CN219885099U - Panel conveyor for gas heater inner bag - Google Patents

Abstract

The utility model discloses a plate conveying device for a gas water heater liner, which relates to the technical field of manufacturing of water heater liners, and comprises a transmission assembly, a first grabbing assembly, a mounting frame and a second grabbing assembly, wherein a sliding driving mechanism is arranged in the transmission assembly, a sucker structure for limiting the position of the plate in the transportation process is arranged on the first grabbing assembly, and the mounting frame and the second grabbing assembly which is in sliding connection with the mounting frame are provided with the driving assembly: by arranging the first grabbing components and the second grabbing components alternately, when the plates are transported for the second time, the subsequent plates can be transported for the first time, so that the transportation efficiency is improved; the stability of the plate in transportation is improved by arranging the first sucker group and the second sucker group in the transportation process; through adding first brush board and second brush board in transportation position department, effectively prevented the direct of panel to drop under the not enough circumstances of suction.

Description

Panel conveyor for gas heater inner bag

Technical Field

The utility model relates to the technical field of manufacturing of water heater inner containers, in particular to a plate conveying device for a gas water heater inner container.

Background

The inner container of the gas water heater refers to the core part of the gas water heater and is usually processed by metal materials. The manufacturing quality and the structural design of the inner container directly influence the performance and the safety of the gas water heater. In general, a proper metal material is selected according to the requirement of the inner container, and materials such as stainless steel, galvanized plates or copper plates are generally selected, and the selected metal material is subjected to cutting, bending, rolling, welding and other processes according to the design drawing of the inner container, so that an annular inner container part is manufactured.

In the traditional process flow of the inner container rolling, the plate needs to be manually conveyed to rolling equipment before the inner container is rolled, and the process is time-consuming and labor-consuming; if the existing carrying equipment is adopted for transportation, the distance between different production equipment is too long, so that the next plate cannot enter a waiting position in the conveying process of a single plate, and the transportation efficiency is further affected; the plate is easy to shake and misplace in the transferring process, and further the follow-up rolling operation is affected.

Disclosure of Invention

The utility model provides a panel conveyor for gas heater inner bag, through setting up first snatch the subassembly in turn and snatch the subassembly with the second, make when carrying out the second transportation to panel, follow-up panel also can begin first transportation, and then promoted transport efficiency, and still set up first sucking disc group and second sucking disc group in the transportation, improved the stability that panel transported everywhere, and then ensured follow-up accurate entering to roll up the circle position, concrete implementation is as follows:

a panel conveying device for a gas water heater liner, comprising:

the conveying assembly is internally provided with a sliding driving mechanism, and the first grabbing assembly is provided with a sucker structure for limiting the position of the plate in the transportation process;

the second grabbing component is used for realizing secondary transportation of the plates on the first grabbing component, and the second grabbing component is provided with a sucker structure for limiting the positions of the plates in the second transportation process;

the signal output end of the controller is electrically connected with the sliding driving mechanism, the sucker structure and the driving assembly, the signal input end of the controller is connected with a plurality of proximity switches, each proximity switch is respectively and correspondingly arranged at the sucker structure, and the detection end of each proximity switch faces the plate and is used for identifying whether the plate is put in or not.

Based on the technical scheme, through the alternating action of the first grabbing component and the second grabbing component on the plate, the transportation direction of the plate can be changed, and meanwhile, the transportation efficiency of the plate is improved; the sucking disc structure has promoted the stability of panel transportation, prevents that it from taking place the dislocation and then influencing follow-up book circle operation.

Preferably, the transmission assembly comprises a U-shaped seat, a first belt is arranged on the inner side of the U-shaped seat along the length direction, first belt pulleys are respectively arranged at two ends of the first belt, and the end part of any first belt pulley is coaxially connected with a motor driving structure;

the transmission assembly further comprises a guide rail fixedly arranged in the U-shaped seat, and the guide rail is connected with the first grabbing assembly in a sliding mode.

Preferably, the first grabbing component comprises a second sucker group, and the second sucker group is internally formed by a plurality of suckers distributed along the length direction.

Based on above technical scheme, through motor drive structure control first belt pulley emergence rotation, first belt face connects in the back of first grabbing component, and then has realized the position movement of first grabbing component and panel with first belt.

Preferably, the brush also comprises at least one first brush plate, wherein the first brush plate is arranged at the side part of the U-shaped seat and consists of a plurality of brush strips which are equidistantly arranged, the top height of each brush strip is kept flat with the height of the second sucker group, and the brush surface side surface of each brush strip faces to the plate.

Based on above technical scheme, in order to prevent that the panel that the suction of second sucking disc group is not enough to cause from directly dropping in the first transportation process, can prevent that the panel from directly falling to the ground and causing the damage through installing additional first brush board.

Preferably, the mounting frame is of a left-right spliced structure, each side is composed of a side plate and a vertical rod, the driving assembly comprises a second motor fixedly arranged on the outer side of the side plate and a second belt which is arranged on the inner side of the side plate along the length direction, two ends of the second belt are provided with second belt pulleys, and the output end of the second motor penetrates through the side plate and is connected with the Ren Yidi belt pulleys.

Preferably, the second grabbing component comprises a horizontal plate, the side plate of the horizontal plate is connected to the second belt through a sliding block, a first sucking disc group is arranged on one side of the horizontal plate along the width direction of the horizontal plate, and the first sucking disc group and the second sucking disc group correspond to two sides of the plate respectively.

Preferably, a first air cylinder is further arranged between the horizontal plate and the first sucker group, and an air arm of the first air cylinder is connected with the first sucker group.

Based on above technical scheme, through when the second sucking disc group removes the suction, first sucking disc group produces suction and then accomplishes the operation of transporting to the another side of panel, and the second motor can realize through the belt pulley that the second belt drives second and snatchs subassembly and panel and take place the position to remove, and then has realized the secondary transport to panel.

Preferably, the brush assembly further comprises a second brush plate arranged between the two side plates of the mounting frame, the second brush plate vertically corresponds to the first sucker group, a mounting gap is arranged between the second brush plate and the first sucker group, and the brush surface of the second brush plate is right opposite to the first sucker group.

Based on above technical scheme, the second brush board is in order to prevent panel in the second transportation, because the panel that first sucking disc group suction is not enough or other causes lead to directly drop, it has played certain anti-falling and buffering effect to panel.

In summary, the utility model has the following beneficial technical effects:

1. according to the utility model, by arranging the first grabbing components and the second grabbing components alternately, when the board is transported for the second time, the subsequent board can be transported for the first time, so that the transportation efficiency is improved;

2. according to the utility model, the first sucker group and the second sucker group are arranged in the transportation process, so that the stability of transporting the plate everywhere is improved, and further, the follow-up accurate entering of the rolling position is ensured;

3. the utility model has simple structure, and the first hairbrush plate and the second hairbrush plate are additionally arranged at the transportation position, so that the plate can be effectively prevented from falling off directly under the condition of insufficient suction.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is an enlarged view of the portion A of FIG. 1 in accordance with the present utility model;

FIG. 3 is a schematic view of the structure of the second gripper assembly of the present utility model;

FIG. 4 is a schematic view of the first gripper assembly of the present utility model;

FIG. 5 is a schematic view showing the structure of a first brush plate according to the present utility model;

FIG. 6 is a schematic top view of the present utility model;

fig. 7 is an electrical schematic of the present utility model.

Reference numerals illustrate:

1. the transmission assembly, 2, the first subassembly that snatches, 3, mounting frame, 4, the second snatches the subassembly, 5, actuating assembly, 6, first brush board, 7, second brush board, 8, controller, 101, U-shaped seat, 102, first belt pulley, 103, first belt, 104, guide rail, 201, second sucking disc group, 401, horizontal plate, 402, first cylinder, 403, first sucking disc group, 404, slider, 501, second belt, 502, second motor, 503, second belt pulley.

Detailed Description

The following describes specific embodiments of the utility model with reference to the drawings and examples:

it should be noted that the structures, proportions, sizes, etc. shown in the drawings are merely for the purpose of understanding and reading the disclosure, and are not intended to limit the scope of the utility model, which is defined by the appended claims.

Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the utility model, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the utility model may be practiced.

The utility model is described in further detail below with reference to fig. 1-7.

The embodiment of the utility model discloses a plate conveying device for a liner of a gas water heater.

Example 1

Referring to fig. 1 to 7, this embodiment provides a panel conveyor for gas heater inner bag, including transmission subassembly 1, first snatch subassembly 2, installing frame 3, second snatch subassembly 4 and controller 8, transmission subassembly 1 sliding connection is in first snatch subassembly 2, installing frame 3 sliding connection is in second snatch subassembly 4, install drive assembly 5 on the installing frame 3, the top of transmission subassembly 1 is located to installing frame 3 in this structure, both are perpendicular alternately form and lay, second snatch subassembly 4 is used for realizing carrying out the secondary to panel on the first snatch subassembly 2 and shifts, in the in-process that carries out panel secondary, follow-up initial position's panel can carry out first transportation through first snatch subassembly 2, and then promoted conveying efficiency.

The transmission assembly 1 comprises a U-shaped seat 101 and a guide rail 104 fixedly arranged in the U-shaped seat 101, a first belt 103 is arranged on the inner side of the U-shaped seat 101 along the length direction, first belt pulleys 102 are respectively arranged at two ends of the first belt 103, the end part of any first belt pulley 102 is coaxially connected with a motor driving structure, the guide rail 104 is slidably connected with the first grabbing assembly 2, the first grabbing assembly 2 comprises a second sucker group 201, the second sucker group 201 is internally formed by a plurality of suckers distributed along the length direction, the guide rail 104 is used for improving stability in the sliding process, and the second sucker group 201 is used for sucking the bottom of a plate.

The mounting frame 3 is left and right spliced structure, and every side comprises curb plate and pole setting, and drive assembly 5 is including setting firmly in the second motor 502 in the curb plate outside and lay in the inboard second belt 501 of curb plate along length direction, and the both ends of second belt 501 are equipped with second belt pulley 503, and the output of second motor 502 passes the curb plate and connects in Ren Yidi two belt pulleys 503, and second motor 502 is used for driving second belt 501 and second to snatch subassembly 4 and takes place to remove in this structure, and then realizes the secondary to panel and transport.

The second snatchs subassembly 4 and includes horizontal plate 401, horizontal plate 401 curb plate connects in second belt 501 through slider 404, horizontal plate 401 single face has set up first sucking disc group 403 along its width direction, and first sucking disc group 403 and second sucking disc group 201 correspond to the two sides of panel respectively, still be equipped with first cylinder 402 between horizontal plate 401 and the first sucking disc group 403 in this structure, the gas arm termination of first cylinder 402 is in first sucking disc group 403, first cylinder 402 is used for controlling first sucking disc group 403 to be close to, keep away from the surface of panel, keep away from the barrier between its removal in-process gas arm shrink messenger first sucking disc group 403 and the panel, the gas arm stretches out in the absorption in-process and makes the top surface of panel close to first sucking disc group 403 carry out accurate actuation.

The signal input end of the controller 8 is connected to a plurality of proximity switches, each proximity switch is correspondingly installed at the sucker structure, and the output end of the controller 8 is electrically connected to the second motor 502, the motor driving structure, the first cylinder 402, the first sucker group 403 and the second sucker group 201 respectively.

The specific transfer process of the plate comprises the following steps: the second sucking disc group 201 is arranged at the initial position of the U-shaped seat 101, and after the plate is put in, a proximity switch at the position is triggered and transmits a signal to the controller 8; the controller 8 causes the second sucking disc group 201 to generate suction force to the bottom of the plate; the controller 8 then controls the motor drive mechanism to start, so that the first grabbing component 2 moves along the length direction of the U-shaped seat 101 with the plate.

After entering the plate transferring position, the proximity switch at the position of the first sucker set 403 is triggered and transmits a signal to the controller 8, the controller 8 enables the first air cylinder 402 to extend out of the air arm, the suction force of the second sucker set 201 disappears, and the first sucker set 403 downwards generates suction force on the top surface of the plate; the controller 8 then causes the second motor 502 to activate causing the first suction cup set 403 to bring the sheet material into the coil position; in the above process, when the corresponding proximity switch loses the detection signal after the board is removed, the controller 8 controls the second chuck group 201 or the first chuck group 403 to return to the initial position, so as to perform the conveying operation of the subsequent boards.

Example 2

Referring to fig. 5 to 6, and based on embodiment 1, this embodiment further provides a board conveying device for a gas water heater liner, further including two first brush plates 6 and second brush plates 7, where the first brush plates 6 are disposed on two sides of the U-shaped seat 101, and are formed by a plurality of brush strips arranged at equal intervals, the top heights of the brush strips are kept flat with the heights of the second suction cup groups 201, and the brush surfaces of the brush strips face the board, the second brush plates 7 are disposed between two side boards of the mounting frame 3, and the second brush plates 7 vertically correspond to the first suction cup groups 403, and a mounting gap is disposed between the two brush plates, and the brush surfaces of the second brush plates 7 are disposed right under the moving path of the first suction cup groups 403 in this structure for receiving dropped boards.

Example 3

Referring to fig. 1 to 7, and based on the above embodiment, the embodiment further provides a board conveying device for a liner of a gas water heater, which comprises a plurality of conveying components 1, a first grabbing component 2, an installation frame 3 and a second grabbing component 4, wherein the conveying components 1 and the installation frame 3 are alternately matched in the structure and are connected end to end, so that multiple times of board transfer are realized, and when one board is conveyed, a plurality of follow-up boards can enter the middle transfer positions, so that the conveying efficiency of the boards is further improved.

Many other changes and modifications may be made without departing from the spirit and scope of the utility model. It is to be understood that the utility model is not to be limited to the specific embodiments, but only by the scope of the appended claims.

Claims (8)

1. The utility model provides a panel conveyor for gas heater inner bag which characterized in that includes:

the conveying device comprises a conveying component (1) and a first grabbing component (2) which is in sliding connection with the conveying component (1), wherein a sliding driving mechanism is arranged in the conveying component (1), and a sucker structure for limiting the position of a plate in the conveying process is arranged on the first grabbing component (2);

the device comprises a mounting frame (3) and a second grabbing component (4) which is in sliding connection with the mounting frame (3), wherein a driving component (5) for controlling the second grabbing component (4) to slide is mounted on the mounting frame (3), the second grabbing component (4) is used for realizing secondary transportation of the plate on the first grabbing component (2), and a sucker structure for limiting the position of the plate in the second transportation process is arranged on the second grabbing component (4);

the signal output end of the controller (8) is electrically connected with the sliding driving mechanism, the sucker structure and the driving assembly (5), the signal input end of the controller is connected with a plurality of proximity switches, each proximity switch is respectively and correspondingly arranged at the sucker structure, and the detection end of the controller is faced with the plate and is used for identifying whether the plate is put in or not.

2. The plate conveying device for the inner container of the gas water heater according to claim 1, wherein the conveying assembly (1) comprises a U-shaped seat (101), a first belt (103) is arranged on the inner side of the U-shaped seat (101) along the length direction, first belt pulleys (102) are respectively arranged at two ends of the first belt (103), and a motor driving structure is coaxially connected to the end part of any first belt pulley (102);

the transmission assembly (1) further comprises a guide rail (104) fixedly arranged in the U-shaped seat (101), and the guide rail (104) is connected with the first grabbing assembly (2) in a sliding mode.

3. The plate conveying device for the inner container of the gas water heater according to claim 2, wherein the first grabbing component (2) comprises a second sucker group (201), and the second sucker group (201) is internally formed by a plurality of suckers distributed along the length direction.

4. A plate conveying device for a liner of a gas water heater according to claim 3, further comprising at least one first brush plate (6), wherein the first brush plate (6) is arranged at the side of the U-shaped seat (101) and is composed of a plurality of brush strips which are equidistantly arranged, the top of each brush strip is level with the height of the second sucker group (201), and the brush surface side faces the plate.

5. The plate conveying device for the inner container of the gas water heater according to claim 4, wherein the mounting frame (3) is of a left-right spliced structure, and each side is composed of side plates and upright rods;

the driving assembly (5) comprises a second motor (502) fixedly arranged on the outer side of the side plate and a second belt (501) arranged on the inner side of the side plate along the length direction, second belt pulleys (503) are arranged at two ends of the second belt (501), and the output end of the second motor (502) penetrates through the side plate and is connected with any one of the second belt pulleys (503).

6. The plate conveying device for the inner container of the gas water heater according to claim 5, wherein the second grabbing component (4) comprises a horizontal plate (401), a side plate of the horizontal plate (401) is connected to the second belt (501) through a sliding block (404), a first sucking disc group (403) is arranged on one side of the horizontal plate (401) along the width direction of the horizontal plate, and the first sucking disc group (403) and the second sucking disc group (201) respectively correspond to two sides of a plate.

7. The plate conveying device for the inner container of the gas water heater according to claim 6, wherein a first air cylinder (402) is further arranged between the horizontal plate (401) and the first sucker group (403), and an air arm of the first air cylinder (402) is connected with the first sucker group (403).

8. The plate conveying device for the inner container of the gas water heater according to claim 7, further comprising a second brush plate (7) arranged between two side plates of the mounting frame (3), wherein the second brush plate (7) vertically corresponds to the first sucker group (403), and a mounting gap is arranged between the second brush plate and the first sucker group (403), and the brush surface of the second brush plate is opposite to the first sucker group (403).