CN219850991U - Infiltration detects supplementary belt cleaning device - Google Patents
Infiltration detects supplementary belt cleaning device Download PDFInfo
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- CN219850991U CN219850991U CN202320574230.3U CN202320574230U CN219850991U CN 219850991 U CN219850991 U CN 219850991U CN 202320574230 U CN202320574230 U CN 202320574230U CN 219850991 U CN219850991 U CN 219850991U
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- cleaning
- dark field
- box body
- base box
- field frame
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- 238000004140 cleaning Methods 0.000 title claims abstract description 101
- 230000008595 infiltration Effects 0.000 title claims description 3
- 238000001764 infiltration Methods 0.000 title claims description 3
- 238000001514 detection method Methods 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 230000035515 penetration Effects 0.000 claims abstract description 13
- 238000012360 testing method Methods 0.000 claims abstract description 6
- 230000000153 supplemental effect Effects 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 4
- 230000001502 supplementing effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model belongs to the field of material detection, testing and failure analysis-nondestructive detection, and relates to a seepage detection supplementary cleaning device. Mainly comprises a base box body, a dark field frame and a manual cleaning operation table net. The dark field frame is arranged on a bracket in the base box body, and the manual cleaning operation table net is arranged on the bracket in the base box body; the base box body is hollow, a cleaning water gun is arranged on one side end surface of the base box body, the water outlet shape and the water inlet pressure of the cleaning water gun can be directly and finely adjusted on the gun, the air gun is arranged in the middle of the base box body, a plurality of groups of black light lamps are arranged on the left side of the upper part of the dark field frame, and a waterproof transparent cover is arranged on the outer part of the dark field frame; the automatic cleaning device is a necessary matching device for a small part penetration detection line with an automatic cleaning device, helps to improve detection efficiency and realizes expected productivity. The device has reasonable structure and strong practical operability; the disassembly and the assembly are convenient, and the maintenance and the repair are convenient.
Description
Technical Field
The utility model belongs to the field of material detection, testing and failure analysis-nondestructive detection, and relates to a seepage detection supplementary cleaning device.
Background
The supplementary cleaning device is next to the automatic cleaning device in the small part fluorescence penetration detection line and is used for carrying out supplementary cleaning on the small parts after automatic cleaning if insufficient cleaning is found. In practice, when planning, designing and constructing a small part penetration detection line to improve productivity, the cleaning capability and the proper cleaning degree of an automatic cleaning device are often overestimated, and the 'three-in-one' (synchronous planning, synchronous design and synchronous construction) of a supplementary cleaning device is not realized; or the rare detection line is provided with a supplementary cleaning device, but the design purpose of quickly carrying out supplementary cleaning cannot be effectively realized, and the expected productivity cannot be completely realized. When the batch of small parts cannot reach a proper background after being cleaned in the automatic cleaning device according to the process parameters, the small parts are difficult to be put back into the automatic cleaning device for cleaning again without the filling cleaning device, and only the small parts can be detected again from the beginning; if the supplementary cleaning device is arranged, all the workpieces can not be transferred to the next drying process after the workpieces which are not cleaned are quickly subjected to supplementary cleaning, so that the detection quality is seriously affected, and the detection efficiency is reduced.
Disclosure of Invention
The utility model relates to a supplementary cleaning device, in particular to a device matched with an automatic cleaning device in a small part penetration detection line.
The utility model overcomes the defects in the prior art, and provides the device which is efficient and convenient to operate, can quickly carry out the repair washing on the parts with insufficient automatic cleaning and improves the permeation detection efficiency of the small parts.
Technical proposal
As shown in the figure, a permeation detection supplementary cleaning device is provided, and mainly comprises a base box body, a dark field frame and a manual cleaning operation table net. The dark field frame is arranged on a bracket in the base box body, and the manual cleaning operation table net is arranged on the bracket in the base box body; the base box body is hollow, a cleaning water gun is arranged on one side end surface of the base box body, the water outlet shape and the water inlet pressure of the cleaning water gun can be directly and finely adjusted on the gun, the air gun is arranged in the middle of the base box body, a plurality of groups of black light lamps are arranged on the left side of the upper part of the dark field frame, and a waterproof transparent cover is arranged on the outer part of the dark field frame; the left-most side of the manual cleaning operation table net is a rapid sorting and supplementing cleaning area, the manual cleaning operation table net is completely in the irradiation range of a black light lamp, a water pressure gauge with a pointer and a scale capable of emitting light in a dark field is arranged on the inner side of the manual cleaning operation table net, a drying area is arranged in the middle of the manual cleaning operation table net, a wind pressure gauge with the pointer and the scale capable of emitting light in the dark field is arranged on the inner side of the manual cleaning operation table net, and a transferring area is arranged on the right-most side of the manual cleaning operation table net.
Wherein the black light intensity in the rapid sorting and replenishment washing zone is not less than 100. Mu.W/cm 2 And the ambient white light is not more than 100lx; the specific requirements of the black light intensity and the environment white light are mandatory requirements for the black white light in the penetration detection, and the moderate cleaning can be ensured.
Wherein the water pressure in the rapid sorting and replenishment cleaning zone is controlled to be not more than 0.27MP, so that the cleaning is moderate, and if the water pressure exceeds the standard requirement, the missed detection is likely to be caused.
Wherein, the wind pressure of the drying area in the middle of the manual cleaning operation table net is not more than 0.17MP. If the wind pressure exceeds the standard requirement, missed detection is likely to occur.
If the ambient white light does not meet the requirements, further, a front area of a dark field of the supplementary cleaning device is built by using a rod frame and light shading cloth at the front part of the dark field frame; the specific specification of the dark field front region is 2200mm×1000mm×1800mm.
The manual cleaning operation table net is rectangular, and the size is preferably 2000mm multiplied by 1000mm multiplied by 200 mm; the effectiveness of the actual use area can be guaranteed through the rectangle, and unnecessary waste caused by oversized size is avoided.
The height of the dark field frame is 1000mm, and the operation of detection personnel is more suitable; more meets the use requirements of human mechanics.
And reinforcing ribs are arranged on the upper part of the dark field frame. If the area of the panel is too large, the panel is easy to deform, the structural strength cannot be better ensured, and the reinforcing ribs are required to be additionally arranged to ensure the structural strength, so that the deformation is prevented.
The black light lamp is specifically a lamp tube type. The lamp tube type occupied area is small, the lamp tube type lamp tube is easy to fix and overhaul, and the lamp tube type lamp tube is more convenient to use.
Technical effects
The utility model provides a supplementary cleaning device which can effectively and supplementary clean small parts which are automatically cleaned if the small parts are found to be insufficiently cleaned, so as to meet the requirements of operation standards. The automatic cleaning device is a necessary matching device for a small part penetration detection line with an automatic cleaning device, helps to improve detection efficiency and realizes expected productivity. The device has reasonable structure and strong practical operability; the disassembly and the assembly are convenient, and the maintenance and the repair are convenient.
Drawings
The utility model includes 3 drawings, the drawings are as follows:
FIG. 1 is a schematic diagram of the front view of a supplementary cleaning device;
FIG. 2 is a schematic top view of a supplemental cleaning station;
FIG. 3 is a schematic side view of the supplemental cleaning apparatus;
wherein fig. 1: 1. the device comprises a base box body 2, a dark field frame 3, a dark field frame support 4, a cleaning net table support 5, reinforcing ribs 6, black light lamps 7, a cleaning net table peripheral protection frame and a 8 shading cloth curtain.
Detailed Description
The utility model is further described below with reference to examples. The following description is of some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in the figure, a supplementary cleaning device is provided, which mainly comprises a base box body 1, a dark field frame 2 and a manual cleaning operation table net. The height of the base box body on the ground is 800mm, and the dark field frame and the operating table net are placed on the support in the box body. The base box body 1 is hollow, and the waste water after cleaning the parts flows into the box body from the table net and is rapidly discharged from the water outlet. The front end face of the box body is provided with a special cleaning water gun, the water outlet shape and the water inlet pressure of the special cleaning water gun can be directly and finely adjusted on the gun, and the special cleaning water gun can accurately supplement and clean waterWashing; an air gun is arranged, and the air inlet pressure is directly adjustable on the gun. The height of the dark field frame is 1000mm, a 2200mm x 1000mm x 1800mm supplementary cleaning device dark field front area is erected on the front part of the frame by using a rod frame and a light shading cloth, and thus, a cleaning dark field with the ambient white light not exceeding 100lx is formed in the dark field frame. Several groups of 30W black light tubes are arranged on the left side of the upper part of the dark field frame, and a waterproof transparent cover is arranged outside the dark field frame. The cleaning table net has the dimensions of 2000mm×1000mm×200mm, and the leftmost side is provided with a rapid sorting and supplementing cleaning area which is completely in the irradiation range of the black light lamp, and the black light intensity in the area must not be lower than 100 mu W/cm 2 The pointer and the scale are arranged on the inner side of the water pressure meter which can emit light in the dark field, and when a detector cleans in the dark field, the water pressure can be directly and conveniently observed, and the water pressure is controlled to be not more than 0.27MP. The middle part is the dry area, and the inside is equipped with pointer and scale and can give out light the air pressure table in dark place, and the detection personnel when drying, can directly convenient observation wind pressure, and control wind pressure is not more than 0.17MP. The rightmost side is the transfer zone.
After the three parts of the main body of the supplementary cleaning device are assembled, a station for supplementary cleaning of the automatically cleaned small parts if insufficient cleaning is found is provided for the detection personnel, and the station is positioned between the automatic cleaning device and the developing device in the detection line. The manual cleaning platform, the dark field frame height and the net platform width are matched with ergonomics, and a detection person can not feel uncomfortable when operating the station for a long time. After the automatically cleaned small parts enter a supplementary cleaning station, firstly, rapidly sorting the small parts under the irradiation of black light in a sorting area of a cleaning table net, carrying out supplementary cleaning on the work pieces which are not cleaned, blowing off superfluous water on the surface in a drying area after cleaning, or thoroughly drying the work pieces and then placing the work pieces in a transfer area; wherein the workpiece is cleaned properly, and the workpiece is blown off superfluous water on the surface in a drying area or is thoroughly dried and then is placed in a transferring area. The workpiece placed in the transfer area is required to be quickly placed in a drying device for drying or placed in a developing device for developing.
The device panel, the bracket, the reinforcing ribs, the table mesh material and the like are made of stainless steel materials with rust resistance and corrosion resistance. The base box body adopts a double-layer structure, and the cleaning table net adopts a high mesh number to prevent small parts from falling off.
It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein. While the foregoing is directed to embodiments of the present utility model, other and further details of the utility model may be had by the present utility model, it should be understood that the foregoing description is merely illustrative of the present utility model and that no limitations are intended to the scope of the utility model, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the utility model.
Claims (9)
1. The infiltration detection supplementary cleaning device is characterized by comprising a base box body, a dark field frame and a manual cleaning operation table net; the dark field frame is arranged on a bracket in the base box body, and the manual cleaning operation table net is arranged on the bracket in the base box body; the base box body is hollow, a cleaning water gun is arranged on one side end surface of the base box body, the water outlet shape and the water inlet pressure of the cleaning water gun can be directly and finely adjusted on the gun, the air gun is arranged in the middle of the base box body, a plurality of groups of black light lamps are arranged on the left side of the upper part of the dark field frame, and a waterproof transparent cover is arranged on the outer part of the dark field frame; the left-most side of the manual cleaning operation table net is a rapid sorting and supplementing cleaning area, the manual cleaning operation table net is completely in the irradiation range of a black light lamp, a water pressure gauge with a pointer and a scale capable of emitting light in a dark field is arranged on the inner side of the manual cleaning operation table net, a drying area is arranged in the middle of the manual cleaning operation table net, a wind pressure gauge with the pointer and the scale capable of emitting light in the dark field is arranged on the inner side of the manual cleaning operation table net, and a transferring area is arranged on the right-most side of the manual cleaning operation table net.
2. A penetration test supplemental cleaning device according to claim 1, wherein the black light intensity in the rapid sorting and supplemental cleaning zone is not less than 100 μw/cm 2 And the ambient white light is not more than 100lx; the black colorThe specific requirements of light intensity and ambient white light are mandatory requirements for black white light in penetration detection, and moderate cleaning can be ensured.
3. A penetration test supplemental cleaning device according to claim 1, wherein the control water pressure in the rapid sorting and supplemental cleaning zone is no more than 0.27MP to ensure proper cleaning.
4. The apparatus of claim 1, wherein the central portion of the manual cleaning station is a dry area with a wind pressure of no more than 0.17MP.
5. The penetration detection supplemental cleaning apparatus according to claim 1, wherein if the ambient white light does not meet the requirements, a supplemental cleaning apparatus pre-dark field area is set up with a rod rack and lightweight shade cloth in front of the dark field frame; the specific specification of the dark field front region is 2200mm×1000mm×1800mm.
6. A penetration test supplemental cleaning device according to claim 1, wherein the manual cleaning station web is rectangular in shape with dimensions 2000mm x 1000mm x 200mm.
7. The penetration test supplemental cleaning apparatus according to claim 1, wherein the height of the dark field frame is 1000mm.
8. The penetration detection supplemental cleaning apparatus according to claim 1, wherein the dark-field frame upper portion is provided with reinforcing ribs.
9. The apparatus of claim 1, wherein the black light lamp is a lamp tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320574230.3U CN219850991U (en) | 2023-03-22 | 2023-03-22 | Infiltration detects supplementary belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320574230.3U CN219850991U (en) | 2023-03-22 | 2023-03-22 | Infiltration detects supplementary belt cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219850991U true CN219850991U (en) | 2023-10-20 |
Family
ID=88324588
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320574230.3U Active CN219850991U (en) | 2023-03-22 | 2023-03-22 | Infiltration detects supplementary belt cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219850991U (en) |
-
2023
- 2023-03-22 CN CN202320574230.3U patent/CN219850991U/en active Active
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