CN219805788U - Cooling device for continuous machining - Google Patents
Cooling device for continuous machining Download PDFInfo
- Publication number
- CN219805788U CN219805788U CN202222845979.5U CN202222845979U CN219805788U CN 219805788 U CN219805788 U CN 219805788U CN 202222845979 U CN202222845979 U CN 202222845979U CN 219805788 U CN219805788 U CN 219805788U
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- China
- Prior art keywords
- water
- water tank
- fixedly connected
- machining
- collecting hopper
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- 238000003754 machining Methods 0.000 title claims abstract description 46
- 238000001816 cooling Methods 0.000 title claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 187
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000003860 storage Methods 0.000 description 24
- 239000012535 impurity Substances 0.000 description 13
- 238000007599 discharging Methods 0.000 description 7
- 239000007921 spray Substances 0.000 description 6
- 239000000428 dust Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The utility model belongs to the technical field of machining, and particularly relates to a cooling device for continuous machining, which comprises a base and a machining mechanism arranged on the base, wherein a continuous cooling assembly is further arranged on the base, the continuous cooling assembly comprises a collecting hopper, a water tank, a filter screen, a water pump, a water chiller and a hose, the lower surface of the base is fixedly connected with the collecting hopper, the tail end of the collecting hopper is fixedly connected with the water tank, the collecting hopper is communicated with the water tank, a user can realize cooling of circulating water through the continuous cooling assembly, the cooled circulating water can continuously cool a cutter and a workpiece, so that machining efficiency is not easily affected, water resources can be saved, and the continuous cooling assembly can be continuously used without interruption in the cleaning process by matching with a cleaning assembly, so that the continuous cooling effect of the continuous cooling assembly can be further ensured.
Description
Technical Field
The utility model belongs to the technical field of machining, and particularly relates to a cooling device for continuous machining.
Background
The machining is to change the external dimension or performance of a workpiece through a mechanical device, the machining mode difference can be divided into cutting machining and pressure machining, in the cutting machining process, a cutter and the workpiece are required to be cooled, so that the precision and the smoothness of the workpiece are ensured, the existing modes are water spray cooling, water is filtered and recycled, the recycled water cannot be cooled after being used for a period of time due to temperature rise, and then the recycled water needs to be waited for natural cooling and then is continuously used, or the recycled water is replaced, so that the machining process cannot be continuously performed easily, the machining efficiency is influenced, and the water resource waste is easily caused by the mode of replacing the recycled water.
In order to solve the above problems, the present utility model provides a cooling device for continuous machining.
Disclosure of Invention
To solve the problems set forth in the background art. The utility model provides a cooling device for continuous machining, which has the characteristics of cooling circulating water and saving water resources so that the machining can be continuously performed.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the cooling device for continuous machining comprises a base and a machining mechanism arranged on the base, wherein a continuous cooling assembly is also arranged on the base;
the continuous cooling assembly comprises a collecting bucket, a water tank, a filter screen, a water pump, a water cooler and a hose, wherein the lower surface of the base is fixedly connected with the collecting bucket, the tail end of the collecting bucket is fixedly connected with the water tank, the collecting bucket is communicated with the water tank, the inner side wall of the water tank is fixedly connected with the filter screen, the filter screen is positioned above the position where the collecting bucket is communicated with the water tank, the upper surface of the water tank is fixedly connected with the water pump, the water inlet pipe of the water pump extends to the inside of the water tank and is positioned above the filter screen, the water outlet pipe of the water pump is fixedly connected with the water inlet of the water cooler, the water outlet of the water cooler is fixedly connected with the hose, and the tail end of the hose is fixedly connected with the spray pipe on the machining mechanism.
In the cooling device for continuous machining of the present utility model, preferably, the bottom surface of the collecting hopper has a slope-like structure.
The cooling device for continuous machining preferably further comprises a cleaning component, wherein the cleaning component comprises a pull rod, a push plate, a first slide rod, a push shovel, a storage bucket, a discharging door, an electromagnet, a sliding plate and a second slide rod, the pull rod is connected to the inner side of the water tank in a sliding mode, the push plate is fixedly connected to the right end face of the pull rod and is positioned in the water tank, the two first slide rods which are symmetrically arranged are connected to the inner side of the push plate in a sliding mode, the two ends of the first slide rod are fixedly connected with the water tank, the push shovel is fixedly connected to the bottom end face of the push plate, the lower surface of the push shovel is in sliding connection with the water tank, the storage bucket is fixedly connected to the right side of the lower surface of the water tank, the discharging door is hinged to the lower surface of the storage bucket, the electromagnet is fixedly connected to the inner side of the discharging door, the sliding plate is positioned above the storage bucket, the two second slide rods which are symmetrically arranged are connected to the left end face of the inner side of the water tank in a sliding mode, and the two sliding plates are fixedly connected to the left end face of the water tank.
As a preferable cooling device for continuous machining, the cleaning assembly further comprises a brush, the brush is fixedly connected to the upper surface of the push plate, and the brush is in sliding connection with the filter screen.
Compared with the prior art, the utility model has the beneficial effects that:
set up continuous cooling module on this device, the user can realize the cooling to circulating water through this continuous cooling module, and the circulating water after the cooling can last cooling to cutter and work piece for machining can go on in succession, also can the water economy resource when being difficult to influence machining efficiency, cooperation clearance subassembly, continuous cooling module can use in succession in the clearance process can not interrupt, thereby can further ensure continuous cooling effect of continuous cooling module.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the accompanying drawings in (a):
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the collecting hopper of the present utility model;
FIG. 3 is a schematic view of the structure of the push plate according to the present utility model;
FIG. 4 is a schematic view of a skateboard according to the present utility model.
In the figure:
1. a base; 2. a machining mechanism;
3. a continuous cooling assembly; 31. a collection bucket; 32. a water tank; 33. a filter screen; 34. a water pump; 35. a water chiller; 36. a hose;
4. cleaning the assembly; 41. a pull rod; 42. a push plate; 43. a first slide bar; 44. pushing shovel; 45. a storage hopper; 46. a discharge door; 47. an electromagnet; 48. a slide plate; 481. a second slide bar; 49. a brush.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1:
a cooling device for continuous machining comprises a base 1 and a machining mechanism 2 mounted on the base 1.
In this embodiment: in the machining process, the cutter and the workpiece are required to be cooled, so that the precision and the smoothness of the workpiece are ensured, water is sprayed for cooling in some existing modes, then water is filtered and recycled, the recycled water cannot be cooled after being used for a period of time due to the fact that the temperature of the recycled water rises, the recycled water is required to be naturally cooled and then is used continuously, or the recycled water is replaced, the machining process cannot be continuously carried out easily, the machining efficiency is affected, and the water resource waste is easily caused by the mode of replacing the recycled water.
It should be noted that: the machining mechanism 2 is composed of a bracket, a motor, a cutter, a spray pipe and other components, and can cut or drill mechanical parts.
Further, the method comprises the following steps:
a continuous cooling module 3 is mounted on the base 1.
As shown in fig. 1, 2 and 3:
the continuous cooling assembly 3 comprises a collecting bucket 31, a water tank 32, a filter screen 33, a water pump 34, a water chiller 35 and a hose 36, wherein the lower surface of the base 1 is fixedly connected with the collecting bucket 31, the tail end of the collecting bucket 31 is fixedly connected with the water tank 32, the collecting bucket 31 is communicated with the water tank 32, the filter screen 33 is fixedly connected with the inner side wall of the water tank 32, the filter screen 33 is positioned above the position where the collecting bucket 31 is communicated with the water tank 32, the upper surface of the water tank 32 is fixedly connected with the water pump 34, the water inlet pipe of the water pump 34 extends to the inside of the water tank 32 and is positioned above the filter screen 33, the water outlet pipe of the water pump 34 is fixedly connected with the water inlet of the water chiller 35, the water outlet of the water chiller 35 is fixedly connected with the hose 36, and the tail end of the hose 36 is fixedly connected with a spray pipe on the machining mechanism 2.
In this embodiment: the electric appliance used by the device is powered by an external power supply, a proper amount of water is injected into the water tank 32, the water is required to be partially discharged from the water inlet pipe of the water pump 34, then the water cooler 35 and the water pump 34 are started, the water in the water tank 32 enters the water cooler 35 through the water pump 34, the water enters the spray pipe on the machining mechanism 2 through the hose 36 after being cooled in the water cooler 35, finally, the water is sprayed on the cutter and the workpiece, the water for cooling the cutter and the workpiece enters the collecting hopper 31 through the water hole on the base 1, then enters the water tank 32 through the collecting hopper 31, impurities in the water are downwards precipitated in the water tank 32, the water is filtered by the filter screen 33 and then reaches the upper part of the filter screen 33, and finally, the water is pumped out again by the water pump 34 for recycling.
It should be noted that: the water chiller 35 is mainly composed of a compressor, an evaporator, a condenser, an expansion valve, and the like, and is a conventional mature technology.
In an alternative embodiment, the bottom surface of the collection bucket 31 is a beveled structure.
In this embodiment: the beveled structure tends to collect water at a central location into the tank 32.
Further, the method comprises the steps of;
as shown in fig. 3 and 4:
the continuous cooling device for machining further comprises a cleaning component 4, wherein the cleaning component 4 comprises a pull rod 41, a push plate 42, a first slide rod 43, a push shovel 44, a storage bucket 45, a discharge door 46, an electromagnet 47, a slide plate 48 and a second slide rod 481, the pull rod 41 is connected to the inner side of the water tank 32 in a sliding manner, the right end face of the pull rod 41 is fixedly connected with the push plate 42 and positioned in the water tank 32, the two first slide rods 43 which are symmetrically arranged are connected to the inner side of the push plate 42 in a sliding manner, both ends of the first slide rod 43 are fixedly connected with the water tank 32, the push shovel 44 is fixedly connected to the bottom end face of the push plate 42, the lower surface of the push shovel 44 is in sliding connection with the water tank 32, the storage bucket 45 is fixedly connected to the right side of the lower surface of the water tank 32, the storage bucket 45 is communicated with the water tank 32, the discharge door 46 is hinged to the lower surface of the storage bucket 45, the electromagnet 47 is fixedly connected to the inner side of the discharge door 46, the inner side of the water tank 32 is fixedly connected to the slide plate 48 is connected to the upper side of the storage bucket 45, the slide plate 48 is fixedly connected to the second slide rod 481 which is symmetrically arranged front and back.
In this embodiment: before the water tank 32 is filled with water, the electromagnet 47 is electrified firstly, so that the discharge gate 46 is closely attached to the lower surface of the storage hopper 45, when the water tank 32 needs to be cleaned, the pull rod 41 is pushed rightwards, the push plate 42 is driven to move rightwards on the first slide rod 43 when the pull rod 41 moves rightwards, the push plate 42 is driven to move rightwards by the rightwards movement of the push plate 42, impurities at the bottom of the water tank 32 are pushed into the storage hopper 45 in the rightwards movement process of the push plate 44, then the pull rod 41 is pulled leftwards to enable the pull rod 41 to reach the leftmost position of the water tank 32, the slide plate 48 is pushed leftwards, the slide plate 48 slides on the second slide rod 481, after the position, where the water tank 32 is communicated with the storage hopper 45, is completely covered by the slide plate 48, the area below the slide plate 48 is separated from the water tank 32, the container containing impurities is placed under the storage hopper 45, then the electromagnet 47 is powered off, the discharging door 46 is opened downwards, impurities and water in the storage hopper 45 enter the container placed under the storage hopper in advance, the electromagnet 47 is electrified again, the discharging door 46 is closed, the sliding plate 48 is pulled rightwards until the position where the water tank 32 is communicated with the storage hopper 45 is completely exposed, cleaning of the impurities in the water tank 32 is completed once at the moment, and then a part of water is replenished into the water tank 32, so that the water level in the water tank 32 is always higher than the bottom of the water inlet pipe of the water pump 34.
It should be noted that: the positions of the pull rod 41, the sliding plate 48 and the discharge door 46, and the storage hopper 45 are respectively provided with a water seal, so that water leakage is not easy to occur in the three positions.
In an alternative embodiment, the cleaning assembly 4 further includes a brush 49, and the brush 49 is fixedly connected to the upper surface of the pushing plate 42, and the brush 49 is slidably connected to the filter screen 33.
In this embodiment: in the process of moving the push plate 42, the brush 49 slides on the lower surface of the filter screen 33, so that impurities and dust adhered on the lower surface of the filter screen 33 can be cleaned, the filter screen 33 is not easy to be blocked by the impurities and the dust, and the filtering efficiency of the filter screen 33 is improved.
Working principle: in the machining process of the machining mechanism 2, when the cutter and the workpiece are cooled, firstly, the electromagnet 47 is electrified, so that the discharge door 46 is closely attached to the lower surface of the storage hopper 45, then a proper amount of water is injected into the water tank 32, the water is required to be at a height lower than a part of a water inlet pipe of the water pump 34, then the water pump 34 and the water chiller 35 are started, the water in the water tank 32 enters the water chiller 35 through the water pump 34, the water is cooled in the water chiller 35 and then enters a spray pipe on the machining mechanism 2 through the hose 36, finally, the water sprayed on the cutter and the workpiece, the water after the cutter and the workpiece are cooled enters the collecting hopper 31 through a water hole on the base 1, then enters the water tank 32 through the collecting hopper 31, the collecting hopper 31 is of an inclined plane structure, the water can be collected at the central position and enters the water tank 32, impurities in the water are deposited downwards in the water tank 32, the water is filtered by the filter screen 33 and then reaches the upper part of the filter screen 33, and finally is pumped out again by the water pump 34 for recycling, the circulating water can be cooled in this way, the cooled circulating water can continuously cool the cutter and the workpiece, so that the machining can be continuously performed, the machining efficiency is not easily affected, water resources can be saved, when the cleaning is needed, the pull rod 41 is pushed to the right, the push plate 42 is driven to move to the right on the first slide rod 43 when the pull rod 41 moves to the right, the push plate 42 moves to the right to drive the push shovel 44 and the brush 49 to move to the right, the brush 49 slides on the lower surface of the filter screen 33, thereby cleaning impurities and dust stuck on the lower surface of the filter screen 33, pushing the impurities at the bottom of the water tank 32 into the storage hopper 45 in the rightward movement process of the push shovel 44, and then pulling the pull rod 41 to the leftmost position of the water tank 32 to the left by pulling the pull rod 41, pushing the slide plate 48 leftwards, sliding the slide plate 48 on the second slide bar 481, after the slide plate 48 completely covers the position where the water tank 32 is communicated with the storage hopper 45, separating the area below the slide plate 48 from the water tank 32 by the slide plate 48, placing a container for containing impurities below the storage hopper 45, then de-energizing the electromagnet 47, opening the discharging door 46 downwards, at the moment, the impurities and water in the storage hopper 45 enter the container placed below in advance, energizing the electromagnet 47 again, closing the discharging door 46, then the slide plate 48 is pulled to the right until the position where the slide plate 48 is communicated with the water tank 32 and the storage hopper 45 is completely exposed, at this time, the cleaning of impurities in the water tank 32 is completed once, and then a part of water is replenished into the water tank 32 again, so that the water level in the water tank 32 is always higher than the bottom of the water inlet pipe of the water pump 34, and in this way, the continuous cooling assembly 3 can be continuously used without interruption in the cleaning process, so that the continuous cooling effect of the continuous cooling assembly 3 can be further ensured.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (2)
1. The utility model provides a cooling device for continuous type machining, includes base (1) and installs machining mechanism (2) on base (1), its characterized in that: a continuous cooling assembly (3) is also arranged on the base (1);
the continuous cooling assembly (3) comprises a collecting hopper (31), a water tank (32), a filter screen (33), a water pump (34), a water chiller (35) and a hose (36), wherein the lower surface of the base (1) is fixedly connected with the collecting hopper (31), the tail end of the collecting hopper (31) is fixedly connected with the water tank (32), the collecting hopper (31) is communicated with the water tank (32), the filter screen (33) is fixedly connected with the inner side wall of the water tank (32), the filter screen (33) is positioned above the position where the collecting hopper (31) is communicated with the water tank (32), the water pump (34) is fixedly connected with the upper surface of the water tank (32), the water inlet pipe of the water pump (34) extends to the inside of the water tank (32) and is positioned above the filter screen (33), the water outlet pipe of the water pump (34) is fixedly connected with the water inlet of the water chiller (35), the water outlet of the water chiller (35) is fixedly connected with the hose (36), and the tail end of the hose (36) is fixedly connected with the machining nozzle (2) of the machining mechanism;
still include clearance subassembly (4), clearance subassembly (4) include pull rod (41), push pedal (42), first slide bar (43), push shovel (44), store fill (45), ejection of compact door (46), electro-magnet (47), slide (48) and second slide bar (481), the inboard sliding connection of water tank (32) has pull rod (41), the right-hand member face of pull rod (41) just is located the inside fixedly connected with push pedal (42) of water tank (32), the inboard sliding connection of push pedal (42) has two be symmetrical form range first slide bar (43), the both ends of first slide bar (43) all with water tank (32) fixed connection, the bottom face fixedly connected with of push pedal (42) push shovel (44), the lower surface of push shovel (44) with water tank (32) sliding connection, the lower surface right side fixedly connected with of water tank (32) store fill (45), store fill (45) with water tank (32) are linked together, store fill (45) and store fill (46) and be connected with the electro-magnet (46) in the side of being connected with the bottom surface of push shovel (46), the inner side of the sliding plate (48) is connected with a front second sliding rod (481) and a rear second sliding rod which are symmetrically arranged, and the left end face of the second sliding rod (481) is fixedly connected with the water tank (32);
the cleaning assembly (4) further comprises a brush (49), the upper surface of the push plate (42) is fixedly connected with the brush (49), and the brush (49) is in sliding connection with the filter screen (33).
2. The cooling device for continuous machining according to claim 1, wherein: the bottom surface of the collecting hopper (31) is of an inclined surface structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222845979.5U CN219805788U (en) | 2022-10-27 | 2022-10-27 | Cooling device for continuous machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222845979.5U CN219805788U (en) | 2022-10-27 | 2022-10-27 | Cooling device for continuous machining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219805788U true CN219805788U (en) | 2023-10-10 |
Family
ID=88214979
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222845979.5U Active CN219805788U (en) | 2022-10-27 | 2022-10-27 | Cooling device for continuous machining |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219805788U (en) |
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2022
- 2022-10-27 CN CN202222845979.5U patent/CN219805788U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231108 Address after: 213000 Pan Jia Ting Shan Road, Xueyan Town, Wujin District, Changzhou City, Jiangsu Province Patentee after: Changzhou Shanmei Machinery Co.,Ltd. Address before: 710000 Building 1, No. 34 Fenghui South Road, High tech Zone, Xi'an City, Shaanxi Province Patentee before: Wang Kuan |