CN219791629U - Photovoltaic board aluminum alloy frame split device - Google Patents
Photovoltaic board aluminum alloy frame split device Download PDFInfo
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- CN219791629U CN219791629U CN202320329693.3U CN202320329693U CN219791629U CN 219791629 U CN219791629 U CN 219791629U CN 202320329693 U CN202320329693 U CN 202320329693U CN 219791629 U CN219791629 U CN 219791629U
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- aluminum alloy
- alloy frame
- conveyer belt
- photovoltaic
- lifting
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000001179 sorption measurement Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 23
- 238000000034 method Methods 0.000 abstract description 4
- 229910045601 alloy Inorganic materials 0.000 description 6
- 239000000956 alloy Substances 0.000 description 6
- 238000000926 separation method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000010248 power generation Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
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- Photovoltaic Devices (AREA)
Abstract
The utility model provides a photovoltaic board aluminum alloy frame splitting device includes photovoltaic board conveyer belt, goes up and down the split platform, presses adsorption mechanism, aluminum alloy frame conveyer belt, the end and the lift of photovoltaic board conveyer belt are adjacent to carry the photovoltaic board to go up and down the split platform, press adsorption mechanism and be located the lift and split platform directly over, in order to press or adsorb the photovoltaic board, aluminum alloy frame conveyer belt is located the below of going up and down the split platform, in order to collect and carry the aluminum alloy frame that the split was fallen, when going up and down the split platform to the minimum, be located the below of photovoltaic board conveyer belt and be located the top of aluminum alloy frame conveyer belt, in order to make the aluminum alloy frame after the split not take place to interfere and can fall on the aluminum alloy frame conveyer belt with the photovoltaic board conveyer belt. Compared with the prior art, the utility model does not need to be manually participated in the whole process, and is more suitable for automatic operation on a flow line.
Description
Technical Field
The utility model relates to the technical field of photovoltaic panel recovery, in particular to a photovoltaic panel aluminum alloy frame splitting device.
Background
The photovoltaic panel mainly comprises an aluminum alloy frame, a toughened glass layer, an EVA adhesive layer, a battery piece, a back plate, a junction box and the like. The lifetime of the photovoltaic panel is substantially over 20 years. Photovoltaic panels that reach life are eliminated because the power generation efficiency is not as high as required. Some photovoltaic panels are also eliminated in advance due to the quality problems or the influence of external irresistible factors, such as EVA adhesive yellowing, hot spot effect and other self problems, and natural disasters such as strong wind, hail and the like. The eliminated photovoltaic plates have high recovery value, and aluminum alloy, glass, silicon wafer, precious metals and the like can be disassembled from the photovoltaic plates. Especially in recent years, with the update iteration of solar panels, a large number of photovoltaic panels will be eliminated due to lower power generation efficiency and quality problems of the initially installed photovoltaic panels, and the recovery of the photovoltaic panels is widely advanced. Photovoltaic panels are typically first formed by splitting an aluminum alloy frame. The patent number 201820097278.9 and the technical proposal disclosed in the Chinese patent of the utility model named as a solar photovoltaic module frame removing device are as follows: the utility model provides a solar photovoltaic module tears frame device open which characterized in that: the device includes workstation, guide rail, cylinder anchor clamps unit, lifter plate and lift cylinder, and the lift cylinder is located under the workstation mesa, and the lifter plate is located the lifter cylinder top, and the solar photovoltaic module of waiting to tear open the frame is arranged in on the lifter plate, will place solar photovoltaic module's lifter plate and rise to on the workstation mesa through the lifter cylinder, the guide rail is for setting up many vertically and horizontally on the workstation, all set up one set on each guide rail cylinder anchor clamps unit, cylinder anchor clamps unit include anchor clamps cylinder, transmission shaft and frame anchor clamps, anchor clamps cylinder and frame anchor clamps all set up on the guide rail, the anchor clamps cylinder can follow the guide rail and remove, the both ends of transmission shaft are connected with anchor clamps cylinder and frame anchor clamps respectively, the frame anchor clamps can be followed the guide rail and removed under the anchor clamps cylinder drives, the frame anchor clamps are used for centre gripping solar photovoltaic module's frame, and the anchor clamps convey frame anchor clamps to solar photovoltaic module's frame position department snap-in through guide rail and transmission shaft, then outwards remove the frame for frame breaks away from with solar photovoltaic module central lamination spare.
According to the scheme, the solar panel is taken and placed, and the aluminum alloy frame after the solar panel is taken and placed and split is required to be manually carried out. However, if a large number of solar panels needing to be split are encountered, the best mode is to split the solar panels automatically by dividing the assembly line into a plurality of links, so that the splitting efficiency can be improved. The manual taking and placing of solar panels and aluminum alloy frames is not suitable for assembly line work and automatic disassembly.
Disclosure of Invention
In view of the foregoing, it is necessary to provide a photovoltaic panel aluminum alloy frame splitting device suitable for assembly line operation.
The utility model provides a photovoltaic board aluminum alloy frame splitting device includes photovoltaic board conveyer belt, goes up and down the split platform, presses adsorption mechanism, aluminum alloy frame conveyer belt, the end and the lift of photovoltaic board conveyer belt are adjacent to carry the photovoltaic board to go up and down the split platform, press adsorption mechanism and be located the lift and split platform directly over, in order to press or adsorb the photovoltaic board, aluminum alloy frame conveyer belt is located the below of going up and down the split platform, in order to collect and carry the aluminum alloy frame that the split was fallen, when going up and down the split platform to the minimum, be located the below of photovoltaic board conveyer belt and be located the top of aluminum alloy frame conveyer belt, in order to make the aluminum alloy frame after the split not take place to interfere and can fall on the aluminum alloy frame conveyer belt with the photovoltaic board conveyer belt.
Preferably, the lifting and splitting platform comprises a fixed underframe, four ejector rod mechanisms and a movable platform, wherein the upper end of the fixed underframe is fixedly connected with the four ejector rod mechanisms, the four ejector rod mechanisms are distributed in four directions of the front, back, left and right of the fixed underframe so as to respectively dismantle four aluminum alloy frames of the photovoltaic panel, the movable platform is located above the fixed underframe and can move up and down, and the photovoltaic panel is placed on the movable platform during splitting.
Preferably, the ejector rod mechanism comprises a horizontal telescopic cylinder and a push plate, wherein the horizontal telescopic cylinder is horizontally arranged on the fixed underframe, and the push plate is fixedly connected with the telescopic end of the horizontal telescopic cylinder.
Preferably, the movable table comprises a stand column, a spring, a lifting sleeve and a placement table, wherein the lower end of the stand column is connected with the fixed underframe, the upper end of the stand column is connected with the spring, the spring is positioned in the lifting sleeve, the lifting sleeve is sleeved with the stand column and connected with the stand column, and the upper end of the lifting sleeve is fixedly connected with the placement table.
Preferably, the upper surface of the placement table is provided with a plurality of balls so as to reduce the friction force between the photovoltaic panel and the placement table.
Preferably, a baffle is arranged on one side, far away from the photovoltaic panel conveying belt, of the lifting and lowering separation table so as to prevent the photovoltaic panel from sliding out of the lifting and lowering separation table.
Preferably, the pressing and adsorbing mechanism comprises a horizontal moving support, a lifting cylinder, a pressing plate and a plurality of negative pressure adsorbing heads, wherein the horizontal moving support is fixedly connected with a cylinder body of the lifting cylinder so as to drive the lifting cylinder to move along the conveying direction of the photovoltaic plate, the telescopic end of the lifting cylinder is fixedly connected with the pressing plate so as to drive the pressing plate to lift, the negative pressure adsorbing heads are fixedly connected with the pressing plate, and the adsorbing opening of the negative pressure adsorbing heads faces downwards and is in a horn shape so as to adsorb the photovoltaic plate.
When the photovoltaic plate aluminum alloy frame splitting device is used, a photovoltaic plate is conveyed onto the lifting splitting table through the photovoltaic plate conveying belt, the photovoltaic plate is fixed through the pressing adsorption mechanism, the aluminum alloy frame is removed through the lifting splitting table, then the solar photovoltaic plate with the aluminum alloy frame separated is moved onto the conveying belt before the next working procedure through the pressing adsorption mechanism, and the removed aluminum alloy frame falls onto the aluminum alloy frame conveying belt. Compared with the prior art, the utility model does not need to be manually participated in the whole process, and is more suitable for automatic operation on a flow line.
Drawings
Fig. 1 is a schematic structural view of a photovoltaic panel aluminum alloy frame splitting device of the utility model.
Fig. 2 is a sectional view of the photovoltaic panel aluminum alloy frame splitting device of the utility model.
Fig. 3 is a partial enlarged view of fig. 2.
In the figure: the photovoltaic panel aluminum alloy frame splitting device 10, the photovoltaic panel conveying belt 20, the lifting splitting table 30, the fixed underframe 301, the ejector rod mechanism 302, the horizontal telescopic cylinder 3021, the push plate 3022, the movable table 303, the upright column 3031, the spring 3032, the lifting sleeve 3033, the placement table 3034, the pressing adsorption mechanism 40, the horizontal movable support 401, the pressing plate 402, the negative pressure adsorption head 403, the aluminum alloy frame conveying belt 50 and the photovoltaic panel 60.
Detailed Description
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Referring to fig. 1 to 3, a photovoltaic panel 60 aluminum alloy frame splitting apparatus 10 includes a photovoltaic panel conveyor belt 20, a lifting splitting table 30, a pressing adsorption mechanism 40, and an alloy frame conveyor belt 50, wherein the end of the photovoltaic panel conveyor belt 20 is adjacent to the lifting splitting table 30 to convey the photovoltaic panel 60 onto the lifting splitting table 30, the pressing adsorption mechanism 40 is located directly above the lifting splitting table 30 to press or adsorb the photovoltaic panel 60, the alloy frame conveyor belt 50 is located below the lifting splitting table 30 to collect and convey the split aluminum alloy frame, and when the lifting splitting table 30 descends to the lowest point, is located below the photovoltaic panel conveyor belt 20 and above the alloy frame conveyor belt 50, so that the split aluminum alloy frame does not interfere with the photovoltaic panel conveyor belt 20 and can fall onto the alloy frame conveyor belt 50.
The photovoltaic panel conveyor 20 and the alloy frame conveyor 50 are conveyed in opposite directions.
The lifting separation stage 30 can realize light focusing lifting and lowering of the photovoltaic panel 60 and splitting functions. The lifting function is to enable the photovoltaic panel 60 to be smoothly transferred from the conveyor belt to the splitting table and to drop onto the alloy frame conveyor belt 50 after splitting is completed. The splitting mode has two preferred embodiments, one is to remove the aluminum alloy frame by means of pulling a clamp in the background art, and the other is to utilize the bottom of the photovoltaic panel 60 to be in a concave state, that is, the frame part on the back of the photovoltaic panel 60 is to protrude out of the bottom plate, and the aluminum alloy frame is ejected out by the ejector rod mechanism 302. In either case, the problem of interference between the photovoltaic panel conveyor 20 and the ejector mechanism 302 or the aluminum alloy frame needs to be overcome. When the lifting and detaching table 30 is lowered to a certain height, the photovoltaic panel conveyor belt 20 can be avoided, so that the detached aluminum alloy frame is prevented from falling onto the photovoltaic panel conveyor belt due to the thrust action. Because the split is four sides, and after the split, the aluminum alloy frame has certain initial velocity, in order to prevent the aluminum alloy frame from punching out the conveyer belt, be equipped with the baffle in the both sides of conveyer belt. Aiming at the mode of pushing out the aluminum alloy frame through the ejector rod mechanism 302, the scheme of the utility model is as follows:
specifically, the lifting and splitting platform 30 includes a fixed chassis 301, four ejector rod mechanisms 302, and a movable platform 303, where the upper end of the fixed chassis is fixedly connected with the four ejector rod mechanisms 302, and the four ejector rod mechanisms 302 are distributed in four directions of front, back, left and right of the fixed chassis to respectively remove four aluminum alloy frames of the photovoltaic panel 60, and the movable platform 303 is located above the fixed chassis and can move up and down, and during splitting, the photovoltaic panel 60 is placed on the movable platform 303.
Further, the ejector rod mechanism 302 includes a horizontal telescopic cylinder 3021 and a push plate 3022, the horizontal telescopic cylinder 3021 is horizontally disposed on the fixed chassis, and the push plate 3022 is fixedly connected with the telescopic end of the horizontal telescopic cylinder 3021. To facilitate removal of the aluminum alloy rim, the push plate 3022 should have a width comparable to the width of the aluminum alloy rim.
The lifting of the movable table 303 can be achieved by a hydraulic rod or a lifting screw, but a certain power consumption is required in consideration of active lifting. In a preferred embodiment, the movable table 303 includes a vertical column 3031, a spring 3032, a lifting sleeve 3033, and a placement table 3034, wherein the lower end of the vertical column 3031 is connected to the fixed chassis, the upper end of the vertical column 3031 is connected to the spring 3032, the spring 3032 is located in the lifting sleeve 3033, the lifting sleeve 3033 is sleeved with the vertical column 3031, and the upper end of the lifting sleeve 3033 is fixedly connected to the placement table 3034. Thus, when the movable table 303 is detached, the movable table 303 is pushed down by the push-and-pull mechanism 40. When the detachment is completed, the pressing and adsorbing mechanism 40 is moved upward, and at this time, the pressure applied to the movable table 303 is reduced, and the movable table can be lifted up by the spring 3032. The spring 3032 may be a general coil spring 3032 or a gas spring 3032. The lifting platform cannot be always in the low-level state because the height difference of the photovoltaic panel conveyor 20 in the process of transferring the photovoltaic panel 60 to the lifting and lowering separation platform 30 cannot be too large, otherwise, the distance between the photovoltaic panel 60 and the lifting and lowering separation platform 30 is too long, meanwhile, the speed of the photovoltaic panel 60 is too large, great impact is generated on the lifting platform, and the photovoltaic panel 60 is not likely to fall onto a preset position. In order to smoothly transfer the photovoltaic panel 60 from the conveyor belt to the elevating/lowering table 30, further, the upper surface of the setting table 3034 is provided with a plurality of balls to reduce the friction between the photovoltaic panel 60 and the setting table 3034. To prevent the photovoltaic panel 60 from slipping out, in a preferred embodiment, a baffle is provided on the side of the lifting/lowering platform 30 remote from the photovoltaic panel conveyor 20.
In a preferred embodiment, the pressing and adsorbing mechanism 40 includes a horizontal moving support 401, a lifting cylinder, a pressing plate 402, and a plurality of negative pressure adsorbing heads 403, where the horizontal moving support 401 is fixedly connected with the cylinder body of the lifting cylinder to drive the lifting cylinder to move along the conveying direction of the photovoltaic panel 60, the telescopic end of the lifting cylinder is fixedly connected with the pressing plate 402 to drive the pressing plate 402 to lift, the negative pressure adsorbing heads 403 are fixedly connected with the pressing plate 402, and the adsorbing opening of the negative pressure adsorbing heads 403 faces downwards and is in a horn shape to adsorb the photovoltaic panel 60.
In another preferred embodiment, the lifting cylinder may be replaced by other conventional lifting mechanisms, such as a spiral lifter, and the lifting mechanism is realized in the form of a gear rack, that is, a vertical rack is arranged on the horizontal moving support 401, a gear and a driving motor are arranged on the lifting mechanism, the driving motor is fixedly connected with the pressing plate 402, and the driving motor drives the gear to move on the rack, so that lifting is realized.
The foregoing disclosure is illustrative of the preferred embodiments of the present utility model, and is not to be construed as limiting the scope of the utility model, as it is understood by those skilled in the art that all or part of the above-described embodiments may be practiced with equivalents thereof, which fall within the scope of the utility model as defined by the appended claims.
Claims (7)
1. The utility model provides a photovoltaic board aluminum alloy frame split device which characterized in that: including photovoltaic board conveyer belt, lift split platform, press adsorption device, aluminum alloy frame conveyer belt, the end and the lift split bench of photovoltaic board conveyer belt are adjacent to carry the photovoltaic board to on the lift split platform, press adsorption device and be located the lift split platform directly over, in order to press or adsorb the photovoltaic board, aluminum alloy frame conveyer belt is located the below of lift split platform, in order to collect and carry the aluminum alloy frame that the split was fallen, when the lift split platform descends to the nadir, be located the below of photovoltaic board conveyer belt and be located the top of aluminum alloy frame conveyer belt, in order to make the aluminum alloy frame after the split not take place to interfere and can fall on the aluminum alloy frame conveyer belt with the photovoltaic board conveyer belt.
2. The photovoltaic panel aluminum alloy frame splitting device of claim 1, wherein: the lifting disassembly table comprises a fixed underframe, four ejector rod mechanisms and a movable table, wherein the upper end of the fixed underframe is fixedly connected with the four ejector rod mechanisms, the four ejector rod mechanisms are distributed in four directions of the front, rear, left and right of the fixed underframe so as to respectively disassemble four aluminum alloy frames of the photovoltaic panel, the movable table is located above the fixed underframe and can move up and down, and the photovoltaic panel is placed on the movable table during disassembly.
3. The photovoltaic panel aluminum alloy frame splitting device of claim 2, wherein: the ejector rod mechanism comprises a horizontal telescopic cylinder and a push plate, wherein the horizontal telescopic cylinder is horizontally arranged on the fixed underframe, and the push plate is fixedly connected with the telescopic end of the horizontal telescopic cylinder.
4. The photovoltaic panel aluminum alloy frame splitting device of claim 2, wherein: the movable table comprises a stand column, a spring, a lifting sleeve and a placement table, wherein the lower end of the stand column is connected with a fixed underframe, the upper end of the stand column is connected with the spring, the spring is positioned in the lifting sleeve, the lifting sleeve is sleeved with the stand column and connected with the stand column, and the upper end of the lifting sleeve is fixedly connected with the placement table.
5. The photovoltaic panel aluminum alloy frame splitting device of claim 4, wherein: the upper surface of settling platform is equipped with a plurality of balls to reduce photovoltaic board and settling platform's frictional force.
6. The photovoltaic panel aluminum alloy frame splitting device of claim 1, wherein: and a baffle is arranged on one side of the lifting and detaching table, which is far away from the photovoltaic panel conveying belt, so as to prevent the photovoltaic panel from sliding out of the lifting and detaching table.
7. The photovoltaic panel aluminum alloy frame splitting device of claim 1, wherein: the pressing and adsorbing mechanism comprises a horizontal moving support, a lifting cylinder, a pressing plate and a plurality of negative pressure adsorbing heads, wherein the horizontal moving support is fixedly connected with a cylinder body of the lifting cylinder so as to drive the lifting cylinder to move along the conveying direction of the photovoltaic plate, the telescopic end of the lifting cylinder is fixedly connected with the pressing plate so as to drive the pressing plate to lift, the negative pressure adsorbing heads are fixedly connected with the pressing plate, and the adsorbing opening of the negative pressure adsorbing heads faces downwards and is in a horn shape so as to adsorb the photovoltaic plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320329693.3U CN219791629U (en) | 2023-02-27 | 2023-02-27 | Photovoltaic board aluminum alloy frame split device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320329693.3U CN219791629U (en) | 2023-02-27 | 2023-02-27 | Photovoltaic board aluminum alloy frame split device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219791629U true CN219791629U (en) | 2023-10-03 |
Family
ID=88151372
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320329693.3U Active CN219791629U (en) | 2023-02-27 | 2023-02-27 | Photovoltaic board aluminum alloy frame split device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219791629U (en) |
-
2023
- 2023-02-27 CN CN202320329693.3U patent/CN219791629U/en active Active
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