CN219900781U - Vertical and horizontal dual-purpose automatic rotary welding frame - Google Patents

Abstract

The utility model discloses a vertical and horizontal dual-purpose automatic rotary welding frame, which comprises: base and guide post, workstation, location adjustable bracket, welder fixing base, top seat, driving motor, characterized by: the guide post is fixed on the base, the workbench, the positioning adjustable bracket, the welding gun fixing seat and the center seat are all installed on the guide post and are all adjustable in position, the driving motor is fixedly installed on the workbench, the vertical and horizontal type dual-purpose automatic rotary welding frame is adopted, automatic rotary design is adopted, workpieces can be subjected to rotary welding under the condition of no shutdown, the production efficiency is greatly improved, the welding quality is improved, the stability of the welding quality can be ensured through accurate positioning, the product quality is improved, the device adopts automatic design, dependence on operators is reduced, labor cost is reduced, and the same equipment can adapt to different working requirements due to the vertical and horizontal dual-purpose design, so that the equipment utilization rate is improved.

Description

Vertical and horizontal dual-purpose automatic rotary welding frame

Technical Field

The utility model relates to the technical field of automatic rotary welding frames, in particular to a vertical and horizontal dual-purpose automatic rotary welding frame.

Background

The vertical and horizontal automatic rotary welding frame is one kind of welding equipment. In conventional manual welding, a welder needs to hold a welding gun or an electrode for melting metal while moving to weld, which is inefficient and prone to welding quality problems. And the automatic welding technology can improve the welding efficiency and quality and reduce the labor cost and the potential safety hazard. The automatic rotary welding frame is widely applied to a welding process as one of automatic welding technologies.

The automatic rotary welding frame is mainly used for welding the circumference or annular part of a workpiece, so that the workpiece can automatically rotate, and the welding is convenient. Meanwhile, the automatic rotary welding frame can fix the workpiece and adjust the position, so that the welding precision is higher. In addition, the automatic rotary welding frame can be matched with an automatic welding robot for use, so that full-automatic welding is realized, and the production efficiency is improved.

Most of the existing automatic rotary welding frames are of fixed vertical structures, and cannot accurately adapt to the changes of the sizes and the shapes of workpieces; the vertical and horizontal automatic rotary welding frame can enable the welding range to be wider. In addition, the vertical structure and the horizontal structure are switched, so that the device can be suitable for the requirement of size change of a workpiece.

Disclosure of Invention

The utility model aims to provide a vertical and horizontal automatic rotary welding frame, which solves the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: a vertical and horizontal dual-purpose automatic rotary welding frame, comprising:

base and guide post, workstation, location adjustable bracket, welder fixing base, top seat, driving motor, characterized by: the guide post is fixed on the base, the workbench, the positioning adjustable bracket, the welding gun fixing seat and the center seat are all installed on the guide post and can be adjusted in position, the driving motor is fixedly installed on the workbench, a driving wheel is arranged on an output shaft of the driving motor, the pneumatic rotary chuck is installed on the workbench in a rotating mode, and the pneumatic rotary chuck is connected with the driving wheel in a meshed mode.

Preferably, universal wheels are rotatably arranged at four corners of the lower surface of the base, and a supporting vertical plate is arranged on one side of the base.

Preferably, a brake device is arranged on the driving motor, and the brake device is connected with the driving motor through a chain.

Preferably, a pneumatic clamping device is arranged on the welding gun fixing seat, and a welding gun is fixedly clamped on the inner side of the pneumatic clamping device.

Preferably, a sensor for detecting the position and angle of the processed workpiece is also arranged on the workbench, and a welding gun controller is arranged on the workbench.

Preferably, the positioning adjustable bracket is provided with a water spraying device for spraying water to cool the welding area and a heater for preheating the workpiece.

Preferably, an angle display for displaying the rotation angle of the pneumatic rotary chuck is arranged on the welding gun controller.

Compared with the prior art, the utility model has the beneficial effects that: the automatic rotary welding frame is used for vertical and horizontal dual-purpose automatic rotary welding frames, an automatic rotary design is adopted, workpieces can be subjected to rotary welding under the condition of no shutdown, the production efficiency is greatly improved, the welding quality is improved, the stability of the welding quality can be ensured through accurate positioning, the product quality is improved, the automatic rotary welding frame is automatically designed, the dependence on operators is reduced, the labor cost is reduced, and the same equipment can adapt to different working requirements due to the vertical and horizontal dual-purpose design, and the equipment utilization rate is improved.

Drawings

FIG. 1 is a schematic view of the overall three-dimensional structure of the present utility model;

FIG. 2 is a schematic rear perspective view of the present utility model;

FIG. 3 is a schematic diagram of a front view of a portion of a table according to the present utility model.

FIG. 4 is a schematic diagram of a front view of a tip seat portion of the present utility model;

fig. 5 is a schematic perspective view of the positioning adjustable bracket and the welding gun fixing seat part of the utility model.

In the figure: 1. a base; 2. a guide post; 3. a work table; 4. positioning the adjustable bracket; 5. a welding gun fixing seat; 6. a center seat; 7. a telescopic cylinder; 8. a telescopic center; 9. a pneumatic swing chuck; 10. a driving motor; 11. a driving wheel; 12. machining a workpiece; 13. a welding gun; 14. a brake device; 15. a pneumatic clamping device; 16. a sensor; 17. a welding gun controller; 18. a heater; 19. a water spraying device; 20. an angle display; 21. a universal wheel; 22. and supporting the vertical plate.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-5, a vertical and horizontal dual-purpose automatic rotary welding frame comprises: base 1 and guide post 2, workstation 3, location adjustable bracket 4, welder fixing base 5, top seat 6, driving motor 10, characterized by: the guide post 2 is fixed on the base 1, the workbench 3, the positioning adjustable bracket 4, the welding gun fixing seat 5 and the center seat 6 are all installed on the guide post 2 and can be adjusted in position, the driving motor 10 is fixedly installed on the workbench 3, a driving wheel 11 is arranged on an output shaft of the driving motor 10, the pneumatic rotary chuck 9 is installed on the workbench 3 in a rotating mode, the pneumatic rotary chuck 9 is connected with the driving wheel 11 in a meshed mode, universal wheels 21 are installed on four corners of the lower surface of the base 1 in a rotating mode, one side of the base 1 is provided with a supporting vertical plate 22, equipment can be driven to freely move by the universal wheels 21, the working position is replaced, and meanwhile the whole equipment can be lifted up to be used as the ground to be switched into the vertical automatic rotary welding frame. The driving motor 10 is provided with the brake device 14, the brake device 14 is connected with the driving motor 10 through a chain, the driving motor 10 can be stopped suddenly by utilizing the brake device 14, the motor can be stopped rapidly after welding is finished, and meanwhile, the emergency stop button can be combined, so that the life safety of workers is further protected. The pneumatic clamping device 15 is arranged on the welding gun fixing seat 5, the welding gun 13 is fixedly clamped on the inner side of the pneumatic clamping device 15, the welding gun 13 can be clamped and fixed by utilizing the pneumatic clamping device 15, and different welding guns 13 can be replaced according to requirements, so that various welding purposes are realized. The workbench 3 is also provided with a sensor 16 for detecting the position and angle of the processed workpiece 12, and the workbench 3 is provided with a welding gun controller 17 which can automatically control the start and stop of the welding gun 13 in combination with the control of the driving motor 10 so as to achieve better welding effect. The positioning adjustable bracket 4 is provided with a water spraying device 19 for spraying water to cool a welding area and a heater 18 for preheating a workpiece, so that the workpiece can be preheated in advance to improve the welding efficiency of the workpiece. The gun controller 17 is provided with an angle display 20 for displaying the rotation angle of the air-swing chuck 9.

To sum up: the base 1 is a main supporting part of the automatic rotary welding frame, four groups of universal wheels 21 are arranged at the lower end of the base 1, so that the whole equipment can be conveniently moved, meanwhile, the base 1 can be directly lifted up, a supporting vertical plate 22 is used as a support, a guide post 2 is arranged at the upper end of the base 1, a workbench 3, a positioning adjustable bracket 4 and a welding gun fixing seat 5 for installing a welding gun 13 are arranged on the guide post 2, and a tip seat 6 can be moved relative to the guide post 2 to adjust positions, wherein the tip seat 6 can push the telescopic tip 8 to tightly press a workpiece 13, the telescopic tip is arranged on the pneumatic rotary chuck 9, the pneumatic rotary chuck 9 is driven to rotate to drive the workpiece to rotate, a brake device 14 is arranged on the driving motor 10, the welding gun fixing seat 5 can be used for fixing the welding gun after the pneumatic rotary chuck 9 reaches the requirement, the rotation of the pneumatic rotary chuck 9 can be identified through a sensor 16, a welding gun controller 17 can control a heater 18 to preheat the workpiece, meanwhile, an angle display 20 can judge the data of the angle of the sensor 16, the angle display 20 can drive the motor 6 to drive the welding gun 10 to rotate, the workpiece is cooled down, the positioning welding gun controller 17 can be used for positioning the welding gun, the workpiece is completely welded, and the welding device can be completely welded, and the welding device is cooled, and the welding device is completely is positioned.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. A vertical and horizontal dual-purpose automatic rotary welding frame, which is characterized by comprising:

base (1), guide post (2), workstation (3), location adjustable bracket (4), welder fixing base (5), top seat (6) and driving motor (10), guide post (2) are fixed on base (1), workstation (3), location adjustable bracket (4), welder fixing base (5), top seat (6) are all installed on guide post (2) and all adjustable positions, driving motor (10) fixed mounting is on workstation (3), be equipped with driving wheel (11) on the output shaft of driving motor (10), install on workstation (3) and rotate and install pneumatic swing chuck (9), just pneumatic swing chuck (9) with the connected mode between driving wheel (11) is the meshing connection, universal wheel (21) are installed in the rotation of lower surface four corners of base (1), just one side of base (1) is equipped with support riser (22), install telescopic cylinder (7) and telescopic cylinder (8) on top seat (6), telescopic cylinder (8) are fixed to be installed on motor (7) output shaft, install brake device (14 on the drive cylinder (10), the braking device (14) is connected with the driving motor (10) through a chain.

2. The vertical and horizontal dual-purpose automatic rotary welding frame according to claim 1 is characterized in that a pneumatic clamping device (15) is arranged on the welding gun fixing seat (5), and a welding gun (13) is fixedly clamped on the inner side of the pneumatic clamping device (15).

3. The vertical and horizontal dual-purpose automatic rotary welding frame according to claim 1, wherein a sensor (16) for detecting the position and angle of a processed workpiece (12) is further installed on the workbench (3), and a welding gun controller (17) is arranged on the workbench (3).

4. A stand and horizontal type automatic swivel welding stand according to claim 3, characterized in that the positioning adjustable bracket (4) is provided with a water spraying device (19) for spraying water to cool the welding area and a heater (18) for preheating the workpiece.

5. The vertical and horizontal dual-purpose automatic rotary welding frame according to claim 4, wherein an angle display (20) for displaying the rotation angle of the air rotary chuck (9) is arranged on the welding gun controller (17).