CN216027137U - Wire drawing and dropping equipment for zinc wire production - Google Patents
Wire drawing and dropping equipment for zinc wire production Download PDFInfo
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- CN216027137U CN216027137U CN202122574176.6U CN202122574176U CN216027137U CN 216027137 U CN216027137 U CN 216027137U CN 202122574176 U CN202122574176 U CN 202122574176U CN 216027137 U CN216027137 U CN 216027137U
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Abstract
The utility model relates to the technical field of zinc wire production equipment, and provides wire drawing and dropping equipment for zinc wire production, which comprises a wire drawing device, a wire dropping device and a power mechanism, wherein the wire drawing device comprises a water tank and a plurality of wire drawing cone pulleys which are rotationally arranged in the water tank and synchronously rotate; the power mechanism comprises: the wire drawing device comprises a driving motor, a driving shaft, a right-angle commutator, a first belt transmission mechanism, a second belt transmission mechanism and a second belt transmission mechanism, wherein the driving shaft is connected with the driving motor, the output end of the right-angle commutator is connected with a wire falling pipe, the driving shaft is connected with a wire drawing cone pulley through the first belt transmission mechanism, and the driving shaft is connected with the input end of the right-angle commutator through the second belt transmission mechanism. Through the technical scheme, the problem that energy is wasted because the wire drawing equipment and the wire falling equipment in the prior art adopt independent power is solved.
Description
Technical Field
The utility model relates to the technical field of zinc wire production equipment, in particular to wire drawing and dropping equipment for zinc wire production.
Background
The metal product industry is continuously developing, and production enterprises pursue production equipment with high speed, high efficiency, low cost and strong technological adaptability. The wire drawing machine is a device for drawing a wire or a rod to enable the diameter of the wire or the rod to meet specific requirements, is generally used for drawing a zinc rod formed by heating and extruding a zinc ingot into a wire in a zinc wire production process, and generally needs to drop the zinc wire into a coil after the zinc wire is drawn.
SUMMERY OF THE UTILITY MODEL
The utility model provides wire drawing and dropping equipment for zinc wire production, which solves the problem of energy waste caused by the fact that the wire drawing equipment and the wire dropping equipment in the prior art adopt independent power.
The technical scheme of the utility model is as follows:
a wire drawing and dropping device for zinc wire production is characterized by comprising a wire drawing device, a wire dropping device and a power mechanism, wherein the wire drawing device comprises a water tank and a plurality of wire drawing cone pulleys which are rotatably arranged in the water tank and synchronously rotate; the power mechanism comprises:
the motor is driven by the motor, and the motor is driven by the motor,
a driving shaft connected with a driving motor,
the output end of the right-angle commutator is connected with the wire falling pipe,
the driving shaft is connected with the wire drawing cone pulley through the first belt transmission mechanism,
and the driving shaft is connected with the input end of the right-angle commutator through the second belt transmission mechanism.
Further, the silk device that falls still includes into a pipe and collar, the collar passes through the bearing and rotates the setting and is in advance on the pipe, the pipe that falls sets up on the collar, just the pipe that falls with advance a pipe intercommunication, the pipe that falls is the return bend.
Furthermore, the wire falling device further comprises a first gear and a second gear, the first gear is arranged at the output end of the right-angle commutator, the second gear is arranged on the mounting ring, and the first gear is meshed with the second gear.
Furthermore, the two drawing cone pulleys are connected through a third belt transmission mechanism, and the transmission ratio of the third belt transmission mechanism is 1.
Further, the belt wheel of the third belt transmission mechanism is a synchronous belt wheel, and the transmission belt is a synchronous belt.
Further, the wire drawing cone pulley comprises a cone pulley shaft and a cone pulley group, the wire drawing device further comprises an installation structure, the installation structure comprises a bearing seat and a bearing, the bearing seat is arranged on the outer side of the water tank, and the cone pulley shaft is arranged in the bearing seat through a first bearing and a second bearing.
Furthermore, an axial oil duct is arranged on the cone pulley shaft, an oil hole communicated with the oil duct is formed in the cone pulley shaft, the oil hole is located between the first bearing and the second bearing, and grease retainer rings are arranged on two opposite surfaces of the first bearing and the second bearing.
Further, the wire drawing device also comprises a sealing structure, the sealing structure comprises an end cover, a sealing sleeve and a sealing ring,
the end cover is arranged on the outer side of the water tank, and the sealing cover is arranged on the inner side of the water tank and extends into the end cover;
the sealing sleeve extends into the sealing cover from the water tank, a flange is arranged at one end of the sealing sleeve positioned in the water tank, and the side wall of the flange is abutted to the sealing cover;
the cone pulley shaft penetrates through the end cover and the sealing sleeve and is fixedly connected with the sealing sleeve;
and sealing rings are arranged between the sealing cover and the sealing sleeve and between the end cover and the tower wheel shaft.
The working principle and the beneficial effects of the utility model are as follows:
compared with the existing wire drawing machine and wire falling machine, the single driving motor is used for providing power for the wire drawing device and the wire falling device simultaneously through the design of the power mechanism, the use of one motor can be reduced, energy is saved more, meanwhile, the rotating speed of a wire drawing cone pulley of the wire drawing device and the rotating speed of a wire falling pipe of the wire falling device can be coordinated by means of the transmission ratio design of the first belt transmission mechanism and the second belt transmission mechanism during design, the problem that the zinc wire production is influenced by the uncoordinated rotating speeds of the two in the subsequent production process is avoided, and the production efficiency is improved.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a drawing apparatus;
FIG. 3 is an enlarged view of a portion A of FIG. 2;
in the figure: 1. the device comprises a wire drawing device, 11, a water tank, 12, a wire drawing cone pulley, 121, a cone pulley shaft, 1211, an oil duct, 1212, an oil hole, 122, a cone pulley group, 13, a third belt transmission mechanism, 141, a bearing seat, 142, a first bearing, 143, a second bearing, 144, a grease retainer ring, 151, an end cover, 152, a sealing cover, 153, a sealing sleeve, 154, a sealing ring, 2, a wire falling device, 21, a wire falling pipe, 22, a wire falling cylinder, 23, a wire feeding pipe, 24, a mounting ring, 25, a first gear, 26, a second gear, 3, a power mechanism, 31, a driving motor, 32, a driving shaft, 33, a right-angle commutator, 34, a first belt transmission mechanism, 35 and a second belt transmission mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any inventive step, are intended to be within the scope of the present invention.
Referring to fig. 1-3, the embodiment provides a wire drawing and dropping device for zinc wire production, which includes a wire drawing device 1, a wire dropping device 2 and a power mechanism 3, wherein the wire drawing device 1 includes a water tank 11 and a plurality of wire drawing stepped pulleys 12 rotatably arranged in the water tank 11, wherein the plurality of wire drawing stepped pulleys 12 synchronously rotate and all rotate around a horizontal axis, and the wire drawing stepped pulleys 12 are used for drawing a thicker zinc wire into a thin wire meeting requirements; the wire falling device 2 comprises a wire falling tube 21 rotating around a vertical axis and a wire falling cylinder 22 arranged below the wire falling tube 21, and zinc wires formed by the wire drawing device 1 are subjected to wire falling and coiling in the wire falling cylinder 22 through the rotation of the wire falling tube 21.
For the power mechanism 3 in this embodiment, the power mechanism 3 adopts the driving motor 31 to provide power for the driving shaft 32 to drive the driving shaft 32 to rotate, the driving shaft 32 rotates around the horizontal axis and is parallel to the rotation shaft of the drawing cone pulley 12, the driving shaft 32 drives the drawing cone pulley 12 to rotate through the first belt transmission mechanism 34, the input end of the right-angle commutator 33 is horizontal, the output end is vertical, the input end of the right-angle commutator 33 is driven to rotate through the second belt transmission mechanism 35, and the output end of the right-angle commutator 33 is connected with the wire dropping pipe 21 to drive the wire dropping pipe 21 to rotate.
It can be seen that, compared with the existing wire drawing machine and wire dropping machine, the single driving motor 31 is used for providing power for the wire drawing device 1 and the wire dropping device 2 simultaneously through the design of the power mechanism 3, so that the use of one motor can be reduced, energy is saved more, meanwhile, the rotating speed of the wire drawing cone pulley 12 of the wire drawing device 1 and the rotating speed of the wire dropping pipe 21 of the wire dropping device 2 can be coordinated through the transmission ratio design of the first belt transmission mechanism 34 and the second belt transmission mechanism 35 during the design, the problem that the zinc wire production is influenced due to the fact that the rotating speeds of the two are not coordinated in the subsequent production process is avoided, and the production efficiency is improved.
A guide pulley group is further provided between the wire drawing device 1 and the wire dropping device 2 to guide the zinc wire from the wire drawing device 1 to the wire dropping device 2.
In order to realize the effect and the easy to assemble of the coil of the falling device 2, the falling device 2 is further provided with a wire inlet pipe 23 and a mounting ring 24, wherein the wire inlet pipe 23 is fixedly arranged, the mounting ring 24 is arranged on the wire inlet pipe 23 through a bearing, the mounting ring 24 can be ensured to stably rotate relative to the wire inlet pipe 23, the falling pipe 21 is arranged below the mounting ring 24, the inlet of the falling pipe 21 can be communicated with the wire inlet pipe 23, the body of the falling pipe 21 is a bent pipe, and the zinc wire can be made to fall into the coil in a circle and a circle when the mounting ring 24 rotates.
In order to drive the wire dropping pipe 21 to rotate conveniently, the second gear 26 is arranged on the periphery of the mounting ring 24, the mounting ring 24 can also be directly designed into a structure with teeth on the periphery, the first gear 25 is arranged at the output end of the right-angle commutator 33, and the power at the output end of the right-angle commutator 33 is transmitted to the rotating ring through the meshing of the first gear 25 and the second gear 26, so that the rotating ring is driven to rotate, the wire dropping pipe 21 is driven to rotate, and the wire dropping function is realized.
In order to ensure the synchronous movement of the two drawing cone pulleys 12, the two drawing cone pulleys 12 are connected by the third belt transmission mechanism 13, and the transmission ratio of the third belt transmission mechanism 13 is 1, that is, the two belt pulleys of the third belt transmission mechanism 13 are the same, in this embodiment, two drawing cone pulleys 12 are designed, and the two drawing cone pulleys 12 are connected by the third belt transmission mechanism 13, but it should be noted that more drawing cone pulleys 12 can be designed according to the requirement, and the two adjacent drawing cone pulleys 12 are connected by the third transmission belt, so that the more drawing cone pulleys 12 can synchronously rotate.
In order to ensure that the synchronous rotation of the drawing cone pulley 12 is more accurate and stable, the belt pulley of the third belt transmission mechanism 13 is designed as a synchronous belt pulley, the corresponding transmission belt is a synchronous belt, no sliding exists during working, the transmission is accurate, the transmission ratio is constant, the transmission is stable, the buffering and vibration damping capacity is realized, the noise is low, and the transmission efficiency is also higher.
The wire drawing cone pulley 12 comprises a cone pulley shaft 121 and a cone pulley group 122 arranged on the cone pulley shaft 121, wherein the cone pulley group 122 is located in the water tank 11, the cone pulley shaft 121 is rotatably installed on the water tank 11 through an installation structure, a bearing seat 141 is installed on the outer side of the tank body, the cone pulley shaft 121 is rotatably installed on the bearing seat 141 on the outer side of the water tank 11, and the cone pulley shaft 121 is installed through two bearings of a first bearing 142 and a second bearing 143, so that the stability of the cone pulley shaft 121 during rotation can be ensured, and the stability of the cone pulley group 122 is further ensured.
An oil passage 1211 is formed in the step pulley shaft 121, an opening of the oil passage 1211 is located outside the water tank 11, an oil hole 1212 is further formed in a side wall of the step pulley shaft 121, and after the assembly is completed, the oil hole 1212 is located between the first bearing 142 and the second bearing 143, and lubricating oil can be added into the bearing sleeve through the oil passage 1211 and the oil hole 1212, so that the two bearings are lubricated conveniently. And the two opposite surfaces of the first bearing 142 and the second bearing 143 are provided with grease retainer rings 144, and the grease retainer rings 144 can limit the free flow of the lubricating oil in the bearing sleeves, but can not completely prevent the lubricating oil from flowing to the other side of the grease retainer rings 144 to influence the lubrication of the bearings, so that the lubricating oil is mainly concentrated between the two grease retainer rings 144, a certain storage effect is achieved, and a certain noise reduction effect can be achieved.
The wire drawing device 1 is further provided with a sealing structure for ensuring the sealing effect of the water tank 11 at the installation position of the cone pulley shaft 121, the sealing structure comprises an end cover 151, a sealing cover 152, a sealing sleeve 153 and a sealing ring 154, a mounting hole is formed in the side wall of the water tank 11, the end cover 151 is fixedly arranged on the outer side of the water tank 11 through a bolt and penetrates through the mounting hole, the sealing cover 152 is fixedly arranged on the inner side of the water tank 11 through the bolt, a part of the sealing cover 152 extends into the end cover 151, a part of the outer wall extending into the end cover 151 is in contact with the inner wall of the end cover 151, one end of the sealing sleeve 153 is provided with a flange, the sealing sleeve 153 extends into the sealing cover 152 from one side in the water tank 11 and the flange abuts against the sealing cover 152, the cone pulley shaft 121 penetrates through the end cover 151 and the sealing sleeve 153 and is fixed with the sealing sleeve 153, and the sealing ring 154 is arranged between the inner wall of the sealing cover 152 and the outer wall of the sealing sleeve 153 and between the inner wall of the end cover 151 and the cone pulley shaft 121.
The bearing seat 141 is also mounted on the end cover 151 through a bolt, and the sealing structure can effectively seal the water tank 11 on one hand, so that water in the water tank 11 is prevented from leaking outside, and on the other hand, lubricating oil can be prevented from overflowing into the water tank 11 to cause pollution.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A wire drawing and dropping device for zinc wire production is characterized by comprising a wire drawing device (1), a wire dropping device (2) and a power mechanism (3), wherein the wire drawing device (1) comprises a water tank (11) and a plurality of wire drawing cone pulleys (12) which are rotatably arranged in the water tank (11) and synchronously rotate, and the wire dropping device (2) comprises a wire dropping pipe (21) rotating around a vertical rotating shaft and a wire dropping cylinder (22) positioned below the wire dropping pipe (21); the power mechanism (3) comprises:
a drive motor (31),
a drive shaft (32), the drive shaft (32) being connected to a drive motor (31),
a right-angle commutator (33), the output end of the right-angle commutator (33) is connected with the wire falling pipe (21),
a first belt transmission mechanism (34), wherein the driving shaft (32) is connected with the wire drawing cone pulley (12) through the first belt transmission mechanism (34),
and the driving shaft (32) is connected with the input end of the right-angle reverser (33) through the second belt transmission mechanism (35).
2. A wire drawing and dropping device for zinc wire production according to claim 1, wherein the wire dropping device (2) further comprises a wire feeding pipe (23) and a mounting ring (24), the mounting ring (24) is rotatably arranged on the wire feeding pipe (23) through a bearing, the wire dropping pipe (21) is arranged on the mounting ring (24), the wire dropping pipe (21) is communicated with the wire feeding pipe (23), and the wire dropping pipe (21) is a bent pipe.
3. The wire drawing and dropping equipment for the production of zinc wires according to claim 2, wherein the wire dropping device (2) further comprises a first gear (25) and a second gear (26), the first gear (25) is arranged at the output end of the right-angle commutator (33), the second gear (26) is arranged on the mounting ring (24), and the first gear (25) is meshed with the second gear (26).
4. The wire drawing and dropping equipment for the zinc wire production according to claim 1, wherein the two wire drawing cone pulleys (12) are connected through a third belt transmission mechanism (13), and the transmission ratio of the third belt transmission mechanism (13) is 1.
5. The wire drawing and dropping equipment for the zinc wire production according to claim 4, wherein the belt wheel of the third belt transmission mechanism (13) is a synchronous belt wheel, and the transmission belt is a synchronous belt.
6. The wire drawing and dropping equipment for producing the zinc wire according to claim 1, wherein the wire drawing cone pulley (12) comprises a cone pulley shaft (121) and a cone pulley group (122), the wire drawing device (1) further comprises a mounting structure, the mounting structure comprises a bearing seat (141) and a bearing, the bearing seat (141) is arranged outside the water tank (11), and the cone pulley shaft (121) is arranged in the bearing seat (141) through a first bearing (142) and a second bearing (143).
7. The wire drawing and dropping equipment for the zinc wire production according to claim 6, wherein the step pulley shaft (121) is provided with an axial oil channel (1211) and an oil hole (1212) communicated with the oil channel (1211), the oil hole (1212) is located between the first bearing (142) and the second bearing (143), and two opposite surfaces of the first bearing (142) and the second bearing (143) are provided with grease retainer rings (144).
8. The wire drawing and dropping equipment for producing the zinc wire according to claim 6, wherein the wire drawing device (1) further comprises a sealing structure, the sealing structure comprises an end cover (151), a sealing cover (152), a sealing sleeve (153) and a sealing ring (154),
the end cover (151) is arranged on the outer side of the water tank (11), and the sealing cover (152) is arranged on the inner side of the water tank (11) and extends into the end cover (151);
the sealing sleeve (153) extends into the sealing cover (152) from the inside of the water tank (11), a flange is arranged at one end, located in the water tank (11), of the sealing sleeve (153), and the side wall of the flange is abutted to the sealing cover (152);
the cone pulley shaft (121) penetrates through the end cover (151) and the sealing sleeve (153) and is fixedly connected with the sealing sleeve (153);
and sealing rings (154) are arranged between the sealing cover (152) and the sealing sleeve (153) and between the end cover (151) and the cone pulley shaft (121).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122574176.6U CN216027137U (en) | 2021-10-26 | 2021-10-26 | Wire drawing and dropping equipment for zinc wire production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122574176.6U CN216027137U (en) | 2021-10-26 | 2021-10-26 | Wire drawing and dropping equipment for zinc wire production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216027137U true CN216027137U (en) | 2022-03-15 |
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ID=80611191
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122574176.6U Active CN216027137U (en) | 2021-10-26 | 2021-10-26 | Wire drawing and dropping equipment for zinc wire production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216027137U (en) |
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2021
- 2021-10-26 CN CN202122574176.6U patent/CN216027137U/en active Active
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