CN219900711U - Full-automatic groove laser cutting workstation - Google Patents
Full-automatic groove laser cutting workstation Download PDFInfo
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- CN219900711U CN219900711U CN202320566038.XU CN202320566038U CN219900711U CN 219900711 U CN219900711 U CN 219900711U CN 202320566038 U CN202320566038 U CN 202320566038U CN 219900711 U CN219900711 U CN 219900711U
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- laser cutting
- conveyor belt
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- cutting
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- 238000003698 laser cutting Methods 0.000 title claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000005520 cutting process Methods 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000002699 waste material Substances 0.000 claims description 26
- 238000007599 discharging Methods 0.000 claims description 25
- 238000004064 recycling Methods 0.000 claims description 18
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 230000001939 inductive effect Effects 0.000 claims description 2
- 238000001179 sorption measurement Methods 0.000 abstract description 17
- 238000012544 monitoring process Methods 0.000 abstract description 2
- 238000011897 real-time detection Methods 0.000 abstract description 2
- 238000005192 partition Methods 0.000 abstract 1
- 230000006698 induction Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013077 target material Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Abstract
The utility model discloses a full-automatic groove laser cutting workstation which comprises a laser cutting device, a loading and unloading device and a base, wherein a hollowed-out area of the laser cutting device and the loading and unloading device is reserved on the base, the laser cutting device comprises a laser head and a first mechanical arm which can be adjusted in a rotating mode, the laser head is arranged on the first mechanical arm, the loading and unloading device comprises an adsorption head, a second mechanical arm and a mounting seat, the adsorption head is arranged on the second mechanical arm, and the second mechanical arm is arranged on the mounting seat. Through the loading and unloading device and the partition base, automation of loading and unloading processes is realized, and cutting working efficiency is improved; the material is grabbed through the adsorption head comprising the negative pressure component, so that the damage to the material is avoided, and the integrity of the material is ensured; through the real-time detection of each sensor, the automatic monitoring of the whole grabbing and cutting process is realized, and the success rate of material cutting is further ensured.
Description
Technical Field
The utility model relates to the field of industrial tools, in particular to a full-automatic groove laser cutting workstation.
Background
Laser cutting refers to cutting a workpiece by irradiating a laser beam onto the surface of the workpiece to be cut so that the workpiece material is melted rapidly, and simultaneously, blowing off molten substances by means of an assist gas coaxial with the beam to form a slit, thereby cutting the workpiece, and cutting a blank of a complex shape very accurately by using the laser. The working full period of laser cutting is generally divided into feeding, laser cutting and discharging, and the materials to be cut are cut into target materials through the matching of the full period.
In the prior art, a worker is usually used for operation in the feeding process and the discharging process in the whole working period of laser cutting, and the laser cutting work is completed only through a laser cutting device.
However, workers usually rely on human experience in the feeding process, the problem of inaccurate feeding position can occur, the follow-up cutting is inaccurate, and the factors such as the physical strength of the reference person are needed for human feeding and discharging, so that the working efficiency is low.
Disclosure of Invention
The utility model aims to solve the problems of inaccurate feeding position and low working efficiency caused by the dependence of workers in the prior art, and provides a full-automatic groove laser cutting workstation.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides a full-automatic groove laser cutting workstation, includes laser cutting device, goes up unloader and work area, and work area reserves the fretwork area that has laser cutting device and go up unloader, and laser cutting device includes rotatable adjustable laser head and first robotic arm, and the laser head is installed on first robotic arm, goes up unloader and includes absorption head, second robotic arm and mount pad, and absorption head sets up on the second robotic arm, and the second robotic arm sets up on the mount pad.
Preferably, the mounting base comprises a rotary servo motor, and the rotary servo motor is used for driving the second mechanical arm to rotate in the movable area of the working area.
Preferably, the suction head comprises an induction sensor and a negative pressure component, wherein the induction sensor is used for detecting whether the material is always sucked on the suction head in the grabbing process, and the negative pressure component is used for providing suction force.
Preferably, the working area comprises a feeding sub-area, a cutting sub-area and a discharging sub-area, the working range of the laser cutting device is arranged in the cutting sub-area, and the working range of the feeding and discharging device is arranged in the feeding sub-area, the cutting sub-area and the discharging sub-area.
Preferably, the cutting subarea comprises an upper panel with a preset hollowed shape and a conveyor belt, wherein the upper panel is arranged above the conveyor belt through a height-adjustable upright post, and the upper panel is used for leaking waste generated in the cutting process onto the conveyor belt.
Preferably, the conveyor belt is provided with a weight sensor for detecting the weight of the waste material on the conveyor belt and with an alarm device.
Preferably, the upper panel is provided with at least one limiting block for limiting the material placement position, and the limiting block is internally provided with a gravity sensor.
Preferably, the conveyor belt further comprises a waste recycling device, wherein the tail end of the conveyor belt extends into a recycling port of the waste recycling device, and the waste recycling device is used for recycling waste on the conveyor belt.
Therefore, the utility model has the following beneficial effects:
1. through the feeding and discharging device and the partitioned working area, automation of feeding and discharging processes is realized, and cutting working efficiency is improved;
2. the material is grabbed through the adsorption head comprising the negative pressure component, so that the damage to the material is avoided, and the integrity of the material is ensured;
3. through the real-time detection of each sensor, the automatic monitoring of the whole grabbing and cutting process is realized, and the success rate of material cutting is further ensured.
Drawings
Fig. 1 is a schematic view of the structure of the device of the present embodiment.
In the figure: 1. the laser cutting device 2, the feeding and discharging device 3, the working area 11, the laser head 12, the first mechanical arm 21, the adsorption head 22, the second mechanical arm 23, the mounting seat 31, the discharging sub-area 32, the feeding sub-area 33, the cutting sub-area 331, the upper panel 332, the conveying belt 333 and the upright post.
Description of the embodiments
The utility model is further described below with reference to the drawings and detailed description.
As shown in fig. 1, a full-automatic groove laser cutting workstation comprises a laser cutting device 1, a loading and unloading device 2 and a working area 3, wherein a hollow area of the laser cutting device 1 and the loading and unloading device 2 is reserved in the working area 3, the laser cutting device 1 comprises a laser head 11 and a first mechanical arm 12 which can be adjusted in a rotating mode, the laser head 11 is arranged on the first mechanical arm 12, the loading and unloading device 2 comprises an adsorption head 21, a second mechanical arm 22 and an installation seat 23, the adsorption head 21 is arranged on the second mechanical arm 22, and the second mechanical arm 22 is arranged on the installation seat 23.
Specifically, the working area 3 is reserved with a hollow area of the laser cutting device 1 and the feeding and discharging device 2, and the hollow area of the laser cutting device 1 is spaced from the hollow area of the feeding and discharging device 2 by a certain distance, so that the laser cutting device 1 and the feeding and discharging device 2 cannot collide in the working process. The laser cutting device 1 comprises a laser head 11 and a first mechanical arm 12, wherein the laser head 11 is rotatably adjusted, the laser head 11 is arranged on the first mechanical arm 12, X, Y and Z-axis direction movement is provided for the laser head 11 through the first mechanical arm 12, so that the laser head 11 can be aligned to a position to be cut in a material to be cut, and the laser head 11 can be rotatably adjusted at 365 degrees, so that cutting requirements on different grooves are met. The loading and unloading device 2 comprises an adsorption head 21, a second mechanical arm 22 and a mounting seat 23, wherein the adsorption head 21 is arranged on the second mechanical arm 22, X, Y and Z-axis movement are provided for the adsorption head 21 through the second mechanical arm 22, so that the adsorption head 21 can move in the range of the working area 3, the materials at different positions are grabbed, and the second mechanical arm 22 is arranged on the mounting seat 23.
The full-automatic groove laser cutting workstation in the embodiment can be used for feeding, cutting and blanking processes of carbon steel, stainless steel, titanium alloy, aluminum alloy and other different materials; the laser head 11 in this embodiment can provide a bevel angle cut of up to 45 °.
Optionally, the mounting base 23 includes a rotary servo motor, and the rotary servo motor is used to drive the second mechanical arm 22 to rotate in the active area of the working area 3.
Specifically, the mounting seat 23 includes a rotary servo motor, and the rotary servo motor is used for driving the second mechanical arm 22 to rotate in the active area of the working area 3.
For example, the second mechanical arm 22 is driven to different areas in the working area 3 by the mounting seat 23, the adsorption head 21 is driven to move to the position right above the material to be adsorbed in the feeding sub-area along the X-axis and Y-axis directions by the second mechanical arm 22, and the adsorption head 21 is driven to descend and ascend along the Z-axis direction by the second mechanical arm 22.
Optionally, the suction head 21 includes an inductive sensor for detecting whether the material is always sucked on the suction head 21 during the grabbing process, and a negative pressure component for providing suction.
Specifically, in the process of grabbing the material by the adsorption head 21, the problem that the material falls down due to insufficient suction may occur, and then the distance between the material and the adsorption head 21 is detected in real time in the grabbing process by the induction sensor, it can be known that the distance between the material and the adsorption head 21 in the grabbing process should be very small, and when the distance detected by the induction sensor suddenly increases in the grabbing process, the material can be judged to fall down, so as to judge whether the material is always adsorbed on the adsorption head 21 in the grabbing process. The negative pressure component is used for providing suction force for the suction head 21, the negative pressure component is used for discharging air between the suction head 21 and the material, so that a negative pressure area is formed in the area formed by the suction head 21 and the material, and the negative pressure component is further provided with a vent, and gas is injected into the negative pressure area through the vent, so that the suction force is eliminated.
Optionally, the working area 3 includes a feeding sub-area, a cutting sub-area 33 and a discharging sub-area 31, the working range of the laser cutting device 1 is set in the cutting sub-area 33, and the working range of the feeding and discharging device 2 is set in the feeding sub-area, the cutting sub-area 33 and the discharging sub-area 31.
Specifically, a plurality of materials to be cut can be placed in the feeding sub-area, the feeding and discharging device 2 grabs a material to be cut from the feeding sub-area and places the material to be cut in the cutting sub-area 33, the laser cutting device 1 cuts the material to be cut in the cutting sub-area 33, the working range of the laser cutting device 1 is set in the cutting sub-area 33, after the cutting is completed, the feeding and discharging device 2 grabs the cut material from the cutting sub-area 33 to the discharging sub-area 31, and after the cutting is completed, the working range of the feeding and discharging device 2 is set in the feeding sub-area, the cutting sub-area 33 and the discharging sub-area 31.
Optionally, the cutting sub-area 33 includes an upper panel 331 having a predetermined hollow shape and a conveyor belt 332, the upper panel 331 is disposed above the conveyor belt 332 by a height-adjustable column 333, and the upper panel 331 is used for leaking the waste generated during the cutting process onto the conveyor belt 332.
Specifically, the cutting sub-area 33 includes an upper panel 331 having a predetermined hollow shape and a conveyor belt 332, the upper panel 331 is disposed above the conveyor belt 332 by a height-adjustable upright 333, and a certain spacing distance is kept between the upper panel 331 and the conveyor belt 332 by the upright 333, so that the waste generated in the cutting process leaks onto the conveyor belt 332 through the hollow area of the upper panel 331, and the conveyor belt 332 conveys the waste to a designated area for subsequent treatment, so as to ensure that the waste cannot be accumulated.
Optionally, a weight sensor for detecting the weight of the waste material on the conveyor belt 332 is laid on the conveyor belt 332, and an alarm device is provided.
In this embodiment, the weight sensor may be made of a flexible material and is disposed on the conveyor belt 332, and the weight of each position of the conveyor belt 332 can be detected. The alarm device may be an acousto-optic combination device.
Specifically, a weight sensor for detecting the weight of the waste material on the conveyor belt 332 is paved on the conveyor belt 332, and as the difference between the weight of the waste material and the weight of the cut material is very large, the weight of the waste material can be detected in real time through the paved weight sensor, when the weight is detected to be larger than a set threshold value, the conveying operation of the conveyor belt 332 can be suspended, and an audible and visual alarm is performed through an alarm device to prompt related personnel to check the waste material on the conveyor belt 332.
Optionally, at least one limiting block for limiting the material placement position is disposed on the upper panel 331, and a gravity sensor is disposed in the limiting block.
In this embodiment, the stopper may include a weight sensor for detecting whether a material is placed on the surface of the stopper.
Specifically, at least one limiting block for limiting the material placement position is arranged on the upper panel 331, the limiting block limits a larger placement range, and the limiting block is applicable to materials with any shape, when the materials are placed on the limiting block, the weight sensor in the limiting block can detect weight change, and then the error of the material placement position is proved, so that the laser cutting device 1 can not accurately cut the materials, the cutting action of the laser cutting device 1 can be stopped, and an alarm device is combined to remind related personnel that the material placement position is wrong.
Optionally, the workstation further includes a waste recycling device, and the end of the conveyor belt 332 extends into a recycling opening of the waste recycling device, and the waste recycling device is used for recycling waste on the conveyor belt 332.
Specifically, the end of the conveyor belt 332 extends into the recovery port of the waste recycling device, and the waste is conveyed to the waste recycling device through the conveyor belt 332, and the waste recycling device is used for recycling the waste on the conveyor belt 332.
The foregoing embodiments are provided for further explanation of the present utility model and are not to be construed as limiting the scope of the present utility model, and some insubstantial modifications and variations of the present utility model, which are within the scope of the utility model, will be suggested to those skilled in the art in light of the foregoing teachings.
Claims (8)
1. The utility model provides a full-automatic groove laser cutting workstation, characterized by, includes laser cutting device, goes up unloader and work area, the work area is reserved laser cutting device with go up unloader's fretwork area, laser cutting device includes rotatable adjustable laser head and first robotic arm, the laser head install in on the first robotic arm, go up unloader and include absorption head, second robotic arm and mount pad, absorption head sets up on the second robotic arm, the second robotic arm set up in on the mount pad.
2. The full-automatic groove laser cutting workstation of claim 1, wherein the mounting block comprises a rotary servo motor for driving the second robotic arm to rotate in an active region of the work area.
3. The full-automatic groove laser cutting workstation of claim 1, wherein the suction head comprises an inductive sensor for detecting whether material is always sucked on the suction head during the grabbing process, and a negative pressure assembly for providing suction.
4. The full-automatic groove laser cutting workstation of claim 1, wherein the working area comprises a feeding sub-area, a cutting sub-area and a discharging sub-area, the working range of the laser cutting device is arranged in the cutting sub-area, and the working range of the feeding and discharging device is arranged in the feeding sub-area, the cutting sub-area and the discharging sub-area.
5. The full-automatic groove laser cutting workstation of claim 4, wherein the cutting subarea comprises an upper panel with a preset hollowed-out shape and a conveyor belt, the upper panel is arranged above the conveyor belt through a height-adjustable upright post, and the upper panel is used for leaking waste generated in the cutting process onto the conveyor belt.
6. The full-automatic groove laser cutting workstation of claim 5, wherein a weight sensor for detecting the weight of the waste on the conveyor belt is laid on the conveyor belt, and an alarm device is arranged on the conveyor belt.
7. The full-automatic groove laser cutting workstation of claim 5, wherein at least one limiting block for limiting the material placement position is arranged on the upper panel, and a gravity sensor is arranged in the limiting block.
8. The full-automatic groove laser cutting workstation of claim 5, further comprising a scrap recycling device, wherein the end of the conveyor belt extends into a recycling opening of the scrap recycling device, and wherein the scrap recycling device is configured to recycle scrap on the conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320566038.XU CN219900711U (en) | 2023-03-22 | 2023-03-22 | Full-automatic groove laser cutting workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320566038.XU CN219900711U (en) | 2023-03-22 | 2023-03-22 | Full-automatic groove laser cutting workstation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219900711U true CN219900711U (en) | 2023-10-27 |
Family
ID=88467448
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320566038.XU Active CN219900711U (en) | 2023-03-22 | 2023-03-22 | Full-automatic groove laser cutting workstation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219900711U (en) |
-
2023
- 2023-03-22 CN CN202320566038.XU patent/CN219900711U/en active Active
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