CN210085787U - A high-quality printing and dyeing mechanism for textile fabrics - Google Patents
A high-quality printing and dyeing mechanism for textile fabrics Download PDFInfo
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- CN210085787U CN210085787U CN201920537422.0U CN201920537422U CN210085787U CN 210085787 U CN210085787 U CN 210085787U CN 201920537422 U CN201920537422 U CN 201920537422U CN 210085787 U CN210085787 U CN 210085787U
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Abstract
Description
技术领域technical field
本实用新型涉及纺织印染设备技术领域,具体为一种纺织面料高质量印染机构。The utility model relates to the technical field of textile printing and dyeing equipment, in particular to a high-quality printing and dyeing mechanism for textile fabrics.
背景技术Background technique
纺织印染又称之为染整,是一种加工方式,也是前处理,染色,印花,后整理,洗水等的总称,现有的染色方式有浸染和喷染,根据中国专利公开的一种纺织面料高质量印染机构,授权公告号为(CN 107366107 A),该专利具备具有面料染色效果好,染料利用率高,结构简单巧妙等优点;Textile printing and dyeing, also known as dyeing and finishing, is a processing method and a general term for pre-treatment, dyeing, printing, post-finishing, washing, etc. The existing dyeing methods include dip dyeing and spray dyeing. A high-quality printing and dyeing mechanism for textile fabrics, the authorization announcement number is (CN 107366107 A), the patent has the advantages of good fabric dyeing effect, high dye utilization rate, simple and ingenious structure, etc.;
但是该专利还存在以下的缺点,在印染前必须清除纺织物表面的杂物,导致印染后的纺织物不合格,且印染纺织物的染料没有搅拌,容易导致纺织物出现印染不均的现象。However, this patent also has the following shortcomings. Before printing and dyeing, the sundries on the surface of the textile must be removed, resulting in unqualified textiles after printing and dyeing, and the dyes of the printed and dyed textiles are not stirred, which easily leads to the phenomenon of uneven printing and dyeing of the textiles.
实用新型内容Utility model content
本实用新型提供一种纺织面料高质量印染机构,可以有效解决上述背景技术中提出的但是该专利还存在以下的缺点,在印染前必须清除纺织物表面的杂物,导致印染后的纺织物不合格,且印染纺织物的染料没有搅拌,容易导致纺织物出现印染不均的现象的问题。The utility model provides a high-quality printing and dyeing mechanism for textile fabrics, which can effectively solve the above-mentioned shortcomings in the background art, but the patent still has the following shortcomings. Qualified, and the dyes for printing and dyeing textiles are not stirred, which easily leads to the problem of uneven printing and dyeing of textiles.
为实现上述目的,本实用新型提供如下技术方案:一种纺织面料高质量印染机构,包括染料箱,所述染料箱内壁一侧底部设置有废料回收箱,所述废料回收箱顶端两侧边部均焊接有倾斜板,所述染料箱内壁顶端焊接有风箱,所述风箱一端边部嵌入安装有进风管道,所述风箱正面和背面底端均焊接有挡板,所述挡板底端边部均等距设置有毛刷,所述废料回收箱内壁顶端边部安装有毛刷辊;In order to achieve the above purpose, the utility model provides the following technical solutions: a high-quality printing and dyeing mechanism for textile fabrics, comprising a dye box, a waste recovery box is provided at the bottom of one side of the inner wall of the dye box, and the top side of the waste recovery box is on both sides. Both are welded with inclined plates, the top of the inner wall of the dye box is welded with a bellows, an air inlet pipe is embedded in the edge of one end of the bellows, the front and the bottom of the back of the bellows are welded with baffles, and the bottom edge of the baffle is welded. Brushes are arranged at equal distances from each other, and brush rollers are installed on the top edge of the inner wall of the waste recycling box;
所述染料箱内壁靠近废料回收箱一侧位置处安装有放置箱,所述放置箱内壁中部安装有电机,所述电机顶端中部安装有转轴,所述转轴外表面顶部安装有挤压盘,所述放置箱顶端中部安装有染料筒,所述转轴底端外表面套接有转盘,转盘顶端边部均等距安装有搅拌棒,所述电机的输入端和市电的输出端电性连接。A placement box is installed on the inner wall of the dye box near the waste recycling box, a motor is installed in the middle of the inner wall of the placement box, a rotating shaft is installed in the middle of the top of the motor, and a squeeze disc is installed on the top of the outer surface of the rotating shaft. A dye cylinder is installed in the middle of the top of the placing box, a turntable is sleeved on the outer surface of the bottom end of the rotating shaft, and stirring rods are installed on the top edge of the turntable at equal distances. The input end of the motor is electrically connected to the output end of the mains.
优选的,所述转轴顶部外表面均等距开设有外螺纹,所述挤压盘底端中部对应转轴顶端位置处开设有定位孔,且定位孔内壁边部均等距开设有内螺纹。Preferably, the outer surface of the top of the rotating shaft is equally spaced with external threads, the middle of the bottom end of the extrusion disc is provided with positioning holes corresponding to the top of the rotating shaft, and the inner walls of the positioning holes are equally spaced with internal threads.
优选的,所述染料筒顶端一侧嵌入安装有塑胶软管,所述染料筒和塑胶软管连接处设置有密封圈。Preferably, a plastic hose is embedded and installed on one side of the top of the dye cylinder, and a sealing ring is provided at the connection between the dye cylinder and the plastic hose.
所述染料筒底端一侧嵌入安装有排料管,所述排料管内壁中部嵌入安装有膜片,所述排料管底端连接有进料管,所述进料管底端连接有浸染箱,所述浸染箱内壁中部安装有圆柱,所述圆柱外表面套接有底部印刷辊,所述浸染箱顶端两侧均安装有支撑柱,所述支撑柱顶端中部安装有顶板,所述顶板底端两侧均安装有支撑杆,所述支撑杆底端中部焊接有卡环,所述卡环内壁中部嵌入安装有限位柱,所述限位柱外表面套接有顶部印刷辊。A discharge pipe is embedded and installed on one side of the bottom end of the dye cylinder, a diaphragm is embedded in the middle of the inner wall of the discharge pipe, a feeding pipe is connected at the bottom end of the discharge pipe, and a bottom end of the feeding pipe is connected with a diaphragm. A dip-dyeing box, a column is installed in the middle of the inner wall of the dip-dye box, a bottom printing roller is sleeved on the outer surface of the column, a support column is installed on both sides of the top of the dip-dye box, and a top plate is installed in the middle of the top of the support column. Support rods are installed on both sides of the bottom end of the top plate, a snap ring is welded to the middle of the bottom end of the support rod, a limiting column is embedded in the middle of the inner wall of the snap ring, and a top printing roller is sleeved on the outer surface of the limiting column.
优选的,所述浸染箱内壁边部粘结有防水膜。Preferably, a waterproof membrane is bonded to the edge of the inner wall of the impregnation box.
优选的,所述顶板和支撑杆之间通过焊接连接。Preferably, the top plate and the support rod are connected by welding.
与现有技术相比,本实用新型的有益效果:本实用新型结构科学合理,使用安全方便:Compared with the prior art, the beneficial effects of the present utility model: the utility model has a scientific and reasonable structure, and is safe and convenient to use:
1、通过废料回收箱、进风管道、风箱、毛刷、挡板和毛刷辊,能够清理未染料的纺织物表面的灰尘,降低了纺织物表面的绒毛,进而便于对纺织物后期进行染料,且提高纺织物印染质量,同时利用废料回收箱和进风管道,便于对纺织物表面的绒毛进行回收,降低了绒毛的回收难度。1. Through the waste recycling box, the air inlet duct, the bellows, the brush, the baffle and the brush roller, the dust on the surface of the undyed textile can be cleaned, the fluff on the surface of the textile can be reduced, and the dyeing of the textile in the later stage can be facilitated. , and improve the quality of textile printing and dyeing, and at the same time use the waste recycling box and the air inlet duct to facilitate the recovery of the fluff on the surface of the textile, and reduce the difficulty of recycling the fluff.
2、通过电机、染料筒、转轴、转盘、搅拌棒、挤压盘、排料管、膜片和进料管,能够对染料筒内部的染料进行搅拌,使染料筒内部染料更加均匀,提高了染料的利用率,同时利用电机带动转盘转动,自动化程度高,节约人工成本。2. Through the motor, the dye drum, the rotating shaft, the turntable, the stirring rod, the extrusion plate, the discharge pipe, the diaphragm and the feeding pipe, the dye inside the dye drum can be stirred, so that the dye inside the dye drum is more uniform and improved. The utilization rate of dyestuffs is high, and the motor is used to drive the turntable to rotate, which has a high degree of automation and saves labor costs.
3、通过浸染箱、底部印刷辊、圆柱、支撑杆、支撑柱、顶板和顶部印刷辊,能够对纺织物进行浸染,降低了纺织物的浸染难度,且通过底部印刷辊和顶部印刷辊,即能够抚平纺织物,降低了纺织物上的褶皱,也能够使纺织物浸染的更加均匀。3. Through the dip dyeing box, the bottom printing roll, the cylinder, the supporting rod, the supporting column, the top plate and the top printing roll, the textile can be dip-dyed, which reduces the difficulty of dyeing the textile, and through the bottom printing roll and the top printing roll, namely It can smooth the fabric, reduce the wrinkles on the fabric, and make the fabric more evenly dyed.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.
在附图中:In the attached image:
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型染料箱的内部结构示意图;Fig. 2 is the internal structure schematic diagram of the utility model dye box;
图3是本实用新型支撑杆的安装结构示意图;3 is a schematic diagram of the installation structure of the support rod of the present invention;
图4是本实用新型搅拌棒的安装结构示意图;4 is a schematic diagram of the installation structure of the stirring rod of the present invention;
图5是本实用新型毛刷辊的安装结构示意图;5 is a schematic diagram of the installation structure of the brush roller of the present invention;
图中标号:1、染料箱;2、废料回收箱;3、进风管道;4、风箱;5、毛刷;6、挡板;7、毛刷辊;8、倾斜板;9、放置箱;10、电机;11、染料筒;12、转轴;13、转盘;14、搅拌棒;15、挤压盘;16、排料管;17、膜片;18、进料管;19、浸染箱;20、底部印刷辊;21、圆柱;22、支撑杆;23、支撑柱;24、顶板;25、限位柱;26、顶部印刷辊;27、卡环。Labels in the figure: 1. Dye box; 2. Waste recycling box; 3. Air inlet pipe; 4. Air box; 5. Brush; 6. Baffle plate; 7. Brush roller; 8. Inclined plate; 9. Placement box ; 10, motor; 11, dye cylinder; 12, rotating shaft; 13, turntable; 14, stirring rod; 15, squeeze plate; 16, discharge pipe; 17, diaphragm; 18, feed pipe; 19, dyeing box ; 20, bottom printing roller; 21, cylinder; 22, support rod; 23, support column; 24, top plate; 25, limit column; 26, top printing roller; 27, snap ring.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, but not to limit the present utility model.
实施例:如图1-5所示,本实用新型提供一种技术方案,一种纺织面料高质量印染机构,包括染料箱1,染料箱1内壁一侧底部设置有废料回收箱2,废料回收箱2顶端两侧边部均焊接有倾斜板8,染料箱1内壁顶端焊接有风箱4,风箱4一端边部嵌入安装有进风管道3,风箱4正面和背面底端均焊接有挡板6,挡板6底端边部均等距设置有毛刷5,废料回收箱2内壁顶端边部安装有毛刷辊7。Embodiment: As shown in Figures 1-5, the present utility model provides a technical solution, a high-quality textile fabric printing and dyeing mechanism, including a dye box 1, and a waste recycling box 2 is arranged at the bottom of one side of the inner wall of the dye box 1, and the waste is recycled. Both sides of the top of the box 2 are welded with inclined plates 8, the top of the inner wall of the dye box 1 is welded with a bellows 4, an air inlet duct 3 is embedded in one side of the bellows 4, and baffles 6 are welded on the front and the bottom of the back of the bellows 4. , the bottom edge of the baffle 6 is provided with brushes 5 at equal distances, and the top edge of the inner wall of the waste recycling box 2 is installed with a brush roller 7 .
染料箱1内壁靠近废料回收箱2一侧位置处安装有放置箱9,放置箱9内壁中部安装有电机10,电机10的型号为Y-I60M1,电机10顶端中部安装有转轴12,转轴12顶部外表面均等距开设有外螺纹,挤压盘15底端中部对应转轴12顶端位置处开设有定位孔,且定位孔内壁边部均等距开设有内螺纹,能够便于挤压盘15的移动,且能够对挤压盘15进行限位和固定,转轴12外表面顶部安装有挤压盘15,放置箱9顶端中部安装有染料筒11,染料筒11顶端一侧嵌入安装有塑胶软管,染料筒11和塑胶软管连接处设置有密封圈,便于染料筒11进料,降低了染料筒11的进料难度,转轴12底端外表面套接有转盘13,转盘13顶端边部均等距安装有搅拌棒14,电机10的输入端和市电的输出端电性连接。A
染料筒11底端一侧嵌入安装有排料管16,排料管16内壁中部嵌入安装有膜片17,排料管16底端连接有进料管18,进料管18底端连接有浸染箱19,浸染箱19内壁边部粘结有防水膜,保护浸染箱19,增加浸染箱19的使用寿命,且防止染料粘结在浸染箱19内部,浸染箱19内壁中部安装有圆柱21,圆柱21外表面套接有底部印刷辊20,浸染箱19顶端两侧均安装有支撑柱23,支撑柱23顶端中部安装有顶板24,顶板24和支撑杆22之间通过焊接连接,能够使顶板24和支撑杆22之间连接的更加稳定,防止顶板24和支撑杆22之间发生脱落的现象,顶板24底端两侧均安装有支撑杆22,支撑杆22底端中部焊接有卡环27,卡环27内壁中部嵌入安装有限位柱25,限位柱25外表面套接有顶部印刷辊26。A
本实用新型的工作原理及使用流程:纺织面料高质量印染机构在实际使用过程中,将电机10连接市电,并且开始转动,而电机10转动的过程中带动转轴12转动,转轴12顶端通过螺纹带动挤压盘15转动,使挤压盘15沿着转轴12螺纹的方向向下移动,同时,转轴12带动转盘13转动,而转盘13转动的过程中,转盘13上的搅拌棒14对染料筒11内部染料进行搅拌,使染料筒11内部染料更加均匀,提高了染料的利用率,同时利用电机10带动转盘13和挤压盘15转动,自动化程度高,节约人工成本;The working principle and use process of the utility model: in the actual use process of the high-quality printing and dyeing mechanism for textile fabrics, the
然后,挤压盘15向下移动的过程中,挤压盘15挤压染料筒11内部染料,使染料进入到排料管16内部,染料沿着排料管16挤压膜片17,从而使染料进入到进料管18内部,染料从进料管18进入到浸染箱19内部,接着拉动纺织物,纺织物沿着废料回收箱2顶端移动,而纺织物在移动的过程中,通过毛刷5清理纺织物表面的绒毛,经过毛刷辊7时对纺织物底部的绒毛进行清理,而外界的气流沿着进风管道3内部,从进风管道3进入到风箱4内部,从风箱4吹拂到纺织物表面,将纺织物上的绒毛吹拂到废料回收箱2内部,经过挡板6的阻隔,防止外界绒毛进入到浸染箱19内部;Then, during the downward movement of the
最后,纺织物进入到浸染箱19内部,通过浸染箱19内部的染料对纺织物进行浸染,而通过底部印刷辊20和顶部印刷辊26抚平纺织物,降低了纺织物上的褶皱,且通过20底部印刷辊和顶部印刷辊26上的染料,进一步浸染纺织物,使纺织物浸染的更加均匀。Finally, the textile enters the inside of the
最后应说明的是:以上所述仅为本实用新型的优选实例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above is only a preferred example of the present utility model, and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (6)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117447094A (en) * | 2023-10-30 | 2024-01-26 | 浙江汉维通信器材有限公司 | Coloring and manufacturing system and method for multi-core tensile special power optical cable |
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| CN117447094A (en) * | 2023-10-30 | 2024-01-26 | 浙江汉维通信器材有限公司 | Coloring and manufacturing system and method for multi-core tensile special power optical cable |
| CN117447094B (en) * | 2023-10-30 | 2024-05-24 | 浙江汉维通信器材有限公司 | Coloring and manufacturing system and method for multi-core tensile special power optical cable |
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Granted publication date: 20200218 |