CN219802126U - Stator needle type winding machine capable of reducing friction - Google Patents
Stator needle type winding machine capable of reducing friction Download PDFInfo
- Publication number
- CN219802126U CN219802126U CN202321040276.3U CN202321040276U CN219802126U CN 219802126 U CN219802126 U CN 219802126U CN 202321040276 U CN202321040276 U CN 202321040276U CN 219802126 U CN219802126 U CN 219802126U
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- fixedly connected
- winding machine
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- shell
- piston
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- 238000004804 winding Methods 0.000 title claims abstract description 29
- 230000001050 lubricating effect Effects 0.000 claims abstract description 20
- 238000005461 lubrication Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000010687 lubricating oil Substances 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 239000003973 paint Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a stator needle type winding machine capable of reducing friction, which comprises a base, wherein the upper surface of the base is fixedly connected with a shell through a bolt, the top of the shell is movably connected with a telescopic rod, the top edge of the telescopic rod is fixedly connected with a fixed block through a bolt, and one side of the shell is fixedly connected with a first mounting frame through a bolt. When the device is used, the guide rod drives the outer piston to move up and down, the inner piston slides upwards when the outer piston moves downwards, a passage is formed between the guide hole on the outer piston and the connecting hole on the inner piston, lubricating oil is attracted to flow upwards, when the outer piston moves upwards, the inner piston slides downwards, the connecting hole is blocked, lubricating oil flows to the connecting pipe, the enameled wire is lubricated through the lubricating hole, the enameled wire is continuously conveyed upwards along with the winding, the enameled wire is continuously lubricated, the effect of reducing friction force is achieved, and the damage of the enameled wire caused by friction is reduced.
Description
Technical Field
The utility model relates to the technical field of needle winding machines, in particular to a stator needle winding machine capable of reducing friction.
Background
Needle type inner winding machine working principle: the wire is mainly wound through a wire nozzle on a needle bar, the wire is moved up and down or up and down along with the needle bar, the die is responsible for moving left and right, the die is divided into three shafts, namely a X, Y, Z shaft, the die can rotate positively and negatively around the die and stop at any position of 360 degrees, and the main difficulty lies in debugging and program aspects, the wire is controlled by a PLC (programmable logic controller), a man-machine interface and parameters can be modified, so that the coordinated operation of all parts is ensured.
The composition of needle type internal winding machine is including the rotation module of removal stator base and go on the lift module of reciprocates wire winding, and lift module is through reciprocating with enamelling wire around on stator base, and ordinary needle type internal winding machine when using, the enameled wire relies on the pulling of lift module at wire winding in-process, constantly conveys the enameled wire, causes the wearing and tearing of enameled wire, and the insulated paint on surface drops, causes the phenomenon of stator coil short circuit, can not satisfy actual demand.
Disclosure of Invention
The utility model aims to solve the defects that in the prior art, when a common needle type inner winding machine is used, enamelled wires are continuously conveyed by virtue of the pulling of a lifting module in the winding process, so that the enamelled wires are worn, insulating paint on the surfaces falls off, and the phenomenon of short circuit of stator coils is caused.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides a can reduce stator needle winding machine of friction, includes the base, the upper surface of base passes through bolt fixedly connected with shell, the top swing joint of shell has the telescopic link, bolt fixedly connected with fixed block is passed through at the top edge of telescopic link, the first mounting bracket of bolt fixedly connected with is passed through to one side of shell, the top of first mounting bracket is swing joint respectively has first leading wheel and second leading wheel, one side of base is passed through bolt fixedly connected with second mounting bracket, second mounting bracket top is swing joint respectively has third leading wheel and fourth leading wheel, transmission is installed to one side of shell, piston device is installed at the top of base.
As a still further scheme of the utility model, the transmission device comprises a gear, a motor and a rack, wherein one side of the shell is fixedly connected with the motor through a bolt, one end of an output shaft of the motor is fixedly connected with the gear through a bolt, and one side of the telescopic rod is fixedly connected with the rack through a bolt.
As a still further scheme of the utility model, the piston device comprises an air cylinder, a connecting plate, a guide rod, an outer piston and an inner piston, wherein one side of the telescopic rod is fixedly connected with the connecting plate through a bolt, one side of the connecting plate is movably connected with the guide rod, the upper surface of the base is fixedly connected with the air cylinder through a bolt, the inner part of the air cylinder is movably connected with the outer piston, the inner piston is movably connected with the inner piston, and one side of the air cylinder is provided with a lubricating device.
As a still further scheme of the utility model, the lubricating device comprises a lubricating cylinder, a lubricating hole and a connecting pipe, wherein one side of the air cylinder is fixedly connected with the lubricating cylinder through a bolt, the lubricating hole is formed in the lubricating cylinder, and the connecting pipe is inserted into the top of the air cylinder in a penetrating manner.
As a still further proposal of the utility model, one side of the base is movably connected with a winding reel.
As a still further scheme of the utility model, the inner side of the second mounting frame is fixedly connected with a sponge through a bolt.
As a still further proposal of the utility model, the inner wall of the bottom of the shell is fixedly connected with a buffer pad through bolts.
The beneficial effects of the utility model are as follows:
1. when the device is used, the starting motor drives the gear to rotate, thereby driving the rack and the telescopic rod to move up and down, thereby driving the connecting plate and the guide rod to move up and down, the guide rod drives the outer piston to move up and down, when the outer piston moves down, the inner piston slides upwards, the connecting hole on the inner piston is exposed, a passage is formed between the connecting hole and the diversion hole on the outer piston, lubricating oil is attracted to flow upwards, when the outer piston moves upwards, the inner piston slides downwards, the connecting hole is blocked, the passage is closed, the upper lubricating oil is upwards extruded, the lubricating oil flows into the connecting pipe and flows into the inflator, the enameled wire is lubricated through the lubrication hole, and the enameled wire is continuously conveyed upwards along with the winding, so that the effect of reducing friction force is achieved, and the damage of the enameled wire caused by friction is reduced.
2. Through passing through fixed block, first leading wheel, second leading wheel, third leading wheel, fourth leading wheel with the enameled wire in proper order, with enameled wire winding on stator base, at the in-process of telescopic link reciprocates, when the direction of movement changes, the pulling force that receives of enameled wire can reduce, because the direction effect and the enameled wire of first leading wheel, second leading wheel, third leading wheel, fourth leading wheel have certain toughness, make the position of enameled wire be difficult to take place the skew.
3. Due to the design of the sponge and the buffer pad, when lubricating oil flows down along the enameled wire, the sponge can absorb the overflowed lubricating oil, and the buffer pad can prevent the telescopic rod from exceeding the stroke and striking the bottom of the shell in the process of moving the telescopic rod up and down.
Drawings
Fig. 1 is a schematic diagram of a front view structure of a stator needle winding machine capable of reducing friction according to the present utility model;
fig. 2 is a schematic cross-sectional view of a stator needle winding machine capable of reducing friction according to the present utility model;
fig. 3 is an enlarged schematic view of a point a of a stator needle winding machine capable of reducing friction according to the present utility model.
In the figure: 1. a base; 2. a housing; 3. a telescopic rod; 4. a fixed block; 5. a first guide wheel; 6. a second guide wheel; 7. a first mounting frame; 8. an air cylinder; 9. a third guide wheel; 10. a fourth guide wheel; 11. enamelled wires; 12. a second mounting frame; 13. a bobbin; 14. a gear; 15. a motor; 16. a rack; 17. a connecting plate; 18. a guide rod; 19. a sponge; 20. a cushion pad; 21. an outer piston; 22. an inner piston; 23. a lubrication cylinder; 24. a lubrication hole; 25. and (5) connecting pipes.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. It should be noted that the terms "mounted," "connected," and "disposed" are to be construed broadly, unless explicitly stated or defined otherwise, and that the particular meaning of such terms in this patent will be understood by those of ordinary skill in the art, as appropriate.
Referring to fig. 1-3, a stator needle winding machine capable of reducing friction comprises a base 1, the upper surface of the base 1 is fixedly connected with a shell 2 through bolts, two sides of the shell 2 are provided with hollowed-out parts for installing corresponding devices, the top of the shell 2 is movably connected with a telescopic rod 3, the top edge of the telescopic rod 3 is fixedly connected with a fixed block 4 through bolts, small holes are formed in the fixed block 4, one side of the shell 2 is fixedly connected with a first installation frame 7 through bolts, the top of the first installation frame 7 is respectively and movably connected with a first guide wheel 5 and a second guide wheel 6, one side of the base 1 is fixedly connected with a second installation frame 12 through bolts, the top of the second installation frame 12 is respectively and movably connected with a third guide wheel 9 and a fourth guide wheel 10, one side of the shell 2 is provided with a transmission device, the top of the base 1 is provided with a piston device, the transmission device comprises a gear 14, a motor 15 and a rack 16, one side of the shell 2 is fixedly connected with a motor 15 through bolts, one end of an output shaft of the motor 15 is fixedly connected with a gear 14 through bolts, one side of the telescopic rod 3 is fixedly connected with a rack 16 through bolts, and the rack 14 is meshed with the rack 16.
The piston device comprises an air cylinder 8, a connecting plate 17, a guide rod 18, an outer piston 21 and an inner piston 22, wherein one side of a telescopic rod 3 is fixedly connected with the connecting plate 17 through a bolt, one side of the connecting plate 17 is movably connected with the guide rod 18, the upper surface of a base 1 is fixedly connected with the air cylinder 8 through a bolt, one side of the air cylinder 8 is inserted with an oil inlet pipe, the inner part of the air cylinder 8 is movably connected with the outer piston 21, one end of the guide rod 18 penetrates through the air cylinder 8 and is fixedly connected with the outer piston 21, the inner piston 22 is movably connected with the inner piston 21, guide holes and connecting holes are respectively formed in the outer piston 21 and the inner piston 22, and a lubricating device is arranged on one side of the air cylinder 8.
In particular, the lubricating device comprises a lubricating cylinder 23, a lubricating hole 24 and a connecting pipe 25, wherein one side of the air cylinder 8 is fixedly connected with the lubricating cylinder 23 through a bolt, the lubricating hole 24 is formed in the lubricating cylinder 23, the lubricating hole 24 is used for dispersing lubricating oil, the top of the air cylinder 8 is penetrated and inserted with the connecting pipe 25, the other end of the connecting pipe 25 is inserted into one side of the lubricating cylinder 23, one side of the base 1 is movably connected with the winding drum 13, the inner side of the second mounting frame 12 is fixedly connected with a sponge 19 through the bolt, the inner wall of the bottom of the shell 2 is fixedly connected with a buffer cushion 20 through the bolt, the sponge 19 can absorb overflowed lubricating oil when the lubricating oil flows down along the enamelled wire 11, and the buffer cushion 20 can prevent the telescopic rod 3 from being too large in the process of moving up and down at the telescopic rod 3 and colliding with the bottom of the shell 2.
Working principle: when the device is used, the base 1 is fixedly connected with a working surface, the device is located under the stator base rotating device and is matched with the stator base rotating device, the enameled wire 11 sequentially passes through the fixed block 4, the first guide wheel 5, the second guide wheel 6, the third guide wheel 9, the fourth guide wheel 10 and the lubricating barrel 23, the enameled wire 11 is wound on the stator base, the starting motor 15 drives the gear 14 to rotate so as to drive the rack 16 and the telescopic rod 3 to move up and down, the connecting plate 17 and the guide rod 18 are driven to move up and down, the guide rod 18 drives the outer piston 21 to move up and down, the inner piston 22 slides upwards when the outer piston 21 moves downwards, the connecting hole on the inner piston 22 is exposed, a passage is formed between the enameled wire and the guide hole on the outer piston 21, lubricating oil is attracted to flow upwards, when the outer piston 21 moves upwards, the connecting hole is blocked, the passage is closed, the lubricating oil is extruded upwards, the lubricating oil flows into the connecting pipe 25, the lubricating hole 24 lubricates the enameled wire 11, the enameled wire 11 is continuously conveyed upwards along with the running of the connecting rod, the enameled wire 11 is continuously lubricated, and the friction of the enameled wire is reduced due to the fact that the friction is reduced, and the effect of 11 is reduced.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (7)
1. The utility model provides a stator needle winding machine that can reduce friction, includes base (1), a serial communication port, the upper surface fixedly connected with shell (2) of base (1), the top sliding connection of shell (2) has telescopic link (3), the top edge fixedly connected with fixed block (4) of telescopic link (3), one side fixedly connected with first mounting bracket (7) of shell (2), the top of first mounting bracket (7) is rotated respectively and is connected with first leading wheel (5) and second leading wheel (6), one side fixedly connected with second mounting bracket (12) of base (1), the top of second mounting bracket (12) is rotated respectively and is connected with third leading wheel (9) and fourth leading wheel (10), transmission is installed to one side of shell (2), piston device is installed at the top of base (1).
2. The stator needle winding machine capable of reducing friction according to claim 1, wherein the transmission device comprises a gear (14), a motor (15) and a rack (16), one side of the housing (2) is fixedly connected with the motor (15), one end of an output shaft of the motor (15) is fixedly connected with the gear (14), and one side of the telescopic rod (3) is fixedly connected with the rack (16).
3. The stator needle winding machine capable of reducing friction according to claim 1, wherein the piston device comprises an air cylinder (8), a connecting plate (17), a guide rod (18), an outer piston (21) and an inner piston (22), one side of the telescopic rod (3) is fixedly connected with the connecting plate (17), one side of the connecting plate (17) is rotationally connected with the guide rod (18), the upper surface of the base (1) is fixedly connected with the air cylinder (8), the inner part of the air cylinder (8) is slidably connected with the outer piston (21), the inner part of the outer piston (21) is slidably connected with the inner piston (22), and one side of the air cylinder (8) is provided with a lubricating device.
4. A stator needle winding machine capable of reducing friction according to claim 3, characterized in that the lubrication device comprises a lubrication cylinder (23), a lubrication hole (24) and a connecting pipe (25), one side of the air cylinder (8) is fixedly connected with the lubrication cylinder (23), the lubrication hole (24) is formed in the lubrication cylinder (23), and the connecting pipe (25) is inserted through the top of the air cylinder (8).
5. A stator needle winding machine with reduced friction according to claim 1, characterized in that a bobbin (13) is rotatably connected to one side of the base (1).
6. A stator needle winding machine with reduced friction according to claim 1, characterized in that the inside of the second mounting frame (12) is fixedly connected with a sponge (19).
7. A stator needle winding machine capable of reducing friction according to claim 1, characterized in that a buffer pad (20) is fixedly connected to the inner wall of the bottom of the housing (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321040276.3U CN219802126U (en) | 2023-05-05 | 2023-05-05 | Stator needle type winding machine capable of reducing friction |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321040276.3U CN219802126U (en) | 2023-05-05 | 2023-05-05 | Stator needle type winding machine capable of reducing friction |
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CN219802126U true CN219802126U (en) | 2023-10-03 |
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CN202321040276.3U Active CN219802126U (en) | 2023-05-05 | 2023-05-05 | Stator needle type winding machine capable of reducing friction |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118572966A (en) * | 2024-07-30 | 2024-08-30 | 无锡西玛梅达电工有限公司 | Special extra-thick paint film flat wire production device for new energy automobile motor |
-
2023
- 2023-05-05 CN CN202321040276.3U patent/CN219802126U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118572966A (en) * | 2024-07-30 | 2024-08-30 | 无锡西玛梅达电工有限公司 | Special extra-thick paint film flat wire production device for new energy automobile motor |
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