CN219830050U - Unmanned water meter inspection device - Google Patents
Unmanned water meter inspection device Download PDFInfo
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- CN219830050U CN219830050U CN202322371742.2U CN202322371742U CN219830050U CN 219830050 U CN219830050 U CN 219830050U CN 202322371742 U CN202322371742 U CN 202322371742U CN 219830050 U CN219830050 U CN 219830050U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 95
- 238000007689 inspection Methods 0.000 title claims abstract description 26
- 238000001514 detection method Methods 0.000 claims abstract description 46
- 230000001360 synchronised effect Effects 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
An unmanned water meter inspection device is used for inspecting a water meter and comprises a frame, wherein a meter clamping manipulator and a manipulator in-out moving module are arranged at the top of the frame, a plurality of groups of water meter clamp modules are arranged in the middle of the frame, an inspection in-out automatic switching module is arranged at one side of each water meter clamp module, and a top detection module is arranged above each water meter clamp module; the water meter clamp module comprises a certain number of water meter pipeline clamps for clamping the water meter in series, and a meter clamping cylinder at the end part; the top detection module comprises at least one top camera support, top cameras are arranged on the top camera support, a top detection guide rail and a top detection synchronous belt are respectively arranged at two ends below the top camera support, and the top camera support is movably erected on the top detection guide rail and connected with the top detection synchronous belt. The inspection device provided by the utility model realizes unmanned production of factories and improves the detection efficiency.
Description
Technical Field
The utility model relates to the technical field of civil water meter inspection devices, in particular to an unmanned water meter inspection device.
Background
The water meter checking device (hereinafter referred to as checking device) is used in large quantity at present in China as a transmission standard of water meter flow measurement and main equipment of water meter verification. The water meter checking device comprises a mass method water meter checking device, a volume method water meter checking device, a piston method water meter checking device and the like, when the measurement error of the water meter is checked, the standard liquid volume of the checked water meter is obtained by the devices, and the standard liquid volume is compared with the reading of the checked water meter to obtain the measurement error of the water meter.
Most of the existing water meter error checking devices are manually operated, so that the labor intensity of checking staff is high, the detection efficiency is low, and the existing water meter error checking devices cannot meet the requirements of technical development and modern industry upgrading.
Disclosure of Invention
Aiming at the problems, the utility model provides an unmanned water meter inspection device, which realizes unmanned production of factories and improves detection efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an unmanned water meter inspection device is used for inspection of a water meter and comprises a frame, a clamp meter manipulator and a manipulator inlet and outlet moving module are arranged at the top of the frame, a plurality of groups of water meter clamp modules are arranged in the middle of the frame, an inspection inlet and outlet automatic switching module is arranged on one side of each water meter clamp module, and a top detection module is arranged above each water meter clamp module. The manipulator business turn over movable module can control the clamp meter manipulator to reciprocate horizontally in the frame, and clamp meter manipulator snatchs each station of water gauge anchor clamps module with waiting to examine the water gauge that is adorned in the tray, and the inspection finishes, snatchs each water gauge respectively in the water gauge tray again.
The water meter clamp module comprises a certain number of water meter pipeline clamps for clamping the water meters in series, and meter clamping cylinders at the end parts, wherein the water meters are positioned between the water meter pipeline clamps and clamped by the meter clamping cylinders.
The top detection module comprises at least one top camera support, top cameras are arranged on the top camera support, a top detection guide rail and a top detection synchronous belt are respectively arranged at two ends below the top camera support, and the top camera support is movably erected on the top detection guide rail and connected with the top detection synchronous belt. The top detection synchronous belt is connected with the synchronous wheel and the synchronous motor, the top camera support and the top camera on the top camera support can transversely and horizontally move under the driving of the synchronous motor, and when in inspection, the top camera support and the top camera move to the position right above the water meter to assist the control system in inspection.
Preferably, a bottom water receiving tray is arranged at the bottom of the frame and used for receiving water flowing down above.
Preferably, a side water receiving disc is arranged at one side, close to the feeding and discharging of the meter clamping manipulator, of the middle part of the frame. After the inspection is completed, the meter clamping manipulator grabs the water meter and pours water, and the side water receiving disc receives the water in the water meter clamping manipulator.
Preferably, the stand is provided with a display platen for placing a display.
Preferably, at least one meter clamping camera is arranged on one side, close to the discharging of the meter clamping manipulator, of the top of the frame, so that the meter clamping manipulator can accurately grab the water meter.
Preferably, the manipulator in-out moving module comprises a moving bracket for connecting the meter clamping manipulator, moving sliding blocks are arranged on two sides of the bottom of the moving bracket, a servo motor and a gear are arranged on one side of the moving bracket, and a corresponding moving guide rail and a corresponding rack are arranged on the rack.
Preferably, the side of the water meter clamp module is provided with a side detection module which moves horizontally, and the side detection module comprises a side camera bracket and a side camera arranged on the side camera bracket. The side detection module is driven to longitudinally and horizontally move and can be a synchronous belt synchronous motor assembly or a screw nut assembly, and the side detection module can simultaneously visually identify the water meter clamp modules on two sides.
The utility model has the advantages that: the inspection device provided by the utility model realizes unmanned production of factories, improves the detection efficiency, and meets the requirements of enterprise technical development and modern industry upgrading.
Drawings
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a side view of the present utility model;
FIG. 3 is a cross-sectional view taken along the direction A-A in FIG. 2;
FIG. 4 is a perspective view of a robot in and out of a mobile module according to the present utility model;
fig. 5 is a partial perspective view of a water meter clamp module of the present utility model.
The main reference symbols in the drawings indicate:
10. a frame; 11. a bottom water receiving tray; 12. a side water receiving tray; 13. a display platen;
20. a meter clamping manipulator; 21. a clamp meter camera;
30. the manipulator enters and exits the mobile module; 31. a movable support; 32. moving the slide block; 33. a servo motor; 34. a gear; 35. a moving guide rail; 36. a rack;
40. a water meter clamp module; 41. a water meter pipeline clamp; 42. a clamp meter cylinder;
50. checking an automatic water inlet and outlet switching module;
60. a top detection module; 61. a top camera support; 62. a top camera; 63. a top detection rail; 64. detecting a synchronous belt at the top;
70. a side detection module; 71. a side camera support; 72. a side camera;
100. a water meter.
Detailed Description
In order to more clearly illustrate the utility model, the utility model is further described below with reference to the accompanying drawings.
Embodiment one: as shown in fig. 1-2, an unmanned water meter inspection device is used for inspecting a water meter 100, and comprises a frame 10, wherein a meter clamping manipulator 20 and a manipulator in-out moving module 30 are arranged at the top of the frame 10, a plurality of groups of water meter clamp modules 40 are arranged in the middle, an inspection water in-out automatic switching module 50 is arranged at one side of the water meter clamp modules 40, and a top detection module 60 is arranged above the water meter clamp modules 40.
As shown in connection with fig. 3 and 5, the meter clamp module 40 includes a number of meter tube clamps 41 that clamp the meter 100 in series, and an end clamp cylinder 42.
Referring to fig. 3 and 5, the top detection module 60 includes at least one top camera support 61, top cameras 62 are arranged on the top camera support 61, top detection guide rails 63 and top detection synchronous belts 64 are respectively disposed at two ends below the top camera support 61, and the top camera support 61 is movably mounted on the top detection guide rails 63 and connected with the top detection synchronous belts 64.
Referring to fig. 1-2, a bottom water pan 11 is provided at the bottom of the frame 10. As shown in fig. 3 and fig. 5, a side water receiving tray 12 is arranged at one side of the middle part of the frame 10, which is close to the feeding and discharging of the meter clamping manipulator 20.
In addition, as shown in fig. 1 and 3, the stand 10 is provided with a display platen 13 for placing a display.
Embodiment two: referring to fig. 4, on the basis of the first embodiment, the manipulator access movement module 30 includes a movement bracket 31 for connecting with the clamp meter manipulator 20, two sides of the bottom of the movement bracket 31 are provided with movement sliders 32, one side of the movement bracket 31 is provided with a servo motor 33 and a gear 34, and the rack 10 is provided with a corresponding movement guide rail 35 and a rack 36.
Referring to fig. 2 and fig. 4, at least one meter clamping camera 21 is disposed on a top of the frame 10 near a feeding and discharging side of the meter clamping manipulator 20.
Embodiment III: as shown in fig. 3 and 5, on the basis of the first embodiment and the second embodiment, a side detection module 70 that moves horizontally is provided on the side of the water meter fixture module 40, and the side detection module 70 includes a side camera bracket 71 and a side camera 72 thereon.
The working process is as follows: the visual recognition system is used for controlling the meter clamping manipulator 20 to accurately grasp the to-be-inspected water meter 100 from a fixed position, the water meter 100 is sequentially and rapidly installed on the water meter pipeline clamp 41 of the water meter clamp module 40, the PLC controller is used for controlling the meter clamping cylinder 42 to clamp the meter, under the assistance of the top detection module 60 and the side detection module 70, the control system is used for controlling the whole device to coordinate and carry out the processes of tightness inspection, exhaust, error detection, pressure relief and meter loosening, after detection, the meter clamping manipulator 20 is used for grabbing the water meter 100 and pouring water, then the water meter 100 is rapidly and accurately placed back to the original meter taking position, and the water meter 100 is conveyed to the next process by the conveying line.
In operation, the meter clamp module 40 is divided into two parts, one of which performs the blanking and the loading of the meter 100 while the other performs the detection, and the two parts are alternately performed.
The above embodiments are merely examples of the present utility model, but the present utility model is not limited thereto, and the present utility model may be applied to similar products, and any person skilled in the art who is skilled in the field of the present utility model shall make changes or modifications within the scope of the present utility model.
Claims (7)
1. An unmanned water meter inspection device for inspection of a water meter (100), characterized in that: the automatic water meter detection device comprises a frame (10), wherein a meter clamping manipulator (20) and a manipulator in-out moving module (30) are arranged at the top of the frame (10), a plurality of groups of water meter clamp modules (40) are arranged in the middle of the frame, an automatic water inlet and outlet switching module (50) for inspection is arranged at one side of each water meter clamp module (40), and a top detection module (60) is arranged above each water meter clamp module (40);
the water meter clamp module (40) comprises a certain number of water meter pipeline clamps (41) for clamping the water meter (100) in series connection, and a clamp meter cylinder (42) at the end part;
the top detection module (60) comprises at least one top camera support (61), top cameras (62) are arranged on the top camera support (61), top detection guide rails (63) and top detection synchronous belts (64) are respectively arranged at two ends below the top camera support (61), and the top camera support (61) is movably erected on the top detection guide rails (63) and connected with the top detection synchronous belts (64).
2. An unmanned water meter inspection device according to claim 1, wherein: the bottom of the frame (10) is provided with a bottom water receiving disc (11).
3. An unmanned water meter testing device according to claim 2, wherein: and a side water receiving disc (12) is arranged at one side, close to the feeding and discharging of the meter clamping manipulator (20), of the middle part of the frame (10).
4. An unmanned water meter inspection device according to claim 1, wherein: the stand (10) is provided with a display bedplate (13) for placing a display.
5. An unmanned water meter inspection device according to claim 1, wherein: at least one meter clamping camera (21) is arranged on one side, close to feeding and discharging of the meter clamping manipulator (20), of the top of the frame (10).
6. An unmanned water meter inspection device according to claim 1, wherein: the manipulator business turn over removes module (30) including being used for connecting the removal support (31) of clamp meter manipulator (20), removes support (31) bottom both sides and is equipped with removal slider (32), removes support (31) one side and is equipped with servo motor (33) and gear (34), be equipped with corresponding removal guide rail (35) and rack (36) on frame (10).
7. An unmanned water meter testing device according to any of claims 1 to 6, wherein: the side of the water meter clamp module (40) is provided with a side detection module (70) which moves horizontally, and the side detection module (70) comprises a side camera bracket (71) and a side camera (72) arranged on the side camera bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322371742.2U CN219830050U (en) | 2023-09-01 | 2023-09-01 | Unmanned water meter inspection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322371742.2U CN219830050U (en) | 2023-09-01 | 2023-09-01 | Unmanned water meter inspection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219830050U true CN219830050U (en) | 2023-10-13 |
Family
ID=88277084
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322371742.2U Active CN219830050U (en) | 2023-09-01 | 2023-09-01 | Unmanned water meter inspection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219830050U (en) |
-
2023
- 2023-09-01 CN CN202322371742.2U patent/CN219830050U/en active Active
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