CN219873187U - Film capacitor glue filling and drying integrated machine - Google Patents
Film capacitor glue filling and drying integrated machine Download PDFInfo
- Publication number
- CN219873187U CN219873187U CN202320886204.4U CN202320886204U CN219873187U CN 219873187 U CN219873187 U CN 219873187U CN 202320886204 U CN202320886204 U CN 202320886204U CN 219873187 U CN219873187 U CN 219873187U
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- CN
- China
- Prior art keywords
- bead
- cutting
- cylinder
- support
- capacitor
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- 239000003990 capacitor Substances 0.000 title claims abstract description 49
- 239000003292 glue Substances 0.000 title claims abstract description 21
- 238000001035 drying Methods 0.000 title claims abstract description 18
- 239000011324 bead Substances 0.000 claims abstract description 78
- 238000005520 cutting process Methods 0.000 claims abstract description 48
- 238000002347 injection Methods 0.000 claims abstract description 5
- 239000007924 injection Substances 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000003381 stabilizer Substances 0.000 claims description 9
- 238000000926 separation method Methods 0.000 claims description 6
- 239000010408 film Substances 0.000 claims 4
- 238000007599 discharging Methods 0.000 claims 2
- 239000010409 thin film Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000000243 solution Substances 0.000 abstract description 7
- 238000003466 welding Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 206010047601 Vitamin B1 deficiency Diseases 0.000 description 3
- 208000002894 beriberi Diseases 0.000 description 3
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The utility model discloses a film capacitor glue filling and drying integrated machine, which comprises a frame, wherein a turntable is arranged on the frame, a capacitor clamp is arranged on the turntable, a pin cutting feeding mechanism, a glue injection mechanism, a magnetic bead sleeving mechanism and a blanking mechanism are arranged around the turntable, so that automatic pin cutting feeding, glue injection and magnetic bead sleeving of a capacitor are realized, the magnetic beads are fixed at the bottom of the capacitor after glue solution is solidified, the welding on a circuit board is facilitated, and the realization of automatic production is perfectly replaced by manual operation; the utility model has simple structure and high production efficiency, and is suitable for popularization and application.
Description
Technical Field
The utility model relates to the technical field of capacitor manufacturing, in particular to a film capacitor glue filling and drying integrated machine.
Background
The safety capacitor is divided into an X capacitor and a Y capacitor, is commonly used for eliminating common mode and differential mode interference at an alternating current power supply end, and is sleeved with magnetic beads on pins of the capacitor for eliminating high-frequency self-excitation of the capacitor. At present, the magnetic beads on the pins of the safety capacitor are manually sleeved during production, the magnetic beads and the capacitor cannot be fixed, so that not only welding is influenced, but also production flow automation is not easy to realize, production efficiency is influenced, and therefore, the film capacitor glue-pouring and drying integrated machine is provided, and the magnetic beads are sleeved on the pins of the capacitor and fixed before capacitor assembly, so that production efficiency is improved.
Disclosure of Invention
The utility model aims to provide a film capacitor glue filling and drying integrated machine so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a film electric capacity encapsulating drying machine, includes the frame, be provided with carousel, actuating mechanism, cut foot feed mechanism, injecting glue mechanism, cover magnetic bead mechanism, hot-blast rifle and unloading mechanism in the frame, the carousel rotates with the frame to be connected, actuating mechanism's output shaft is connected with the carousel, cut foot feed mechanism, injecting glue mechanism, cover magnetic bead mechanism, hot-blast rifle and unloading mechanism array in proper order around the carousel, circumference array has a plurality of electric capacity to press from both sides on the carousel, be provided with the material returning cylinder in the frame of cutting foot feed mechanism and unloading mechanism below, be provided with the kicking block on the piston rod of material returning cylinder, the electric capacity presss from both sides including the base, be provided with horizontal stabilizer bar on the base, be provided with two chuck sliders on the stabilizer bar between chuck slider and the base, be provided with the separation post on the chuck slider, the kicking block cooperatees with the separation post.
Still further, cut foot feed mechanism and include and cut the foot support, the upper portion of cutting the foot support is provided with motor and drive mechanism, the lower part of cutting the foot support is provided with a plurality of drive wheel and cuts the foot base, be provided with the drive belt on drive mechanism and the drive wheel, the one end of cutting the foot base is provided with cuts the foot cylinder, and the other end is provided with cuts the foot cushion, be provided with the cutter on cutting the foot base, the cutter is connected with the piston rod of cutting the foot cylinder, the side of cutting the foot support is provided with charging mechanism, charging mechanism shifts electric capacity to between two chuck sliders.
Still further, cover magnetic bead mechanism includes the support, the support is provided with pearl cylinder and vertical guide bar, be provided with the pearl pressing support on the guide bar, the top of guide bar is provided with pearl pressing cylinder and magnetic bead funnel, the piston rod and the pearl pressing support connection of pearl pressing cylinder, the tip of pearl pressing support is provided with the pearl pressing rod, be provided with the pearl loading bracket on going up the pearl cylinder level setting its piston rod, be provided with on the pearl loading bracket and deposit the pearl hole, the pearl pressing rod with deposit pearl hole assorted, the lower extreme of magnetic bead funnel runs through the pearl pressing support and with deposit the pearl hole matched with.
Still further, charging mechanism includes lift cylinder and clamping jaw cylinder, the vertical setting of lift cylinder is on cutting the foot support, clamping jaw cylinder sets up in the below of cutting the foot cushion, clamping jaw cylinder is connected with the piston rod of lift cylinder.
Furthermore, a magnetic ring is arranged on the inner wall of the bead storage hole.
The beneficial effects of the utility model are as follows:
according to the utility model, the turntable is arranged on the frame, the capacitor clamps are arranged on the turntable, and the pin cutting feeding mechanism, the glue injection mechanism, the magnetic bead sleeving mechanism, the hot air gun and the blanking mechanism are arranged around the turntable, so that automatic pin cutting feeding, glue injection and magnetic bead sleeving of the capacitor are realized, the magnetic beads are fixed at the bottom of the capacitor after glue solution solidification, the welding on a circuit board is convenient, and the realization of automatic production is facilitated due to perfect substitution of manual operation; the utility model has simple structure and high production efficiency, and is suitable for popularization and application.
Drawings
Fig. 1 is a schematic structural diagram of a film capacitor glue-pouring and drying integrated machine according to the present utility model.
Fig. 2 is a schematic structural diagram of a pin cutting and feeding mechanism of a film capacitor glue-pouring and drying integrated machine.
Fig. 3 is a schematic structural diagram of a foot cutting base of a film capacitor glue-pouring and drying integrated machine according to the present utility model.
Fig. 4 is a schematic structural diagram of a capacitor clamp of a film capacitor glue-pouring and drying integrated machine according to the present utility model.
Fig. 5 is a schematic structural diagram of a magnetic bead sleeving mechanism of a film capacitor glue-pouring and drying integrated machine.
Fig. 6 is a schematic cross-sectional view of a bead loading bracket of a film capacitor glue-pouring and drying integrated machine according to the present utility model.
In the figure: frame 1, carousel 2, electric capacity clamp 3, base 301, stabilizer bar 302, chuck slider 303, clamping spring 304, separator column 305, cut foot feed mechanism 4, cut foot support 401, motor 402, drive mechanism 403, drive wheel 404, drive belt 405, cut beriberi jar 406, cut foot base 407, cut foot cushion 408, cutter 409, lift cylinder 410, clamping jaw cylinder 411, injecting glue mechanism 5, cover magnetic bead mechanism 6, support 601, guide bar 602, go up pearl cylinder 603, go up pearl bracket 604, press pearl support 605, magnetic bead funnel 606, press pearl cylinder 607, press pearl pole 608, deposit pearl hole 609, magnetic ring 610, unloading mechanism 7, material return cylinder 8, kicking block 801, hot air gun 9.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Example 1
Referring to fig. 1, the present utility model provides a technical solution: the utility model provides a film electric capacity encapsulating drying machine, including frame 1, install carousel 2 and drive arrangement (not shown) on frame 1, drive arrangement drives carousel 2 and rotates in frame 1, install a plurality of electric capacity on the carousel 2 and press from both sides 3, a plurality of electric capacity presss from both sides 3 circumference array on carousel 2, be provided with in the frame around carousel 2 and cut foot feed mechanism 4, injecting glue mechanism 5, cover magnetic bead mechanism 6, hot air gun 9 and unloading mechanism 7, cut foot feed mechanism 4 and the carousel 2 below of unloading mechanism 7 department and be provided with the material return cylinder, material return cylinder and electric capacity press from both sides 3 cooperation and be used for opening it.
During operation, the electric capacity is cut by cutting foot feed mechanism 4 from the material area and is installed on electric capacity clamp 3 after, and the electric capacity is through injecting glue and cover magnetic bead in proper order under the drive of carousel 2, and electric capacity rotates to the unloading mechanism 7 department and is taken off by it, and the magnetic bead on the electric capacity pin slides to electric capacity bottom and glue solution contact, and hot air gun 9 heats the glue solution and makes its solidification back magnetic bead fixed in electric capacity bottom, conveniently welds on the circuit board, also is favorable to the realization of automated production.
Referring to fig. 2 and 3, the pin cutting and feeding mechanism 4 comprises a pin cutting bracket 401, a motor 402 and a transmission mechanism 403 are arranged at the upper part of the pin cutting bracket 401, a plurality of transmission wheels 404 and a pin cutting base 407 are arranged at the lower part of the pin cutting bracket 401, and a transmission belt 405 is arranged on the transmission mechanism 403 and the transmission wheels; during operation, the single machine 402 drives the capacitor material belt through the driving belt 405, the beriberi cutting cylinder 406 is arranged at one end of the foot cutting base 407, the foot cutting cushion block 408 is arranged at the other end of the foot cutting base 407, the cutter 409 is arranged on the foot cutting base 407, the cutter 409 is connected with a piston rod of the beriberi cutting cylinder 406, and the driving belt 405 drives the capacitor material belt to cut off a capacitor from the capacitor material belt when the capacitor material belt passes through between the foot cutting cushion block 408 and the cutter 409; the lifting cylinder 410 is arranged on the side face of the foot cutting support 401, the clamping jaw cylinder 411 is arranged on a piston rod of the lifting cylinder 410, clamping jaws of the clamping jaw cylinder 411 are arranged below the foot cutting cushion block 408, the cutter 409 clamps the capacitor body by cutting off the front clamping jaw cylinder 411 on the capacitor material belt, and the lifting cylinder 410 drives the clamping jaw cylinder 411 to descend after cutting off to install the capacitor on the capacitor clamp 3.
Referring to fig. 4, the capacitor clamp 3 includes a base 301, the base 301 is fixedly mounted on a turntable 2, a stabilizer bar 302 horizontally disposed is mounted on the base 301, two chuck sliders 303 are mounted on the stabilizer bar 302, a clamping spring 304 is mounted on the stabilizer bar 302 between the two chuck sliders 303 and the base 301, a separation column 305 is mounted on the chuck sliders 303, a cylinder body of a material returning cylinder 8 is mounted on a frame 1, a top block 801 is mounted on a piston rod of the material returning cylinder 8, when the top block 801 rises, the two separation columns 305 are retracted to two sides, after the capacitor is placed between the two chuck sliders 303, the top block 801 falls, and the clamping spring 304 clamps the capacitor.
Referring to fig. 5 and 6, the magnetic bead sleeving mechanism 6 comprises a support 601, wherein the support 601 is fixedly arranged on a frame 1, a guide rod 602 and a bead feeding cylinder 603 are arranged on the support 601, a bead pressing bracket 605 is arranged on the guide rod 602 in a vertical manner, a bead pressing cylinder 607 and a magnetic bead funnel 606 are arranged at the top end of the guide rod 602, a piston rod of the bead pressing cylinder 607 is connected with the bead pressing bracket 605, the lower end of the magnetic bead funnel 606 penetrates through the bead pressing bracket 605, a bead pressing rod 608 is arranged at the end of the bead pressing bracket 605, a bead feeding bracket 604 is horizontally arranged on the piston rod of the bead feeding cylinder 603, a bead storage hole 609 is arranged on the bead feeding bracket 604, a magnetic ring 610 is arranged on the inner wall of the bead storage hole 609, and the bead feeding bracket 604 is matched with the lower end of the magnetic bead funnel 606; the bead feeding cylinder 603 is retracted until the magnetic beads in the bead storage hole 609 and the lower end of the magnetic bead funnel 606 are aligned and fall into the bead storage hole 609, and the magnetic ring 610 adsorbs the magnetic beads on the inner wall of the bead storage hole 609; the bead feeding cylinder 603 pushes the bead feeding bracket 604 to enable the bead storage hole 609 to be opposite to the bead pressing rod 608, and the bead pressing cylinder 607 pushes the bead pressing rod 608 to push out the magnetic beads from the bead storage hole 609 to be sleeved on pins of the capacitor.
The present utility model is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present utility model and the inventive concept thereof, can be replaced or changed within the scope of the present utility model.
Claims (5)
1. The utility model provides a film electric capacity encapsulating stoving all-in-one, includes the frame, be provided with carousel, actuating mechanism, cut foot feed mechanism, injecting glue mechanism, cover magnetic bead mechanism, hot-blast rifle and unloading mechanism in the frame, its characterized in that: the rotary table is rotationally connected with the frame, the output shaft of the driving mechanism is connected with the rotary table, the pin cutting feeding mechanism, the glue injection mechanism, the magnetic bead sleeving mechanism, the hot air gun and the discharging mechanism are sequentially arranged around the rotary table, a plurality of capacitor clamps are arranged on the rotary table in a circumferential array mode, a material returning cylinder is arranged below the pin cutting feeding mechanism and the discharging mechanism in the frame, a top block is arranged on a piston rod of the material returning cylinder, the capacitor clamps comprise a base, a horizontal stabilizer bar is arranged on the base, two chuck sliding blocks are arranged on the stabilizer bar, clamping springs are arranged on the stabilizer bar between the chuck sliding blocks, separation columns are arranged on the chuck sliding blocks, and the top block is matched with the separation columns.
2. The film capacitor glue-pouring and drying integrated machine according to claim 1, wherein: the cutting and feeding mechanism comprises a cutting support, a motor and a transmission mechanism are arranged on the upper portion of the cutting support, a plurality of transmission wheels and a cutting base are arranged on the lower portion of the cutting support, a transmission belt is arranged on the transmission wheels, a cutting cylinder is arranged at one end of the cutting base, a cutting cushion block is arranged at the other end of the cutting base, a cutter is arranged on the cutting base and connected with a piston rod of the cutting cylinder, and a charging mechanism is arranged on the side face of the cutting support and used for transferring a capacitor to the position between the two chuck sliders.
3. The film capacitor glue-pouring and drying integrated machine according to claim 2, wherein: the magnetic bead sleeving mechanism comprises a support, the support is provided with an upper bead cylinder and a vertical guide rod, a bead pressing support is arranged on the guide rod, a bead pressing cylinder and a magnetic bead funnel are arranged at the top end of the guide rod, a piston rod of the bead pressing cylinder is connected with the bead pressing support, a bead pressing rod is arranged at the end part of the bead pressing support, an upper bead bracket is arranged on the piston rod of the upper bead cylinder horizontally, a bead storage hole is formed in the upper bead bracket, the bead pressing rod is matched with the bead storage hole, and the lower end of the magnetic bead funnel penetrates through the bead pressing support and is matched with the bead storage hole.
4. A film capacitor glue-pouring and drying integrated machine according to claim 2 or 3, characterized in that: the charging mechanism comprises a lifting cylinder and a clamping jaw cylinder, the lifting cylinder is vertically arranged on the foot cutting support, the clamping jaw cylinder is arranged below the foot cutting cushion block, and the clamping jaw cylinder is connected with a piston rod of the lifting cylinder.
5. A thin film capacitor glue filling and drying integrated machine according to claim 3, wherein: and a magnetic ring is arranged on the inner wall of the bead storage hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320886204.4U CN219873187U (en) | 2023-04-19 | 2023-04-19 | Film capacitor glue filling and drying integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320886204.4U CN219873187U (en) | 2023-04-19 | 2023-04-19 | Film capacitor glue filling and drying integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219873187U true CN219873187U (en) | 2023-10-20 |
Family
ID=88337353
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320886204.4U Active CN219873187U (en) | 2023-04-19 | 2023-04-19 | Film capacitor glue filling and drying integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219873187U (en) |
-
2023
- 2023-04-19 CN CN202320886204.4U patent/CN219873187U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |