CN219899887U - Automatic punching production line for solar water heater inner containers - Google Patents

Abstract

The utility model belongs to the technical field of automatic production of water heaters, and particularly discloses an automatic punching production line of a solar water heater inner container, wherein a trimming feeder is used for conveying materials discharged by a discharging frame to a feeding end of the trimming feeder, the trimming feeder is used for cutting off edges exceeding the width of a required plate, a servo feeder is used for conveying the trimmed plate to a feeding end of a cutting machine, the cutting machine is used for cutting the plate into plates with standard length, a discharging end of the cutting machine is connected with a discharging end of a positioning workbench through a roller shaft conveying belt, a punching servo feeder is arranged between the positioning workbench and a pipe orifice flattening machine, and a clamping clamp can drive the plate to move back and forth between the pressing machine and the pipe orifice flattening machine along a feeder track longitudinal beam so as to realize automatic punching of the inner container of the solar water heater, thereby not only reducing the occupied plant area, reducing the labor number and the labor intensity of workers, but also improving the working efficiency and the processing precision.

Description

Automatic punching production line for solar water heater inner containers

Technical Field

The utility model belongs to the technical field of automatic production of water heaters, and particularly discloses an automatic punching production line for a solar water heater inner container.

Background

As the original production equipment is a single machine, the plates are required to be placed on the plate vehicle to be transported to the side of a punching press for punching after being cut, the plates are placed on the plate vehicle to be transported to a pipe orifice flattening machine for flattening after being punched, each procedure is required to be operated by a special person, and the plates are required to be placed on the plate vehicle for transportation, so that more labor is required, the efficiency is low, the time and the labor are wasted, and each procedure is required to be replaced and fixed, so that the processing error is large.

Disclosure of Invention

In order to solve the problems in the background art, the utility model discloses an automatic punching production line for a solar water heater inner container, which comprises a trimming mechanism, a cutting mechanism and a punching servo feeder, and is used for realizing automatic punching of the solar water heater inner container and improving the working efficiency and the processing precision.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the utility model provides a solar water heater inner bag automatic punching production line, including the upper hole flanging hydraulic press that punches a hole that sets gradually, mouth of pipe punching press, mouth of pipe flanging press, lower hole flanging hydraulic press that punches a hole and mouth of pipe flatting mill, still include deburring mechanism and cutting mechanism, deburring mechanism is including the deburring feeder and the deburring machine that set gradually, the deburring feeder is used for letting the blowing frame pay-off material convey to the feed end of deburring machine, the deburring machine is used for cutting off the rim charge beyond required panel width, cutting mechanism includes servo feeder and cutting machine, servo feeder is used for conveying the panel after the deburring machine to the feed end of cutting machine, cutting machine is used for cutting off panel into standard length's sheet material, the discharge end of cutting machine is connected with the discharge end of location workstation through the roller conveyer belt, the roller conveyer is used for carrying the panel that cutting machine cut to the location workstation, location workstation is used for locating panel position, be provided with servo feeder between location workstation and mouth of pipe flatting mill, servo feeder includes along upper hole flanging press, mouth of pipe flanging press, down punch press and hole flanging press, the roll-down press and the roll-up press are used for driving the longitudinal beam along the roll-up longitudinal beam, the roll-up press is used for connecting between the roll-up press and the roll-down machine and the roll-down press along the track rail track press, the roll-down machine is arranged along the roll-down machine, the roll-down machine is used for holding the roll-down along the roll-down track, the roll-down machine along the roll-down track, and is connected along the roll-down along the roll-bar, the roll-bar has the roll-bar and is arranged along the roll-down track, and along the roll-track roll press.

Further, the automatic punching production line of the solar water heater inner container comprises a feeder press roller and a leveling wheel, the leveling wheel can be used for manufacturing a plate into a flat plate, and the feeder press roller can be used for conveying the plate to the leveling wheel under the driving of a motor of the trimming feeder.

Further, the solar water heater inner container automatic punching production line comprises an edge trimmer motor and an edge trimming roller cutter, and the edge trimming roller cutter can cut off redundant rim charge of the plate under the driving of the edge trimmer motor.

Further, the automatic production line that punches a hole of solar water heater inner bag, the clamp interval sets up on the mount pad with feeder track longeron parallel arrangement, the mount pad passes through the connecting rod and is connected at the slide at feeder track longeron top, the slide passes through slide rail and feeder track longeron sliding connection, be equipped with the walking rack that sets up along the axial on feeder track longeron, be provided with servo motor B at the one end of slide, output cover at servo motor B is equipped with the drive gear who is connected with walking rack meshing, under the effect of clamp execution cylinder and servo motor B, the clamp can the centre gripping panel round trip movement along feeder track longeron.

Further, the automatic punching production line of solar water heater inner bag is provided with magnetic induction sensor at positioning workbench discharge end, is provided with a plurality of vertical setting's of stopping cylinder at positioning workbench one side and discharge end interval respectively, is provided with panel side pushing baffle at positioning workbench's opposite side, and when the panel was carried to the position of magnetic induction sensor through the roller conveyer belt, magnetic induction sensor can send the signal, and stopping cylinder and panel side pushing baffle cooperation action are fixed panel in standard position.

Further, the automatic punching production line of the solar water heater inner container comprises a servo motor A and a servo feeder press roller, and the servo feeder press roller can convey plates to the cutting knife direction under the driving of the servo motor A.

Further, the automatic punching production line of the solar water heater inner container comprises a cutting machine motor and a cutting knife, and the cutting knife can cut off the plate into the plate with the standard length under the action of the cutting machine motor.

Compared with the prior art, the utility model has the beneficial effects that:

the utility model relates to an automatic punching production line of a solar water heater inner container, which comprises a trimming mechanism, a cutting mechanism and a punching servo feeder, wherein a plate with standard length and width is obtained after the plate is trimmed by the trimming mechanism and the cutting mechanism, and then the plate is conveyed to a positioning workbench through a roll shaft conveying belt, and the punching servo feeder clamps the plate with uniform size and then conveys the plate to punching, flanging and flattening stations, so that the automatic punching of the solar water heater inner container is realized, the occupied plant area is reduced, the labor number is reduced, the labor intensity of staff is reduced, more importantly, the working efficiency is improved, the processing precision is improved, and the intelligent upgrading and transformation of a factory are further improved.

Drawings

FIG. 1 is a schematic diagram of the general layout of an automatic punching production line for a solar water heater liner of the present utility model;

FIG. 2 is a schematic view of the trimming mechanism according to the present utility model;

FIG. 3 is a schematic view of a cutting mechanism according to the present utility model;

FIG. 4 is a schematic view of the positioning table of the present utility model;

FIG. 5 is a schematic view of a servo feeder for punching in accordance with the present utility model;

in the above figures: 1-a discharging frame; 2-trimming feeder; 2.1-a press roll of a feeder; 2.2-a motor of the trimming feeder; 2.3-leveling wheels; 3-an edge trimmer; 3.1-an edger motor; 3.2-trimming a roller blade; 4-servo feeders; 4.1-a servo motor A; 4.2-a servo feeder press roll; 5-cutting machine; 5.1-cutting knife; 5.2-a cutter motor; 6-a roller shaft conveyer belt; 7-positioning a workbench; 7.1-a stop cylinder; 7.2-a magnetic induction sensor; 7.3-pushing the baffle plate laterally; 8-punching a servo feeder; 8.1-a servo motor B; 8.2-walking racks; 8.3-sliding rails; 8.4-a clamping jaw executing cylinder; 8.5-clamping pliers; 9-a feeder track stringer; 10-an upper hole punching flanging hydraulic press; 11-a pipe orifice punching press; 12-a pipe orifice flanging press; 13-a lower hole punching flanging hydraulic press; 14-a pipe orifice flattening machine.

Detailed Description

For a better understanding of the present utility model, the following examples are further illustrated, but are not limited to the following examples.

Referring to fig. 1-5, the automatic punching production line for the solar water heater inner container of the utility model comprises an upper hole punching flanging hydraulic press 10, a pipe orifice punching press 11, a pipe orifice flanging press 12, a lower hole punching flanging hydraulic press 13 and a pipe orifice flattening press 14 which are sequentially arranged, and further comprises a trimming mechanism and a cutting mechanism, wherein the trimming mechanism comprises a trimming feeder 2 and a trimming machine 3 which are sequentially arranged, the trimming feeder 2 is used for conveying materials discharged by a discharging frame 1 to a feeding end of the trimming machine 3, the discharging frame 1 is used for supporting a plate steel coil and can automatically rotate the discharging frame, the trimming machine 3 is used for cutting off the edge materials exceeding the width of the required plate to form plate materials with straight two sides in standard width, the cutting machine 5 comprises a servo feeder 4 and a cutting machine 5, the servo feeder 4 is used for conveying the plate materials trimmed by the trimming machine 3 to the feeding end of the cutting machine 5, the cutting machine 5 is used for cutting the plate material into the plate material with standard length, the discharging end of the cutting machine 5 is connected with the discharging end of the positioning workbench 7 through the roller shaft conveying belt 6, the roller shaft conveying belt 6 conveys the plate material cut by the cutting machine 5 to the positioning workbench 7, the positioning workbench 7 is used for positioning the plate material, a punching servo feeder 8 is arranged between the positioning workbench 7 and the pipe orifice flattening machine 14, the punching servo feeder 8 comprises a feeder track longitudinal beam 9 arranged along the feeding direction between the upper hole punching flanging hydraulic press 10, the pipe orifice punching press 11, the pipe orifice flanging press 12, the lower hole punching flanging hydraulic press 13 and the pipe orifice flattening machine 14, a plurality of clamping jaws 8.5 used for clamping the plate material are arranged on the feeder track longitudinal beam 9 along the axial interval, the clamping jaws 8.5 are in sliding connection with the feeder track longitudinal beam 9, the clamping pliers 8.5 can slide back and forth along the axial direction of the longitudinal beam 9 of the feeding machine track and drive the plates to move back and forth between the upper hole punching flanging hydraulic press 10, the pipe orifice punching press 11, the pipe orifice flanging press 12, the lower hole punching flanging hydraulic press 13 and the pipe orifice flattening press 14, when the plate punching flanging press is operated, the plates which are trimmed to be straight on both sides of standard size by the trimming machine 3 and the cutting machine 5 are pushed to the fixed position on the positioning workbench 7, the clamping pliers 8.5 move back and clamp the plates, the plate clamping back stop cylinder 7.1 and the plate side pushing baffle 7.3 reset, the clamping pliers 8.5 move forward along the longitudinal beam 9 of the feeding machine track and drive the plates to sequentially pass through the upper hole punching flanging hydraulic press 10, the pipe orifice punching press 11, the pipe orifice flanging press 12 and the lower hole punching flanging hydraulic press 13 for punching and flanging, and after all holes are punched, the clamp 8.5 continues to move forward to send the punched material to the pipe orifice flattening machine 14 for flattening, the pipe orifice flattening machine 14 is that after all pipe orifices are punched and turned over, the punching servo feeder 8 sends the plate to the station for flattening, all working procedures of an automatic inner container punching production line after flattening are completed, the clamp 8.5 is opened and returned to an original position to carry out repeated punching and conveying work of a lower plate, the relative positions of the plate can be ensured to be unchanged in the running process of the next station after the clamp 8.5 clamps the plate, the upper hole punching and flanging hydraulic press 10, the pipe orifice punching press 11, the pipe orifice flanging press 12, the lower hole punching and flanging hydraulic press 13 and the pipe orifice flattening machine 14 are all existing equipment, the presses punch and turn over according to parameters, the operation process of the press for punching and turning over according to parameters is also the conventional operation of the industry, therefore, the structure of the press machine and the punching and flanging process are not repeated.

As an alternative design, preferably, the solar water heater inner container automatic punching production line comprises a trimming feeder 2, a feeding machine press roller 2.1 and a leveling wheel 2.3, the feeding machine press roller 2.1 conveys plates to the leveling wheel 2.3 under the driving of the trimming feeder motor 2.2, the leveling wheel 2.3 makes the plates into flat plates, the plate stress is eliminated, the trimming machine 3 comprises a trimming machine motor 3.1 and a trimming roller cutter 3.2, the trimming machine motor 3.1 drives the trimming roller cutter 3.2 to cut out the excessive width of the plates to form plates with flat two sides of the standard width, and the plates with the standard width are conveyed to a cutting machine 5 by a servo feeder 4.

As an alternative design, preferably, the automatic punching production line of the solar water heater inner container is characterized in that the clamping pliers 8.5 are arranged on a mounting seat which is parallel to the feeder track longitudinal beam 9 at intervals, the mounting seat is connected with a sliding seat arranged at the top of the feeder track longitudinal beam 9 through a connecting rod, the sliding seat is in sliding connection with the feeder track longitudinal beam 9 through a sliding rail 8.3, a walking rack 8.2 which is axially arranged on the feeder track longitudinal beam 9 is arranged at one end of the sliding seat, a servo motor B8.1 is arranged at one end of the sliding seat, a driving gear which is in meshed connection with the walking rack 8.2 is sleeved at the output end of the servo motor B8.1, the clamping pliers execute a cylinder 8.4 to control the clamping pliers 8.5 to clamp and take, and the sliding seat drives the clamping pliers 8.5 to slide back and forth along the feeder track longitudinal beam 9 under the action of the servo motor B8.1, and during operation, the clamping pliers 8.5 clamp a plate material to reciprocate along the feeder track longitudinal beam 9.

As an alternative design, preferably, the automatic punching production line of solar water heater inner container is provided with magnetic induction sensor 7.2 at the discharge end of location workstation 7, the discharge end is close to servo feeder 8 that punches a hole, and the interval is equipped with a plurality of vertical setting's of stopping cylinder 7.1 respectively in one side and the discharge end of location workstation 7, stopping cylinder 7.1 distributes and is L shape, is provided with panel side thrust baffle 7.3 at the opposite side of location workstation 7, and when panel carried to the position of magnetic induction sensor 7.2 through roller conveyer belt 6, magnetic induction sensor 7.2 can send the signal to control system, and control system instruction stopping cylinder 7.1's extension axle stretches out simultaneously, and after the extension of stopping cylinder 7.1 reaches the position, roller conveyer belt 6 continues to drive panel forward movement, and the panel front end pushes against the position cylinder 7.1 who sets up at the location workstation 7.1 discharge end on the extension of location workstation, then panel side thrust baffle 7.3 promotes panel to the position cylinder 7.1 orientation and removes to the position cylinder 7.1 orientation that sets up at the side of location workstation 7 side, and the position is fixed because of the cylinder 7.1 side thrust cylinder 7.1 side and the extension of location workstation.

As an alternative design, preferably, the automatic punching production line of the solar water heater inner container is characterized in that the servo feeder 4 comprises a servo motor A4.1 and a servo feeder press roller 4.2, and the servo feeder press roller 4.2 can convey the plate to the direction of the cutting knife 5.1 under the driving of the servo motor A4.1.

As an alternative design, preferably, the solar water heater inner container automatic punching production line comprises a cutter motor 5.2 and a cutter 5.1, wherein the cutter 5.1 cuts the plate into a plate with standard length under the action of the cutter motor 5.2.

The working process of the utility model is as follows:

the discharging frame 1 automatically rotates for discharging, the press roller 2.1 of the feeder conveys the plate to the leveling wheel 2.3, the leveling wheel 2.3 makes the plate into a flat plate to eliminate the stress of the plate, the plate is conveyed to the trimming roller 3.2, the motor 3.1 of the trimming machine drives the trimming roller 3.2 to trim the excessive width of the plate to form a plate with flat two sides of standard width, the plate with standard width is conveyed to the cutting knife 5.1 by the press roller 4.2 of the servo feeder, the cutting knife 5.1 cuts the plate into a plate with standard length, then, when the plate with standard length and width is conveyed to the position of the magnetic induction sensor 7.2 by the roller conveyor 6, the magnetic induction sensor 7.2 sends a signal to the control system, the control system controls the matched action of the stop cylinder 7.1 and the plate side pushing baffle 7.3 to fix the plate at the standard position, the clamping pliers 8.5 move backwards and clamp the plate, the extrusion shaft of the stop cylinder 7.1 and the side pushing baffle 7.3 of the plate are reset after the plate is clamped, the clamping pliers 8.5 move forwards along the longitudinal beam 9 of the feeder track, meanwhile, the plate is driven to punch and turn over through the upper hole punching flanging hydraulic press 10, the pipe orifice punching press 11, the pipe orifice flanging press 12 and the lower hole punching flanging hydraulic press 13 according to the set positions, after all holes are punched, the clamping pliers 8.5 continue to move forwards to send the punched material to the pipe orifice flattening machine 14 for flattening, all working procedures of an automatic punching production line of the liner after flattening are finished, the clamping pliers 8.5 are opened and returned to the original position for repeated punching conveying work of the plate for the next plate And the machining precision is improved, and the intelligent upgrading and transformation of the factory is further improved.

The above description is only an application embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto, and the scope of the claims should not be limited thereto, and any equivalent changes according to the technical solution of the present utility model should be covered in the protection scope of the present utility model.

Claims (7)

1. The utility model provides a solar water heater inner bag automatic punching production line, includes upper hole turn-ups hydraulic press that punches a hole, mouth of pipe turn-ups press, lower hole turn-ups hydraulic press and mouth of pipe flatting mill that punches a hole that sets gradually, characterized by: the trimming machine is used for discharging materials from a discharging frame and conveying the materials to a feeding end of the trimming machine, the trimming machine is used for cutting off the edge materials exceeding the width of required plates, the cutting mechanism comprises a servo feeder and a cutting machine, the servo feeder is used for conveying the plates trimmed by the trimming machine to the feeding end of the cutting machine, the cutting machine is used for cutting the plates into plates with standard lengths, a discharging end of the cutting machine is connected with a discharging end of a positioning workbench through a roller conveying belt, the roller conveying belt is used for conveying the plates cut by the cutting machine to the positioning workbench, the positioning workbench is used for positioning the positions of the plates, a punching servo feeder is arranged between the positioning workbench and a pipe orifice pressing machine, the punching servo feeder comprises a feeder rail longitudinal beam arranged along the feeding direction between an upper hole punching hydraulic press, the pipe orifice punching press, a lower hole punching hydraulic press and the pipe orifice pressing machine, a plurality of longitudinal beam clamping pliers used for clamping are arranged on the feeding rail longitudinal beam at intervals along the axial direction, the clamping pliers are connected with the clamping pliers and the punching press, and the punching servo feeder is capable of driving the punching press to move between the punching pliers and the punching press along the hole punching press.

2. The automatic punching production line for the solar water heater inner containers according to claim 1, wherein the automatic punching production line is characterized in that: the trimming feeder comprises a feeder press roller and a leveling wheel, wherein the leveling wheel can be used for manufacturing a plate into a flat plate, and the feeder press roller can be used for conveying the plate towards the leveling wheel under the driving of a motor of the trimming feeder.

3. The automatic punching production line for the solar water heater inner containers according to claim 1, wherein the automatic punching production line is characterized in that: the trimming machine comprises a trimming machine motor and a trimming roller knife, and the trimming roller knife can cut off redundant rim materials of the plate under the driving of the trimming machine motor.

4. The automatic punching production line for the solar water heater inner containers according to claim 1, wherein the automatic punching production line is characterized in that: the feeding clamp is arranged on a mounting seat which is arranged in parallel with a longitudinal beam of a feeding machine rail at intervals, the mounting seat is connected with a sliding seat arranged at the top of the longitudinal beam of the feeding machine rail through a connecting rod, the sliding seat is connected with the longitudinal beam of the feeding machine rail in a sliding manner through a sliding rail, a traveling rack which is arranged along the axial direction is arranged on the longitudinal beam of the feeding machine rail, a servo motor B is arranged at one end of the sliding seat, a driving gear which is meshed with the traveling rack is sleeved at the output end of the servo motor B, and the feeding clamp can clamp a plate to move back and forth along the longitudinal beam of the feeding machine rail under the action of a feeding clamp execution cylinder and the servo motor B.

5. The automatic punching production line for the solar water heater inner containers according to claim 1, wherein the automatic punching production line is characterized in that: the positioning workbench is characterized in that a magnetic induction sensor is arranged at the discharge end of the positioning workbench, a plurality of stop cylinders are arranged at one side of the positioning workbench and the discharge end at intervals respectively, a plate side pushing baffle is arranged at the other side of the positioning workbench, and when the plate is conveyed to the position of the magnetic induction sensor through a roller shaft conveying belt, the magnetic induction sensor can send signals, and the stop cylinders and the plate side pushing baffle cooperate to fix the position of the plate.

6. The automatic punching production line for the solar water heater inner containers according to claim 1, wherein the automatic punching production line is characterized in that: the servo feeder comprises a servo motor A and a servo feeder press roller, and the servo feeder press roller can convey the plate to the cutting knife direction under the drive of the servo motor A.

7. The automatic punching production line for the solar water heater inner containers according to claim 1, wherein the automatic punching production line is characterized in that: the cutting machine comprises a cutting machine motor and a cutting knife, and the cutting knife can cut off the plate into the plate with the standard length under the action of the cutting machine motor.