CN219820670U - Double-station hot-pressing composite equipment suitable for different products - Google Patents
Double-station hot-pressing composite equipment suitable for different products Download PDFInfo
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- CN219820670U CN219820670U CN202320350253.6U CN202320350253U CN219820670U CN 219820670 U CN219820670 U CN 219820670U CN 202320350253 U CN202320350253 U CN 202320350253U CN 219820670 U CN219820670 U CN 219820670U
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- 238000007731 hot pressing Methods 0.000 title claims abstract description 27
- 239000002131 composite material Substances 0.000 title claims abstract description 20
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000013329 compounding Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 12
- 230000008859 change Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 4
- 238000005253 cladding Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model discloses double-station hot-pressing composite equipment suitable for different products, which belongs to the technical field of hot-pressing composite equipment and comprises a frame and a first station and a second station which are arranged on the frame, wherein the first station and the second station respectively comprise an upper die, a lower die plate, a left side pushing slide block, a right side pushing slide block and an upper die fixing frame; the upper die is connected with an upper die fixing frame, a driving device for driving the upper die to lift is arranged on the upper die fixing frame, the lower die is connected with the lower die plate, the upper die is connected with the lower die through a guide pillar, a left side pushing slide block and a right side pushing slide block are respectively and slidably connected with the lower surface of the upper die, the upper die can move relatively, and a first aluminum die of the left side pushing slide block is matched with a second aluminum die of the right side pushing slide block. The equipment is transformed on the basis of single-station pressing equipment, so that the equipment is changed into double-station pressing equipment, two sides of the equipment are provided with the pieces, two sides of different products are produced, the two sides of the different products are not affected by each other, the pressing beat is integrally shortened by the change, and the integral utilization rate of the equipment is improved.
Description
Technical Field
The utility model belongs to the technical field of hot-pressing composite equipment, and particularly relates to double-station hot-pressing composite equipment suitable for different products.
Background
With the rapid development of the automobile industry, people have increasingly demanded automobiles, particularly automotive interiors, which generally refer to parts and materials such as partition boards, door trim boards, instrument panel assemblies, armrests, carpets and the like in passenger cars. The components have no influence on the running performance of the vehicle compared with other components on the vehicle, but the components have no effect on the running performance of the vehicle, represent the image of the whole vehicle, determine the reputation and grade of the car and determine the intention of people to select the car. In addition, for the sedan, although the interior trim parts are only auxiliary spare parts, the interior trim parts have the functions of vibration reduction, heat insulation, sound absorption, sound shielding and the like, and play an important role in the comfort of the sedan. Therefore, the functions and quality of the automotive interior directly affect the quality of the whole automobile, so that the quality of the interior needs to be improved to meet the demands of people.
With the rapid development of automobile technology, a large number of new technologies, new materials and new processes are widely applied to automobiles, so that the dynamic property, economical efficiency, safety, emission and comfort of the automobiles are greatly improved, the requirements of users on automobile interiors are met, in the traditional automobile interior cladding process hot-pressing composite technology, general pressing equipment is produced in a single-station pick-and-place mode, the structure is favored by design manufacturers due to the simple structure, but the structure also has the great defects, the most prominent defects are single station, low equipment utilization rate, low production efficiency and long beat, the hot-pressing composite mode is adopted, the heat energy consumption is high, the requirements on the mold precision are high, and the final forming effect is not ideal.
The information disclosed in this background section is only for enhancement of understanding of the general background of the utility model and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.
Disclosure of Invention
Aiming at the defects of low equipment utilization rate, low production efficiency and the like caused by the fact that different products in the prior art are produced on one hot pressing equipment in a mode-changing alternative mode, the utility model provides double-station hot pressing composite equipment suitable for different products.
The utility model is realized by the following technical scheme:
the double-station hot-pressing composite equipment suitable for different products comprises a frame 1 and a first station 3 and a second station 4 which are arranged on the frame 1, wherein the first station 3 and the second station 4 are respectively used for realizing hot pressing of different products; the first station 3 and the second station 4 comprise an upper die 31, a lower die 32, a lower die plate 33, a left side pushing slide block 34, a right side pushing slide block 35 and an upper die fixing frame 2; the upper die 31 is connected with the upper die fixing frame 2, a driving device for driving the upper die 31 to lift is arranged on the upper die fixing frame 2, the lower die 32 is connected with the lower die plate 33, the upper die 31 and the lower die 32 are connected through guide posts, the left side pushing slide block 34 and the right side pushing slide block 35 are respectively and slidably connected with the lower surface of the upper die 31 and can move relative to the upper die 31, and a first aluminum die of the left side pushing slide block 35 is matched with a second aluminum die of the right side pushing slide block 35.
Further, the upper die fixing frame 2 comprises a frame body 21 and two groups of rack and pinion driving components 22 with the same structure positioned on the frame body; two sets of rack and pinion drive assembly 22 parallel arrangement are in the upper end of support body 21, rack and pinion drive assembly 22 includes gear motor 221, gear motor 221 passes through fixed plate fixed mounting on support body 21, gear motor 221's output shaft passes through the shaft coupling and is connected with the rotation axis, fixed mounting has first gear and second gear on the rotation axis, first gear sets up in first fixing base 222, the second gear sets up in second fixing base 223, first fixing base 222 and second fixing base 223 are all fixed mounting on support body 21, install first guide post 225 through first bearing 224 on the first fixing base 222, install second guide post 227 through second bearing 226 on the second fixing base 223, first guide post 225 and second guide post 227 perpendicular to support body 21 set up.
Further, a side of the rack 1 is equipped with a distribution box for supplying power to the whole apparatus.
Further, a cold water machine 6 and a mold temperature machine 7 are assembled on the other side surface of the frame 1, and are connected with the upper mold and the lower mold through water pipes 8, and hot water is introduced into the upper mold and the lower mold through the water pipes 8 for heating the molds.
Further, equipment protection plates are arranged outside two sides of the frame 1.
Further, the first station 3 and the second station 4 are respectively provided with a start button, and the operation of the first station 3 and the second station 4 is controlled respectively.
Further, a touch panel is further disposed on the side surface of the frame 1, and is used for controlling the operation of the first station 3 and the second station 4 respectively.
Compared with the prior art, the utility model has the following advantages:
the double-station hot-pressing composite equipment suitable for different products is simple in structure, convenient to use, suitable for hot-pressing composite work of single-skin cladding and cladding with a softening layer, and compared with the traditional single-station workpiece taking and placing pressing equipment, the double-station hot-pressing composite equipment greatly reduces the overall pressing beat and improves the overall utilization rate of the equipment.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. Like elements or portions are generally identified by like reference numerals throughout the several figures. In the drawings, elements or portions thereof are not necessarily drawn to scale.
FIG. 1 is a schematic diagram of a dual-station hot press compounding device for different products according to the present utility model;
FIG. 2 is a schematic diagram of a second configuration of a dual-station hot press compounding apparatus for different products according to the present utility model;
FIG. 3 is a schematic view of the structure of an upper die holder of a double-station hot-pressing composite device suitable for different products according to the present utility model;
FIG. 4 is a schematic diagram of a first station and a second station of a dual-station hot press compounding apparatus for different products according to the present utility model;
in the figure:
the device comprises a frame 1, an upper die fixing frame 2, a first station 3, a second station 4, a bridge 5, a water chiller 6, a die temperature machine 7 and a water pipe 8;
the rack body 21, the rack and pinion driving assembly 22, the motor 221, the first fixing seat 222, the second fixing seat 223, the first bearing 224, the first guide column 225, the second bearing 226 and the second guide column 227;
upper die 31, lower die 32, lower die plate 33, left side pushing slide 34, right side pushing slide 35.
Detailed Description
For a clear and complete description of the technical scheme and the specific working process thereof, the following specific embodiments of the utility model are provided with reference to the accompanying drawings in the specification:
in the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Example 1
As shown in fig. 1 and fig. 2, the present embodiment provides a double-station hot-pressing composite apparatus suitable for different products, which includes a frame 1 and a first station 3 and a second station 4 disposed on the frame 1, where the first station 3 and the second station 4 are respectively used to implement hot pressing of different products; the first station 3 and the second station 4 comprise an upper die 31, a lower die 32, a lower die plate 33, a left side pushing slide block 34, a right side pushing slide block 35 and an upper die fixing frame 2; the upper die 31 is connected with the upper die fixing frame 2, a driving device for driving the upper die 31 to lift is arranged on the upper die fixing frame 2, the lower die 32 is connected with the lower die plate 33, the upper die 31 and the lower die 32 are connected through guide posts, the left side pushing slide block 34 and the right side pushing slide block 35 are respectively and slidably connected with the lower surface of the upper die 31 and can move relative to the upper die 31, and a first aluminum die of the left side pushing slide block 35 is matched with a second aluminum die of the right side pushing slide block 35.
As shown in fig. 3, the upper die fixing frame 2 includes a frame body 21 and two sets of rack and pinion driving assemblies 22 with the same structure positioned on the frame body; two sets of rack and pinion drive assembly 22 parallel arrangement are in the upper end of support body 21, rack and pinion drive assembly 22 includes gear motor 221, gear motor 221 passes through fixed plate fixed mounting on support body 21, gear motor 221's output shaft passes through the shaft coupling and is connected with the rotation axis, fixed mounting has first gear and second gear on the rotation axis, first gear sets up in first fixing base 222, the second gear sets up in second fixing base 223, first fixing base 222 and second fixing base 223 are all fixed mounting on support body 21, install first guide post 225 through first bearing 224 on the first fixing base 222, install second guide post 227 through second bearing 226 on the second fixing base 223, first guide post 225 and second guide post 227 perpendicular to support body 21 set up.
A side of the frame 1 is provided with a distribution box for supplying power to the whole equipment.
The other side face of the frame 1 is provided with a water chiller 6 and a mold temperature machine 7 which are connected with an upper mold and a lower mold through water pipes 8, and hot water is introduced into the upper mold and the lower mold through the water pipes 8 for heating the molds.
The outside of frame both sides all is provided with equipment guard plate.
The first station 3 and the second station 4 are respectively provided with a start button, and the operation of the first station 3 and the second station 4 is respectively controlled.
The side of the frame 1 is also provided with a touch panel for controlling the operation of the first station 3 and the second station 4 respectively.
The working principle of the double-station hot-pressing composite equipment suitable for different products is as follows:
firstly, an upper die fixing frame is arranged on pressing equipment, a connecting circuit between a front speed reducing motor and a rear speed reducing motor and the pressing equipment is protected by a bridge, a part to be processed is placed on a lower die, the lower die fixes the part to be processed, the lower die is not moved, the speed reducing motor is started to drive a rotating shaft to rotate, a first guide column and a second guide column simultaneously run downwards under the transmission of a gear rack, simultaneously, the upper die also runs downwards along with the first guide column and the second guide column, the upper die and the lower die are closed, the speed reducing motor is controlled to rotate reversely, the first guide column and the second guide column drive the upper die to run upwards, the upper die fixing frame drives the upper die to move downwards, the part to be processed is pressed through the upper die, a left side pushing slide block and a right side pushing slide block move towards the middle, the left side and the right side of the part to be processed are pressed, the left side and the right side of the part to be processed are kept for a fixed period, an operator takes out and checks the pressed part after the pressure maintaining; transformation is carried out on the basis of traditional single-station pressing equipment, so that the single-station pressing equipment is changed into double-station pressing equipment, pick-and-place pieces are simultaneously realized on two sides, production on two sides of different products is not affected by each other, the pressing beat is integrally shortened by the change, and the integral utilization rate of the equipment is improved.
The preferred embodiments of the present utility model have been described in detail above with reference to the accompanying drawings, but the present utility model is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present utility model within the scope of the technical concept of the present utility model, and all the simple modifications belong to the protection scope of the present utility model.
In addition, the specific features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various possible combinations are not described further.
Moreover, any combination of the various embodiments of the utility model can be made without departing from the spirit of the utility model, which should also be considered as disclosed herein.
Claims (7)
1. The double-station hot-pressing composite equipment suitable for different products is characterized by comprising a rack (1) and a first station (3) and a second station (4) which are arranged on the rack (1), wherein the first station (3) and the second station (4) are respectively used for realizing hot pressing of different products; the first station (3) and the second station (4) comprise an upper die (31), a lower die (32), a lower die plate (33), a left side pushing slide block (34), a right side pushing slide block (35) and an upper die fixing frame (2); the upper die (31) is connected with the upper die fixing frame (2), a driving device for driving the upper die (31) to lift is arranged on the upper die fixing frame (2), the lower die (32) is connected with the lower die plate (33), the upper die (31) is connected with the lower die (32) through guide posts, the left side pushing slide block (34) and the right side pushing slide block (35) are respectively and slidably connected with the lower surface of the upper die (31), the upper die can move relative to the upper die (31), and the first aluminum die of the left side pushing slide block (34) is matched with the second aluminum die of the right side pushing slide block (35).
2. Double-station hot-pressing compounding equipment suitable for different products according to claim 1, characterized in that the upper die fixing frame (2) comprises a frame body (21) and two groups of gear rack driving components (22) which are positioned on the frame body and have the same structure; two sets of rack and pinion drive assembly (22) parallel arrangement are in the upper end of support body (21), rack and pinion drive assembly (22) are including gear motor (221), gear motor (221) are through fixed plate fixed mounting on support body (21), the output shaft of gear motor (221) is connected with the rotation axis through the shaft coupling, fixed mounting has first gear and second gear on the rotation axis, first gear sets up in first fixing base (222), the second gear sets up in second fixing base (223), first fixing base (222) and second fixing base (223) are all fixed mounting on support body (21), install first guide post (225) through first bearing (224) on first fixing base (222), install second guide post (227) through second bearing (226) on second fixing base (223), first guide post (225) and second guide post (227) perpendicular to support body (21) set up.
3. Double-station hot-pressing composite equipment suitable for different products according to claim 1, characterized in that one side of the frame (1) is equipped with a distribution box for supplying the whole equipment with power.
4. The double-station hot-pressing composite equipment suitable for different products according to claim 1, wherein a cold water machine (6) and a die temperature machine (7) are arranged on the other side surface of the frame (1), are connected with an upper die and a lower die through water pipes (8), and are used for heating dies by introducing hot water into the upper die and the lower die through the water pipes (8).
5. Double-station hot-pressing composite equipment suitable for different products according to claim 1, characterized in that equipment protection plates are arranged outside both sides of the frame (1).
6. Double-station hot-pressing compounding equipment suitable for different products according to claim 1, characterized in that the first station (3) and the second station (4) are equipped with start buttons, respectively controlling the operation of the first station (3) and the second station (4).
7. Double-station hot-pressing compounding equipment suitable for different products according to claim 1, characterized in that the side of the frame (1) is also provided with a touch panel for controlling the operation of the first station (3) and the second station (4) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320350253.6U CN219820670U (en) | 2023-03-01 | 2023-03-01 | Double-station hot-pressing composite equipment suitable for different products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320350253.6U CN219820670U (en) | 2023-03-01 | 2023-03-01 | Double-station hot-pressing composite equipment suitable for different products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219820670U true CN219820670U (en) | 2023-10-13 |
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ID=88247765
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320350253.6U Active CN219820670U (en) | 2023-03-01 | 2023-03-01 | Double-station hot-pressing composite equipment suitable for different products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219820670U (en) |
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2023
- 2023-03-01 CN CN202320350253.6U patent/CN219820670U/en active Active
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