CN219785055U - Crushing and metering integrated system for wet-sticking materials - Google Patents
Crushing and metering integrated system for wet-sticking materials Download PDFInfo
- Publication number
- CN219785055U CN219785055U CN202321329575.9U CN202321329575U CN219785055U CN 219785055 U CN219785055 U CN 219785055U CN 202321329575 U CN202321329575 U CN 202321329575U CN 219785055 U CN219785055 U CN 219785055U
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- China
- Prior art keywords
- feeding machine
- crusher
- wet material
- metering system
- belt conveyor
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- 239000000463 material Substances 0.000 title claims abstract description 65
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000005303 weighing Methods 0.000 claims abstract description 14
- 229910052742 iron Inorganic materials 0.000 claims abstract description 7
- 239000011347 resin Substances 0.000 claims description 9
- 229920005989 resin Polymers 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 3
- 230000010354 integration Effects 0.000 claims description 2
- 238000005259 measurement Methods 0.000 claims description 2
- 239000004568 cement Substances 0.000 abstract description 4
- 238000010276 construction Methods 0.000 abstract description 2
- 101150054854 POU1F1 gene Proteins 0.000 description 8
- 239000004615 ingredient Substances 0.000 description 4
- 239000004927 clay Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000011345 viscous material Substances 0.000 description 1
Landscapes
- Crushing And Grinding (AREA)
Abstract
The utility model relates to cement equipment, in particular to a crushing and metering integrated system for a wet-sticking material. The automatic feeding device comprises a feeding machine, a pit is dug and arranged on a site, the feeding machine is obliquely arranged below the pit, a crusher is arranged below an outlet of the feeding machine, the feeding machine conveys wet materials to the crusher, a chain plate scale which is horizontally arranged and used for metering the materials is arranged below the crusher, a scattering machine used for scattering the materials is arranged above the chain plate scale, a belt conveyor is arranged below an outlet of the chain plate scale, the belt conveyor conveys the materials to a grinding system, and an iron remover and a weighing carrier roller are sequentially arranged on the belt conveyor. The utility model omits a batching station and a batching bin, avoids the condition that the viscous wet material is blocked in the batching bin of the batching station, saves equipment cost and construction cost, reduces cost and ensures yield.
Description
Technical Field
The utility model relates to cement equipment, in particular to a crushing and metering integrated system for a wet-sticking material.
Background
In the cement production process, chalk, clay and other materials are required, the chalk, clay and other materials are sticky materials, the storage, the transportation and the metering of the chalk, the clay and other sticky materials are always a world problem, particularly in cold areas, the sticky materials in a feed bin of a batching station are easy to freeze in winter, the outlet of the feed bin is blocked, a large amount of manpower and material resources are required to be spent for removing the blockage, meanwhile, the continuous production of a system is influenced, the labor cost is increased, the safety coefficient is low, and the yield is influenced.
Disclosure of Invention
The utility model aims to solve the technical problems, thereby providing the integrated system for crushing and metering the viscous wet material, and thoroughly solving the problem that the viscous wet material is blocked and frozen in a proportioning bin.
The utility model solves the technical problems and adopts the following technical scheme:
the utility model provides a wet material of gluing broken measurement integration system, includes the feeding machine, and the place is dug to establish the unloading hole, the below in the unloading hole is laid to the feeding machine slope, the below of feeding machine export is equipped with the breaker, the feeding machine will glue wet material and carry the breaker, the below of breaker is equipped with the link joint balance that is used for measuring the material that the level was laid, the top of link joint balance is equipped with the machine of scattering that is used for scattering the material, the below of link joint balance export is equipped with belt conveyor, belt conveyor carries the material to the grinding system, be equipped with iron remover and carrier roller of weighing on the belt conveyor in proper order.
Compared with the prior art, the utility model adopting the technical scheme has the beneficial effects that:
the batching station and the batching bin are omitted, the situation that the viscous wet materials are blocked in the batching bin of the batching station is avoided, meanwhile, the equipment cost and the construction cost are saved, the crushing and normal production of the viscous materials in the alpine and high-humidity area are guaranteed, the cost is reduced, and the yield is guaranteed.
Further, the optimization scheme of the utility model is as follows:
the feeding machine is a plate type feeding machine.
The crusher is a toothed roller crusher.
And cleaning chains are arranged below the feeding machine and the chain plate scale.
The breaker is a plurality of and evenly distributed.
The landing leg of link joint balance is equipped with weighing sensor.
And the included angle between the side surface of the unloading pit and the horizontal plane is equal to or larger than 70 degrees.
And a resin lining plate is arranged on the side surface of the unloading pit.
The width of the feeder is consistent with the width of the inlet of the crusher, and a resin lining plate is arranged on the inner groove surface of the chute between the feeder and the crusher.
And the tail end of the belt conveyor is provided with an online analyzer.
Drawings
FIG. 1 is a schematic flow chart of a first embodiment of the present utility model;
FIG. 2 is a schematic flow chart of a second embodiment of the present utility model;
in the figure: a car unloading pit 1; a feeder 2; a cleaning chain 3; a crusher 4; a chain plate scale 5; a breaker 6; a belt conveyor 7; a de-ironing separator 8; a weighing idler 9; an online analyzer 10; a dump truck 11; a loader 12.
Detailed Description
The utility model is further described in detail below with reference to the drawings and examples.
Example 1
Referring to fig. 1, the embodiment is an integrated system for crushing and metering a wet-sticky material, which is suitable for the wet-sticky material and mainly comprises a discharging pit 1, a feeding machine 2, a crusher 4, a chain plate scale 5 and a belt conveyor 7. The pit 1 is dug and arranged on the site, the included angle between the side surface of the pit 1 and the horizontal plane is equal to or larger than 70 degrees, the side surface of the pit 1 is provided with a resin lining plate, the resin lining plate enables the material to be smoothly blanked, blocking is prevented, and the wet material is respectively discharged into the pit 1 through the dump truck 11 or the loader 12.
The feeding machine 2 is arranged below the unloading pit 1, the feeding machine 2 is a plate type feeding machine which is obliquely arranged, a driving motor of the feeding machine 2 is a variable frequency motor, and the feeding machine 2 conveys the wet-sticking materials to the crusher 4. The crusher 4 is installed below the discharge port of the feeder 2, and the crusher 4 is a toothed roller crusher for crushing the wet-sticky material to a specified particle size. A horizontal cleaning chain 3 is suspended at the bottom of the feeder 2, and the cleaning chain 3 conveys the material falling off the return of the feeder 2 into the inlet of the crusher 4. The width of the feeder 2 is consistent with the inlet width of the crusher 4, a hood and a chute are sequentially arranged between the feeder 2 and the crusher 4, the hood and the chute are straight and have no necking, a resin lining plate is arranged on the inner groove surfaces of the hood and the chute, the thickness of the resin lining plate is 20 mm, and the resin lining plate prevents materials from being stuck on the hood and the chute. The crusher 4 crushes the viscous wet materials to the specified granularity, the crushing ratio of the crusher 4 is about 6, one crusher can meet the requirements of a grinding system, and if the feeding granularity of the crusher is too large, a toothed roller crusher can be additionally arranged below the crusher 4.
A chain plate scale 5 is arranged below the discharge hole of the crusher 4, the chain plate scale 5 is used for metering ingredients, a motor of the chain plate scale 5 is far away from the discharge hole of the crusher 4, and a crushing chute is arranged between the discharge hole of the crusher 4 and the chain plate scale 5. The supporting leg of the chain plate scale 5 is provided with a weighing sensor, the weighing sensor is used for weighing the weight of the whole chain plate scale 5, the crusher 4 and the crushed material chute among the chain plate scales 5, and the rotating speed of the driving motor of the upstream feeding machine 2 is controlled according to the weight information, so that the purpose of continuous and stable feeding is achieved. In order to enable the crushed material layer to continuously and stably pass through the chain plate scale 5, 3 scattering machines 6 are respectively arranged at the crushing material chute at the tail part of the chain plate scale 5, the middle part and the head part of the chain plate scale 5. The cleaning chain 3 is hung below the chain plate scale 5 and is used for cleaning the materials which fall off the chain plate scale 5 in a return stroke and conveying the materials to downstream conveying equipment.
A horizontal belt conveyor 7 is arranged below the chain plate scale 5, and the belt conveyor 7 conveys the measured materials to a grinding system. An iron remover 8 is arranged on the belt conveyor 7 to remove iron impurities in the materials, so that the metal impurities from the raw materials are prevented from entering a grinding system to damage the grinding. The belt conveyor 7 is provided with a weighing idler roller 9, and the weighing idler roller 9 is used for weighing materials.
Example two
Referring to fig. 2, the second embodiment is applicable to two or more kinds of wet materials, and two or more sets of the unloading pit 1, the feeding machine 2, the cleaning chain 3, the crusher 4, the chain plate scale 5 and the scattering machine 6 are arranged. The weighing idlers 9 are used to weigh the aggregate material weight, since the ingredients are at least 2 and above. The tail end of the belt conveyor 7 is provided with an online analyzer 10, and the online analyzer 10 is used for measuring the element components of the mixture in real time and comparing with the theoretical ingredients, and if the element components are inconsistent, the signal is immediately fed back and the upstream chain plate balance 5 is automatically adjusted, so that the aim of accurately ingredients is fulfilled.
The utility model discloses a method for preparing a wet-sticking material by using a chain plate scale, which comprises the steps of unloading wet-sticking materials into a dump pit through a dump truck or a loader, conveying the wet-sticking materials to a crusher for crushing through a feeder, metering the wet-sticking materials directly through the chain plate scale, conveying the wet-sticking materials to a grinding system through a belt conveyor, adding an iron remover on the belt conveyor, and enabling the wet-sticking materials to enter the grinding system through the iron remover, a weighing carrier roller and an online analyzer. The utility model fundamentally solves the problem of material blocking of the material proportioning bin of the material proportioning station, and simultaneously saves investment. The utility model has been applied to the Russian 3000tpd cement project, which ensures the smooth production.
The foregoing description is only of the preferred embodiments of the utility model and is not intended to limit the scope of the claims, but rather the equivalent structural changes made by the application of the present description and drawings are intended to be included within the scope of the claims.
Claims (10)
1. The utility model provides a broken measurement integration system of wet material glues, includes feeding machine, its characterized in that: the field digs establishes the unloading hole, the feeding machine slope is laid in the below of unloading hole, the below of feeding machine export is equipped with the breaker, the feeding machine will glue wet material and carry the breaker, the below of breaker is equipped with the link joint balance that is used for measuring the material that the level was laid, the top of link joint balance is equipped with the machine of scattering that is used for scattering the material, the below of link joint balance export is equipped with belt conveyor, belt conveyor carries the material to grinding system, be equipped with iron remover and bearing roller of weighing on the belt conveyor in proper order.
2. The integrated viscous wet material crushing and metering system according to claim 1, wherein: the feeding machine is a plate type feeding machine.
3. The integrated viscous wet material crushing and metering system according to claim 1, wherein: the crusher is a toothed roller crusher.
4. The integrated viscous wet material crushing and metering system according to claim 1, wherein: and cleaning chains are arranged below the feeding machine and the chain plate scale.
5. The integrated viscous wet material crushing and metering system according to claim 1, wherein: the breaker is a plurality of and evenly distributed.
6. The integrated viscous wet material crushing and metering system according to claim 1, wherein: the landing leg of link joint balance is equipped with weighing sensor.
7. The integrated viscous wet material crushing and metering system according to claim 1, wherein: and the included angle between the side surface of the unloading pit and the horizontal plane is equal to or larger than 70 degrees.
8. The integrated viscous wet material crushing and metering system according to claim 1, wherein: and a resin lining plate is arranged on the side surface of the unloading pit.
9. The integrated viscous wet material crushing and metering system according to claim 1, wherein: the width of the feeder is consistent with the width of the inlet of the crusher, and a resin lining plate is arranged on the inner groove surface of the chute between the feeder and the crusher.
10. The integrated viscous wet material crushing and metering system according to claim 1, wherein: and the tail end of the belt conveyor is provided with an online analyzer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321329575.9U CN219785055U (en) | 2023-05-30 | 2023-05-30 | Crushing and metering integrated system for wet-sticking materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321329575.9U CN219785055U (en) | 2023-05-30 | 2023-05-30 | Crushing and metering integrated system for wet-sticking materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219785055U true CN219785055U (en) | 2023-10-03 |
Family
ID=88184722
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321329575.9U Active CN219785055U (en) | 2023-05-30 | 2023-05-30 | Crushing and metering integrated system for wet-sticking materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219785055U (en) |
-
2023
- 2023-05-30 CN CN202321329575.9U patent/CN219785055U/en active Active
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| GR01 | Patent grant |