8 are arranged in a plurality, the working roller 7 and the stripping roller 8 are all rotatably arranged at the upper part of the frame, the working roller 7 and the stripping roller 8 are circumferentially arranged at the outer side of the carding machine 6, the circle centers of the working roller 7 and the stripping roller 8 are concentric with the carding machine 6, the adjacent working roller 7 and the stripping roller 8 are close to the first steel plate group 7 and the second steel plate 13, and the second steel plate 13 is arranged on the circumferential surface of the stripping roller group, and the second steel plate 13 is in loose fit with the steel pin type needle plate is arranged on the circumferential surface of the second steel plate 13; the diameter of the comb-pin type cylinder 6 is 1060MM; the wool making machine feeding roller 5 is a groove and needle tooth roller for a carding machine and is subjected to thickening treatment; the opening teeth on the first thin steel sheet type fluted disc 12 and the second thin steel sheet type fluted disc 13 are made of thin steel sheets, and the surface of the thin steel sheets is perpendicular to the axes of the working roller 7 and the stripping roller 8.

The raw materials are sent to a feeding system through a feeding fan 1, the feeding system evenly conveys the raw materials to a feeding flat curtain 4, the feeding flat curtain 4 moves at a uniform speed to convey the raw materials to a feeding roller 5 of a carding machine, the feeding roller 5 of the carding machine rotates at a uniform speed to convey the raw materials to a comb-pin type cylinder 6, the comb-pin type cylinder 6 rotates at a high speed to enable a steel pin type needle plate 11 to fully loosen the raw materials, the raw materials which are not completely loosened by the comb-pin type cylinder 6 are further loosened under the combined action of a first thin steel disc 12 on a working roller 7 and a second thin steel disc 13 on a stripping roller 8, the fibers on the comb-pin type cylinder 6 are stripped through the high-speed operation of a doffer 9, the fully loosened raw materials are sent to the next working procedure through the action of a suction fan 10, and corner pins on the surface of the original and the carding machine cylinder are replaced by the steel pin type needle plate 11, the fluted disc of the working roll 7 is replaced by a first thin steel disc type fluted disc 12, the fluted disc of the stripping roll 8 is replaced by a second thin steel disc type fluted disc 13, the advantages of the two devices of the carding machine and the carding machine are collected, namely, the yield advantage of the carding machine is reserved, the opening effect of the carding machine is achieved, the carding machine feeding roller 5 is matched with the steel nail type needle plate 11 on the carding cylinder 6, the holding degree of the groove type needle roller to fibers is good, and the carding cylinder 6 is opened through the steel nail type needle plate 11, the relative gap is small, so that the fiber opening and separating degree is good, the effect can be achieved once, the thin steel disc is favorable for reducing the relative gap of the opening teeth, the fiber opening and separating degree is improved, the raw material fiber opening efficiency is improved, and the carding cylinder 6 with the diameter of 1060MM is adopted, and the yield is 1100 kg/h.

Examples

The feeding system comprises a cotton box 2 and a feeding roller 3, an air inlet of the cotton box 2 is connected with an air outlet pipe of the feeding fan 1, and the feeding roller 3 is arranged between an output port of the cotton box 2 and the feeding flat curtain 4; the feeding roller 3 is a pair of roller output rollers, and the feeding roller 3 is provided with two output rollers which rotate relatively.

After the wind that pay-off fan 1 carried is unloaded the wind through the scattered gas pocket of cotton case 2, make the fibrous raw materials that falls store in cotton case 2, feed roller 3 at uniform velocity rotates, carries the fibre in the cotton case 2 to feeding flat curtain 4, avoids the uneven height of the free fall of fibre, improves the effect of opening, and stability is good to roller output roller transport, makes the fibre carry to feeding flat curtain 4 with more even mode.

Examples

The diameter of the comb-pin cylinder 6 was changed to 900MM based on example 1; the production was 950 kg/h by using a comb-pin cylinder 6 with a diameter of 900 MM.

As shown in fig. 1 to 4, in the novel wool blending machine of the utility model, when the novel wool blending machine works, firstly raw materials are sent to a cotton box 2 through a feeding fan 1, the cotton box 2 is provided with air dispersing holes, residual air is discharged, raw material fibers fall into the cotton box 2, the raw materials in the cotton box 2 are compacted while the air is discharged, then the raw materials in the cotton box 2 are uniformly conveyed to a feeding flat curtain 4 through a feeding roller 3, the raw materials are uniformly conveyed to a wool blending machine feeding roller 5 through the feeding flat curtain 4, the raw materials are uniformly conveyed to a carding needle type cylinder 6 through the feeding flat curtain 5, then the carding needle type cylinder 6 is rotated at a high speed, the raw materials are fully loosened, the raw materials which are not completely loosened by the carding needle type cylinder 6 are further loosened under the combined action of a working roller 7 and a stripping roller 8, the doffer 9 is rotated at a high speed, the fibers on the carding needle type cylinder 6 are stripped, and finally the raw materials which are fully loosened are sent to a next procedure under the action of a suction fan 10.

The main functions realized by the utility model are as follows:

the yield advantage of the wool blending machine is kept, and the yield is up to 1000-1200 kg/h;

the opening effect of the carding wire opener is achieved, the fiber opening dispersion degree is good, and the effect can be achieved once.

The novel wool blending machine has the advantages that the installation mode, the connection mode or the setting mode of the novel wool blending machine are common mechanical modes, and the novel wool blending machine can be implemented as long as the beneficial effects of the novel wool blending machine can be achieved; the novel wool blending machine feeding fan 1, the cotton box 2, the feeding roller 3, the feeding flat curtain 4, the wool blending machine feeding roller 5, the working roller 7, the stripping roller 8, the doffer 9 and the suction fan 10 are purchased in the market, and can be installed and operated by a person skilled in the art according to the attached use instruction without creative labor of the person skilled in the art.

All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims (6)

1. A novel wool blending machine, which comprises a feeding fan (1), a feeding flat curtain (4), a doffer (9) and a suction fan (10); the feeding system is connected with the input end of the feeding flat curtain (4), the feeding flat curtain (4) is used for conveying materials to the feeding roller (5) of the wool machine, the carding cylinder (6), the working roller (7), the stripping roller (8) and the doffer (9) are arranged on the frame, the carding cylinder (6) is positioned in the middle of the frame, a steel nail type needle plate (11) is arranged on the circumferential surface of the carding cylinder (6), a large number of steel nails are arranged on the steel nail type needle plate (11), the working roller (7) and the stripping roller (8) are arranged in a plurality, the working roller (7) and the stripping roller (8) are all rotatably arranged on the upper part of the frame, the plurality of working rollers (7) and the stripping roller (8) are circumferentially arranged on the outer side of the carding cylinder (6), the plurality of the carding rollers (7) and the stripping roller (8) are concentrically arranged on the circumferential surface of the carding cylinder (6), a plurality of steel nails type needle plate (11) are arranged on the circumferential surface of the stripping roller (8), the plurality of the stripping roller (7) and the stripping roller (8) are concentrically arranged on the circumference of the stripping roller (8), the second thin steel disc type fluted disc (13) is arranged on the circumferential surface of the stripping roller (8), the steel nail type needle plate (11), the first thin steel disc type fluted disc (12) and the second thin steel disc type fluted disc (13) are matched to open material fibers, the doffer (9) strips the opened material fibers, and an air suction pipe of the material suction fan (10) is connected with the doffer (9).

2. A new type of roughening machine according to claim 1, characterized in that the diameter of the wire cylinder (6) is greater than 800MM.

3. A new type of carding machine according to claim 1, characterized in that the feeding roller (5) of the carding machine is a grooved and needle-tooth roller for a card wire opener, and is subjected to a thickening treatment.

4. A new type roughening machine according to claim 1, characterized in that the opening teeth on the first and second thin steel disc (12, 13) are made of thin steel sheet and the thin steel sheet surface is perpendicular to the axes of the working roll (7) and the stripping roll (8).

5. The novel wool blending machine according to claim 1, wherein the feeding system comprises a cotton box (2) and a feeding roller (3), an air inlet of the cotton box (2) is connected with an air outlet pipe of the feeding fan (1), and the feeding roller (3) is arranged between an output port of the cotton box (2) and the feeding flat curtain (4).

6. A new type of roughening machine according to claim 5, characterized in that the feed roller (3) is a twin-roll take-off roller, the feed roller (3) being provided with two take-off rollers rotating relative to each other.