CN219797898U - Electric arc furnace spout for improving appearance quality of electric melting AZS - Google Patents
Electric arc furnace spout for improving appearance quality of electric melting AZS Download PDFInfo
- Publication number
- CN219797898U CN219797898U CN202320546383.7U CN202320546383U CN219797898U CN 219797898 U CN219797898 U CN 219797898U CN 202320546383 U CN202320546383 U CN 202320546383U CN 219797898 U CN219797898 U CN 219797898U
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- Prior art keywords
- vertical
- arc furnace
- electric arc
- discharging
- azs
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Links
- 238000010891 electric arc Methods 0.000 title claims abstract description 29
- 238000002844 melting Methods 0.000 title abstract description 6
- 230000008018 melting Effects 0.000 title abstract description 6
- 239000007788 liquid Substances 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims description 45
- 238000001816 cooling Methods 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims 1
- 238000003780 insertion Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 239000011449 brick Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000013049 sediment Substances 0.000 abstract 1
- 230000000903 blocking effect Effects 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 239000002893 slag Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Furnace Charging Or Discharging (AREA)
Abstract
The utility model relates to an electric arc furnace kettle mouth for improving appearance quality of electric melting AZS, belonging to the technical field of AZS brick production, comprising the following steps: the discharge channel is communicated with the electric arc furnace, the feed liquid flowing out of the electric arc furnace flows out along the discharge channel, the vertical discharge channel is arranged at the discharge end of the discharge channel and is communicated with the discharge channel, and the vertical discharge channel is kept in a basically vertical state so that the feed liquid in the discharge channel flows down along the vertical direction when flowing out of the vertical discharge channel; can make the feed liquid can directly dash in the bottom of mould when flowing to the mould through setting up vertical blown down tank, the condition of striking the mould medial plate can not appear, very big all reduces the intermediate layer emergence rate on product surface, rotates the vertical blown down tank that sets up on the discharge channel, and the arc furnace also can make vertical blown down tank keep vertical state when pouring the material liquid, blocks unmelted material sediment in the feed liquid through the baffle, improves the finished product effect of product.
Description
Technical Field
The utility model belongs to the technical field of AZS brick production, and particularly relates to an electric arc furnace spout for improving appearance quality of electric melting AZS.
Background
The electric arc furnace divides the furnace body, middle part stove and bell, and middle part stove is provided with the furnace mouth that transversely stretches out, and high temperature feed liquid flows from the furnace mouth and casts into the mould in, and the feed liquid can cast the inside wall of mould and extend the wall down because of inertial action during casting, and in down-flow in-process, the feed liquid can become one deck cold shell at mould internal surface cooling type, and this layer cold shell can curl, can bond some mould materials when curling, finally forms one deck intermediate layer at product epidermis position, very big all influences the product outward appearance, can only be through increasing the grinding volume with the intermediate layer hard grinding, causes very big waste. This problem needs to be solved urgently.
Disclosure of Invention
The utility model aims to provide an electric arc furnace spout for improving appearance quality of electric melting AZS, which solves the problem that the electric arc furnace spout in the prior art is easy to cause curling of a finished product and waste of raw materials when being installed.
The technical scheme of the utility model is as follows:
an electric arc furnace spout for improving the appearance quality of electrofused AZS comprising: the discharge channel is communicated with the electric arc furnace, the feed liquid flowing out of the electric arc furnace flows out along the discharge channel, the vertical discharge channel is arranged at the discharge end of the discharge channel and is communicated with the discharge channel, and the vertical discharge channel is kept in a basically vertical state so that the feed liquid in the discharge channel flows down along the vertical direction when flowing out of the vertical discharge channel.
In order to enable the utility model to have the effect of blocking the slag, further, a blocking component is arranged in the discharging channel, the blocking component comprises a clamping plate, inserting blocks are fixedly arranged on two sides of the bottom of the clamping plate, inserting grooves are formed in two side walls of the discharging channel, the two inserting blocks can be respectively inserted into the two inserting grooves, a baffle is fixedly arranged at the bottom of the clamping plate, a containing groove is formed in the baffle, and the containing groove extends from one side to the other side of the baffle.
In order to enable the utility model to have the effect of reducing the temperature of the discharge channel and the vertical discharge channel, further, cooling channels are arranged in the discharge channel and the vertical discharge channel.
In order to prevent the feed liquid from adhering to the discharge channel and the vertical discharge chute, the inner walls of the discharge channel and the vertical discharge chute are smooth so as to avoid the feed liquid from condensing on the inner walls of the discharge channel and the vertical discharge chute.
Specifically, the vertical discharging groove is of a vertical groove-shaped structure, and the discharging channel and the vertical discharging groove are integrally formed.
Preferably, the vertical discharging groove is of a vertical groove-shaped structure, and the discharging channel and the vertical discharging groove are integrally formed.
In order for the utility model to have the effect of preventing the vertical discharge chute from deviating from the vertical direction, further the centre of gravity of the vertical discharge chute is near its bottom.
In order to prevent the vertical discharging chute from deviating from the vertical direction, further, the two sides of the discharging channel are provided with rotating grooves, two sides of the vertical discharging chute are fixedly provided with rotating shafts, the rotating shafts are rotatably arranged in the rotating grooves, and the rotating shafts are in clearance fit with the rotating grooves.
In order to enable the utility model to have the effect of pouring the feed liquid into the die more accurately, the bottom of the vertical discharge chute is of a funnel-shaped structure.
The beneficial effects of the utility model are as follows:
when pouring the feed liquid in the electric arc furnace into the mould, can make the feed liquid can directly dash in the bottom of mould when flowing to the mould through setting up vertical blown down tank, can not appear striking the condition of mould medial plate, very big formation all reduces the intermediate layer emergence rate on product surface, through rotating the vertical blown down tank that sets up on the discharge channel, even the electric arc furnace is inclined certain angle and also can be made vertical blown down tank keep vertical state when pouring the feed liquid, blocks the slag that does not melt in the feed liquid through setting up the baffle, improves the finished product effect of product.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the figure:
FIG. 1 is a schematic diagram of a prior art feed liquid outflow structure.
FIG. 2 is a schematic diagram of a material liquid outflow structure according to an embodiment of the present utility model.
Fig. 3 is a schematic view of a vertical spout according to a first embodiment of the present utility model.
Fig. 4 is a schematic structural view of a second embodiment of the present utility model.
Fig. 5 is a schematic structural view of another view of the second embodiment of the present utility model.
Fig. 6 is a schematic cross-sectional view of a second embodiment of the present utility model.
In the figure: 1. a discharge channel; 2. a vertical discharge chute; 3. a blocking assembly; 31. a clamping plate; 32. inserting blocks; 33. a slot; 34. a baffle; 35. a receiving groove; 4. and a cooling tank.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
As shown in fig. 1-6, an arc furnace spout for improving appearance quality of electric melting AZS comprises a discharge channel 1, wherein a vertical discharge chute 2 is arranged at a discharge end of the discharge channel 1, when high-temperature feed liquid flows out of the discharge channel 1, the feed liquid is prevented from forming an arc line when flowing out and then impacting on the inner wall of a die, the feed liquid is further cooled on the inner surface of the die to form a layer of cold shell, cooling tanks 4 are arranged in the discharge channel 1 and the vertical discharge chute 2, a blocking component 3 is arranged in the discharge channel 1, and the cooling tank is used for preventing floating on the high-temperature feed liquid from flowing into the vertical discharge chute 2.
The inner walls of the discharging channel 1 and the vertical discharging groove 2 are smooth; the feed liquid is prevented from condensing on the inner walls of the discharge channel 1 and the vertical discharge chute 2.
The blocking assembly 3 comprises a clamping plate 31, inserting blocks 32 are fixedly arranged on two sides of the bottom of the clamping plate 31, inserting grooves 33 are formed in two side walls of the discharging channel 1, the two inserting blocks 32 can be respectively inserted into the two inserting grooves 33, a baffle 34 is fixedly arranged at the bottom of the clamping plate 31, a containing groove 35 is formed in the baffle 34, the containing groove 35 extends along one side of the baffle 34 to the other side, an arc-shaped vertical section of the containing groove 35 is arranged, and an arc-shaped opening is obliquely upwards.
When the electric arc furnace melts the feed liquid, the unavoidable some slag that has will not melt completely and float on the feed liquid top surface, blocks the slag through setting up baffle 34, sets up holding tank 35, stores in the arc bottom of holding tank 35 as the material flow direction.
Through setting up cooling tank 4, when feed liquid is added to the mould to ejection of compact way 1 and vertical blown down tank 2, pour into cooling water and cool off ejection of compact way 1 and vertical blown down tank 2 in order to lengthen life into cooling tank 4.
In the first embodiment of the utility model, the vertical discharge chute 2 has a vertical chute-like structure, and the discharge chute 1 and the vertical discharge chute 2 are integrally formed, that is, are fixedly connected together.
When the feed liquid in the discharge channel 1 flows out, the feed liquid directly flows into the vertical discharge chute 2, and under the guidance of the vertical discharge chute 2, the direction of feed liquid outflow is close to vertical downward, so that the feed liquid can face the bottom of the die when flowing out, the phenomenon that the product interlayer phenomenon can be directly reduced when the material flows down along the inner wall of the die and then the brick in the die is formed is avoided when the material flows out.
In order to avoid that the vertical discharge chute 2 is driven to rotate when the arc furnace rotates by a large angle, the vertical discharge chute 2 is caused to deviate from a vertical downward angle too much.
In the second embodiment of the present utility model, unlike the first embodiment, the vertical discharge chute 2 has a vertical cylindrical structure, and the discharge chute 1 is rotatably connected to the vertical discharge chute 2, and the center of gravity of the vertical discharge chute 2 is near the bottom thereof, that is, the center of gravity of the vertical discharge chute 2 is far from the rotation axis of the vertical discharge chute 2.
When the material in the material outlet channel 1 flows into the vertical material outlet channel 2, the material liquid flowing downwards from the material outlet channel 1 impacts the vertical material outlet channel 2, at the moment, the impact point and the rotating shaft are basically on the same horizontal plane, the gravity center of the vertical material outlet channel 2 is far, the vertical material outlet channel 2 cannot deflect at a large angle, in the specific implementation process, only a certain slight deflection can occur, and the deflection process cannot influence the material liquid in the vertical material outlet channel 2 to directly flow to the bottom of the die.
In this embodiment, the two sides of the discharging channel 1 are provided with rotating grooves, the two sides of the vertical discharging channel 2 are fixedly provided with rotating shafts, and the rotating shafts are rotatably arranged in the rotating grooves and are in clearance fit with the rotating grooves.
When feed liquid flows to the discharge channel 1 and the vertical discharge chute 2, the high temperature of the feed liquid causes the expansion of the materials of the discharge channel 1 and the vertical discharge chute 2, so that the rotating shaft is not clamped in the rotating sleeve, and when the discharge channel 1 rotates for a certain angle along with an electric arc furnace, the vertical discharge chute 2 can still keep a vertical downward state.
Preferably, the bottom of the vertical discharging chute 2 is of a funnel-shaped structure, and when the feed liquid flows out from the bottom of the vertical discharging chute 2, the outflow hole is smaller, and the feed liquid flows into the bottom of the die more accurately.
The specific working principle is as follows: when pouring the feed liquid in the electric arc furnace into the mould, can make the feed liquid can directly dash in the bottom of mould when flowing to the mould through setting up vertical blown down tank 2, can not appear striking the condition of mould medial plate, very big all reduce the intermediate layer emergence rate on product surface, through rotating vertical blown down tank 2 that sets up on discharge channel 1, even the electric arc furnace is inclined certain angle also can make vertical blown down tank 2 keep vertical state when pouring the feed liquid, blocks the slag that does not melt in the feed liquid through setting up the baffle, improves the finished product effect of product.
Claims (9)
1. An electric arc furnace spout for improving the appearance quality of electrofused AZS, comprising: the discharging channel (1), the discharging channel (1) is communicated with the electric arc furnace, and the feed liquid flowing out of the electric arc furnace flows out along the discharging channel (1);
the vertical discharging chute (2) is arranged at the discharging end of the discharging chute (1) and is communicated with the discharging chute (1), the vertical discharging chute (2) is kept in a basically vertical state so that feed liquid in the discharging chute (1) flows down along the vertical direction when flowing out of the vertical discharging chute (2), the vertical discharging chute (2) is of a vertical cylindrical structure, and the discharging chute (1) is rotationally connected with the vertical discharging chute (2).
2. An electric arc furnace spout for improving the appearance quality of electrofused AZS as claimed in claim 1, characterized in that: install in the ejection of compact way (1) and block subassembly (3), block subassembly (3) including cardboard (31), the fixed inserted block (32) that are provided with in bottom both sides of cardboard (31), slot (33) have been seted up on the both sides wall of ejection of compact way (1), two inserted blocks (32) can be respectively in slot insertion two slots (33), cardboard (31) bottom is fixed to be provided with baffle (34), holding tank (35) have been seted up on baffle (34), holding tank (35) extend to the opposite side along one side of baffle (34).
3. An electric arc furnace spout for improving the appearance quality of electrofused AZS as claimed in claim 2, characterized in that: the vertical cross section arc of holding tank (35) sets up, curved opening slope up.
4. An electric arc furnace spout for improving the appearance quality of electrofused AZS as claimed in claim 1, characterized in that: and cooling grooves (4) are respectively arranged in the discharging channel (1) and the vertical discharging groove (2).
5. An electric arc furnace spout for improving the appearance quality of electrofused AZS according to any one of claims 1 to 4, characterized in that: the inner walls of the discharging channel (1) and the vertical discharging groove (2) are smooth so as to avoid the material liquid from condensing on the inner walls of the discharging channel (1) and the vertical discharging groove (2).
6. An electric arc furnace spout for improving the appearance quality of electrofused AZS according to any one of claims 1 to 4, characterized in that: the vertical discharging chute (2) is of a vertical chute-shaped structure, and the discharging channel (1) and the vertical discharging chute (2) are integrally formed.
7. An electric arc furnace spout for improving the appearance quality of electrofused AZS as claimed in claim 6, wherein: the gravity center of the vertical discharging chute (2) is close to the bottom of the vertical discharging chute.
8. An electric arc furnace spout for improving the appearance quality of electrofused AZS as claimed in claim 6, wherein: the two sides of the discharging channel (1) are provided with rotating grooves, two sides of the vertical discharging channel (2) are fixedly provided with rotating shafts, and the rotating shafts are rotatably arranged in the rotating grooves and are in clearance fit with the rotating grooves.
9. An electric arc furnace spout for improving the appearance quality of electrofused AZS as claimed in claim 6, wherein: the bottom of the vertical discharging groove (2) is of a funnel-shaped structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320546383.7U CN219797898U (en) | 2023-03-20 | 2023-03-20 | Electric arc furnace spout for improving appearance quality of electric melting AZS |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320546383.7U CN219797898U (en) | 2023-03-20 | 2023-03-20 | Electric arc furnace spout for improving appearance quality of electric melting AZS |
Publications (1)
Publication Number | Publication Date |
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CN219797898U true CN219797898U (en) | 2023-10-03 |
Family
ID=88154177
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202320546383.7U Active CN219797898U (en) | 2023-03-20 | 2023-03-20 | Electric arc furnace spout for improving appearance quality of electric melting AZS |
Country Status (1)
Country | Link |
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CN (1) | CN219797898U (en) |
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2023
- 2023-03-20 CN CN202320546383.7U patent/CN219797898U/en active Active
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