CN2579938Y - Aggregate charge mixture metering device for continuous pitch concrete stirring equipment - Google Patents

Aggregate charge mixture metering device for continuous pitch concrete stirring equipment Download PDF

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Publication number
CN2579938Y
CN2579938Y CN 02205557 CN02205557U CN2579938Y CN 2579938 Y CN2579938 Y CN 2579938Y CN 02205557 CN02205557 CN 02205557 CN 02205557 U CN02205557 U CN 02205557U CN 2579938 Y CN2579938 Y CN 2579938Y
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aggregate
continuous
belt
metering device
concrete mixing
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陈启宗
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Abstract

The utility model relates to an aggregate proportioning and metering device which is used for continuous asphalt and concrete stirring equipment in the construction of a road surface of a highway and a regeneration engineering of an asphalt road surface. The utility model is designed to solve the problems that the existing continuous asphalt and concrete stirring equipment is limited by a specification (GB 50092-96, JTJ 032-94) and a clause and can not be used for stirring the aggregate of ' unstable engineering material origin or quality'. The design has the characteristic that an aggregate advance stage treatment device is increased and is used as a start end of a technology flow of a proportioning system of the continuous asphalt and concrete stirring equipment. The function of the continuous asphalt and concrete mixing equipment with the existing excellent performance is raised, and the utility model has secondary screening function of the aggregate to overcome the problem that the specification of the aggregate in the process of highway construction in China is promiscuous. Under the disadvantageous situation that the origin or the quality of an engineering material is unstable, asphalt mixture is stirred out to satisfy the strict gradation requirement of any standard.

Description

A kind of aggregate batching metering device that is used for continuous bituminous concrete mixing equipment
Technical field
The utility model relates to the continuous bituminous concrete mixing equipment of a kind of highway pavement construction and asphalt pavement regeneration engineering, particularly a kind of aggregate batching metering device that is used for continuous bituminous concrete mixing equipment.
Background technology
In the asphalt pavement construction, the equipment that is used for the formed asphalt compound has two types, continuous bituminous concrete mixing equipment and intermittent asphalt concrete mixing plant.Continous way is compared with the intermittent asphalt concrete mixing plant, and the efficient height, output is big, energy consumption is low, reliability is high, is widely used in advanced national highway pavement engineering.Since the nineties, the continuous asphalt mixing plant replaces batch (-type) pitch facilities of mix storied building in foreign highway engineering become irreversible trend.But, also run into impassable difficulty even resemble the use of continuous bituminous concrete mixing equipment in China's asphalt pavement of highway construction that U.S. ASTEC company has a this outstanding patent of " twin-roll " (DOUBLE BRAL).Its reason is: because most suppliers of the aggregate that China's pavement engineering is used, many descriptions of the strict demand of grating are not classified according to flexible pavement, and existing continuous bituminous concrete mixing equipment since with the difference of the operating principle of intermittent asphalt concrete mixing plant, the metering system of its aggregate is arranged at before the baking operation, do not resemble the intermittent asphalt concrete mixing plant after the aggregate baking operation, sieve in advance and then weighing.Therefore, existing continuous bituminous concrete mixing equipment (as the ASTEC of the more well-known U.S., the companies such as ERMOMNT, gondola MARENE of France), all can not guarantee: when using the bad aggregate of those specifications, still can mix and make good, the colory compound of grating.For this reason, all have to stipulate without exception about the clause of " system of mixing of hot-mix asphalt mixture " among China standard GB 50092-96 " Code for constrution and acceptance of asphat pavement ", the ministry standard JTJ 032-94 of Ministry of Communications " asphalt highway construction technique normalizing ": " when engineering material source or quality instability, must not adopt the continuous mixer system of mixing ".
The utility model content
The utility model is in order to solve continuous bituminous concrete mixing equipment and to be used to mix those engineering materials of system source or the unsettled aggregate of quality, still can guarantee to obtain the grating of correct compound and the aggregate batching metering device that has the continuous bituminous concrete mixing equipment that pre-classification handles that designs.The design's principle is the technological process that changes asphalt mixing plant, aggregate batching measuring equipment with the starting end of the technological process of the feed proportioning system of existing continuous bituminous concrete mixing equipment, increase the pre-classification treating apparatus of aggregate, the function of continuous bituminous concrete mixing equipment is promoted, regrading function with aggregate, thereby can under engineering material source or the unsettled rough sledding of quality, mix the strict demand that the grating of making the bituminous mixture that comes can satisfy any standard.
The technical solution of the utility model is a kind of aggregate batching metering device that is used for continuous bituminous concrete mixing equipment, comprise 4 cold aggregate bins and ingredients belt, Weighing device, gather materials belt conveyer and frame, it is characterized in that: vibrosieve and flash groove are arranged above cold aggregate bin, between vibrosieve and cold aggregate bin the aggregate bin demarcation strip is arranged, it also comprises cold aggregate elevating hopper and cold aggregate charging belt machine.Vibrosieve is one three and half or four layers a multideck screen extension set, or 2 above individual layers or double deck screen extension set.Being used for the pre-classification of aggregate handles, no matter thereby whether cold aggregate pre-classification, whether perhaps classified particle diameter meets the demands, all will be before batching metering, be sent to and presort level on the screening machine, thereby guarantee that cold aggregate obtains good grating when measuring.When adopting volumetric method to carry out the aggregate metering, the discharge end of the belt conveyer that gathers materials is furnished with the belt electronic scale.When adopting gravimetric method to carry out the aggregate metering, between each cold aggregate bin sluice gate and its ingredients belt, be equipped with continuous metering bucket scale and LOAD CELLS thereof respectively.When using natural sand to make fines, for volumetric method, the utility model also is equipped with a natural sand batch hopper and ingredients belt thereof, and for gravimetric method, the utility model also is equipped with the natural sand weighing hopper scale and the ingredients belt thereof that comprise LOAD CELLS.
The beneficial effects of the utility model are, adopted after the aggregate batching metering device that has pre-classification processing of the utility model design, can overcome the deficiency of existing continuous bituminous concrete mixing equipment, break through above-mentioned standard (GB 50092-96, JTJ 032-94) restriction of clause, make those building sites in " engineering material source or quality instability ", the bituminous mixture of mixing system with continuous bituminous concrete mixing equipment just can be applied to the construction of asphalt pavement of highway fully, make the existing outstanding continuous bituminous concrete mixing equipment of performance also can overcome the disadvantage that specification of aggregate mixes in the highway in China construction, the bituminous concrete of guaranteeing to process " grating is reasonable; superior in quality " is applicable to the construction of speedway.
Description of drawings
The elevation of aggregate batching metering device when Fig. 1 adopts the volumetric method scheme for the utility model.
Fig. 2 is the lateral view of aggregate batching metering device shown in Figure 1.
The elevation of aggregate batching metering device when Fig. 3 adopts decrement to claim scheme for the utility model.
Fig. 4 is the lateral view of aggregate batching metering device shown in Figure 3.
The elevation of aggregate batching metering device when Fig. 5 adopts natural sand independently to prepare burden the volumetric method scheme for the utility model.
Fig. 6 is the lateral view of aggregate batching metering device shown in Figure 5.
Fig. 7 adopts independently the prepare burden elevation of decrement aggregate batching metering device when claiming scheme of natural sand for the utility model.
Fig. 8 is the lateral view of aggregate batching metering device shown in Figure 7.
Wherein: the cold aggregate elevating hopper of 1-; The cold aggregate charging belt of 2-machine; The 3-vibrosieve; The cold aggregate bin of 4-; 5-continuous metering bucket scale; 6-aggregate bin demarcation strip; The cold aggregate bin sluice gate of 7-; The 8-LOAD CELLS; The 9-ingredients belt; The 10-belt conveyer that gathers materials; The 11-flash groove; The 12-frame; 13-natural sand weighing hopper scale; 14-natural sand batch hopper; 15-belt electronic scale.
The specific embodiment
Shown in Fig. 1-8, the utility model is the aggregate batching metering device that the pre-classification of aggregate is handled that has that is used for continuous bituminous concrete mixing equipment, comprise cold aggregate elevating hopper 1 and cold aggregate charging belt machine 2,4 cold aggregate bins 4 and 4 ingredients belts 9 thereof, gather materials belt conveyer 10 and frame 12, vibrosieve 3 and flash groove 11 are arranged above cold aggregate bin 4, and 4 of vibrosieve 3 and cold aggregate bins have aggregate bin demarcation strip 6.Cold aggregate was wanted to carry out pre-classification by screening machine earlier before carrying out continuous metering.The pre-classification treatment process of its aggregate can be with a multideck screen extension set (such as 13 layers half or 4 layer), also can be used by the screening machine of several 1 layer or 2 layers, the aggregate prescreening is become 4 kinds of (or more than 4 kinds) particle diameter grades, and it is stand-by to be respectively charged into 4 (or more than 4) aggregate bins.Shown in Fig. 1-8, aggregate whether (no matter classification) is loaded onto cold aggregate elevating hopper 1, by cold aggregate charging belt machine 2, deliver on the vibrosieve 3 that four layers of (or three and half) screen cloth are arranged, obtain the aggregate of four kinds of specifications after the screening, by minute storehouse dividing plate 6 aggregate is stored into respectively in four aggregate bins 4, the aggregate of super-size is abandoned useless from flash groove 11, handles thereby finished the pre-classification of aggregate.
The continous batching metering of cold aggregate has three kinds of modes: (a) every kind of cold aggregate volumetric method continuous metering, and the gross weight flow of cold aggregate claims to carry out the gravimetric method continuous metering with belt; (b) various cold aggregates claim to carry out the gravimetric method continuous metering with belt alone; (c) various cold aggregates claim to carry out the gravimetric method continuous metering with decrement method hopper alone.
Shown in Fig. 1-2, when aggregate continous batching metering method adopts volumetric method, a belt electronic scale 15 is housed at the discharge end of the belt conveyer 10 that gathers materials.The cold aggregate of 4 kinds of specifications is prepared burden earlier with volumetric method, concentrates to deliver on the belt conveyor 10 again to be detected by the total flow of a belt electronic scale 15 with aggregate, carries out the foundation of proportional control during as later pitch metering and breeze metering.When beginning to measure, start the ingredients belt 9 of corresponding aggregate bin, the aggregate in this storehouse flows out in the storehouse, adjust bin gate and proportioning belt linear velocity, " volume " flow velocity that guarantees the aggregate stream of outflow meets the requirements, and various aggregates are wandered on the belt conveyer 10 that gathers materials after the volumetric method batching, belt electronic scale 15 in time detects the gross weight flow of several aggregate streams, and the belt conveyer 10 that gathers materials has been delivered to dram through the aggregate of continous batching and total flow detection with four kinds.Its batching flow process is: more than one cold aggregate batching storehouse one cold aggregate continuous metering (total amount to aggregate is measured) is handled in the pre-classification of aggregate.And the batching flow process of existing continuous bituminous concrete mixing equipment is: many cold aggregate batching storehouse one cold aggregate continuous meterings (total amount to aggregate is measured), its cold aggregate batching requires the prior classification of aggregate good, otherwise each aggregate batching bin is if the specification of the aggregate of self adorning mixes, no matter how accurate metering separately is, and the grating of gathering materials that the aggregate bin that is mixed by 4 kinds of specifications is prepared can not reach predefined requirement certainly.The limitation place of the continous batching metering process flow process of the cold aggregate of Here it is traditional continuous bituminous concrete mixing equipment.
As shown in Figure 3-4, when employing decrement method hopper claims to carry out the continous batching metering of the cold aggregate of gravimetric method, between each cold aggregate bin sluice gate 7 and its ingredients belt 9, be equipped with continuous metering bucket scale 5 and LOAD CELLS 8 thereof respectively.When beginning to measure, open the sluice gate 7 of corresponding aggregate bin, the aggregate in this storehouse is filled continuous metering bucket scale 5 fast, starts the ingredients belt 9 below the weighing hopper, and aggregate flows out from weighing hopper, falls on the conveyor 10 that gathers materials.Each weighing hopper is by three or four LOAD CELLSs 8 supports, in time detect the gross weight of hopper, along with ingredients belt 9 is sent aggregate from weighing hopper, the weight of weighing hopper will reduce gradually, by the speed that robot control system(RCS) is regulated ingredients belt 9, the accuracy that assurance batching speed can satisfy the continuous flow of this kind aggregate reaches requirement.When the aggregate of continuous metering bucket scale 5 arrives material level, once more the sluice gate 7 of aggregate bin 4 is opened to the weighing hopper charging, so go round and begin again.Every kind of aggregate all has so independently continuous aggregate metering system, and the conveyor 10 that gathers materials has been delivered to dram through the aggregate of continuous metering with four kinds.This scheme is that various aggregates are carried out consecutive weighings separately, that is each aggregate all is through than " volumetric method " more accurate " gravimetric method " (decrement method electronic scale or belt electronic scale) continuous metering, thereby makes the grating of aggregate meet the requirements more.
As a kind of special case,,, must not sieve again just and can prepare burden owing to when the water content of natural sand is higher, can influence the screening efficiency of reciprocating sieve, and the particle diameter of natural sand is very good for using natural sand to make the occasion of fines.For adapting to this situation, a kind of design of the present utility model is the natural sand that particle diameter is the good sand batch hopper of directly packing into separately, and must sieve in advance through vibrosieve.As shown in Figure 5, for volumetric method, the utility model is equipped with a natural sand batch hopper 14 and ingredients belt thereof, and as shown in Figure 7, for gravimetric method, the utility model is equipped with the natural sand weighing hopper scale 13 and the ingredients belt thereof that comprise LOAD CELLS.Shown in Fig. 5-8, coarse aggregate whether (no matter classification) is loaded onto aggregate elevating hopper 1, by aggregate charging belt machine 2, deliver on the vibrosieve 3 that four layers of (or three and half) screen cloth are arranged, obtain the aggregate of four kinds of specifications after the screening, by minute storehouse dividing plate 6 aggregate is stored into respectively in four aggregate bins 4, the aggregate of super-size is abandoned useless from flash groove 11, and as the natural sand of fines, then directly install among natural sand weighing hopper scale 13 or the natural sand batch hopper 14, because the particle diameter of natural sand is very good, must just can not prepare burden through screening.

Claims (6)

1. aggregate batching metering device that is used for continuous bituminous concrete mixing equipment, comprise 4 cold aggregate bins (4) and ingredients belt (9) thereof, Weighing device, the belt conveyer that gathers materials (10) and frame (12), it is characterized in that: vibrosieve (3) and flash groove (11) are arranged in the top of cold aggregate bin (4), between vibrosieve (3) and cold aggregate bin (4) aggregate bin demarcation strip (6) is arranged, it also comprises cold aggregate elevating hopper (1) and cold aggregate charging belt machine (2).
2. a kind of aggregate batching metering device that is used for continuous bituminous concrete mixing equipment according to claim 1 is characterized in that vibrosieve (3) is one three and half or four layers a multideck screen extension set, or 2 above individual layers or double deck screen extension set.
3. a kind of aggregate batching metering device that is used for continuous bituminous concrete mixing equipment according to claim 1 and 2 is characterized in that the discharge end of its belt conveyer that gathers materials (10) is furnished with belt electronic scale (15).
4. a kind of aggregate batching metering device that is used for continuous bituminous concrete mixing equipment according to claim 3 is characterized in that it has a natural sand batch hopper (14) and ingredients belt thereof.
5. a kind of aggregate batching metering device that is used for continuous bituminous concrete mixing equipment according to claim 1 and 2 is characterized in that being equipped with respectively continuous metering bucket scale (5) and LOAD CELLS (8) thereof between each cold aggregate bin sluice gate (7) and its ingredients belt (9).
6. a kind of aggregate batching metering device that is used for continuous bituminous concrete mixing equipment according to claim 5 is characterized in that it has a natural sand Batch hopper balance (13) and an ingredients belt thereof that comprises LOAD CELLS.
CN 02205557 2002-03-08 2002-03-08 Aggregate charge mixture metering device for continuous pitch concrete stirring equipment Expired - Fee Related CN2579938Y (en)

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Application Number Priority Date Filing Date Title
CN 02205557 CN2579938Y (en) 2002-03-08 2002-03-08 Aggregate charge mixture metering device for continuous pitch concrete stirring equipment

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1302904C (en) * 2004-06-08 2007-03-07 沙庆林 Methods for gradating and inspecting coarse aggregate for asphalt concrete
CN100411840C (en) * 2007-03-15 2008-08-20 南京理工大学 Asphalt concrete mixing equipment termination product car-loading control system
CN100585079C (en) * 2004-12-03 2010-01-27 格林安株式会社 Method for continuous on-site recycling of an asphalt mixture layer of a pavement and a motor-driven vehicle system therefor
CN102211358A (en) * 2010-12-30 2011-10-12 何玉成 Preparation method of graded sand, and construction for implementing same
CN102601039A (en) * 2012-02-17 2012-07-25 三一重工股份有限公司 Overflowed material screening device and asphalt stirring equipment
CN104195921A (en) * 2014-08-20 2014-12-10 山西路桥建设集团有限公司 Embedded display and input method of matching curve of asphalt mixing equipment
CN104452537A (en) * 2014-12-05 2015-03-25 江苏云端重工科技有限公司 Energy-saving and environment-friendly road old asphalt mixture feeding device
CN104894946A (en) * 2015-06-09 2015-09-09 福建南方路面机械有限公司 Production equipment for high-quality asphalt mixture and production method thereof
CN105666701A (en) * 2016-02-02 2016-06-15 徐州徐工筑路机械有限公司 High-efficiency distribution technology of asphalt mixing station
CN106012764A (en) * 2016-07-08 2016-10-12 山东省路桥集团有限公司 Asphalt milling and planing material distributing machine for asphalt plant mix hot recycling
CN109591174A (en) * 2018-11-12 2019-04-09 中国水利水电科学研究院 A kind of aggregate batching method of civil material
CN111606012A (en) * 2020-06-13 2020-09-01 山东润山机械有限公司 Automatic control system for building material mixing and factory structure applying same
CN111877091A (en) * 2020-08-10 2020-11-03 陆彬燕 Asphalt pavement paving material mixing device

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1302904C (en) * 2004-06-08 2007-03-07 沙庆林 Methods for gradating and inspecting coarse aggregate for asphalt concrete
CN100585079C (en) * 2004-12-03 2010-01-27 格林安株式会社 Method for continuous on-site recycling of an asphalt mixture layer of a pavement and a motor-driven vehicle system therefor
CN100411840C (en) * 2007-03-15 2008-08-20 南京理工大学 Asphalt concrete mixing equipment termination product car-loading control system
CN102211358A (en) * 2010-12-30 2011-10-12 何玉成 Preparation method of graded sand, and construction for implementing same
CN102211358B (en) * 2010-12-30 2015-12-16 何玉成 A kind of preparation method of graded sand material and the structure of enforcement the method
CN102601039B (en) * 2012-02-17 2015-04-08 三一重工股份有限公司 Overflowed material screening device and asphalt stirring equipment
CN102601039A (en) * 2012-02-17 2012-07-25 三一重工股份有限公司 Overflowed material screening device and asphalt stirring equipment
CN104195921B (en) * 2014-08-20 2017-02-15 山西路桥建设集团有限公司 Embedded display and input method of matching curve of asphalt mixing equipment
CN104195921A (en) * 2014-08-20 2014-12-10 山西路桥建设集团有限公司 Embedded display and input method of matching curve of asphalt mixing equipment
CN104452537A (en) * 2014-12-05 2015-03-25 江苏云端重工科技有限公司 Energy-saving and environment-friendly road old asphalt mixture feeding device
CN104894946A (en) * 2015-06-09 2015-09-09 福建南方路面机械有限公司 Production equipment for high-quality asphalt mixture and production method thereof
CN105666701A (en) * 2016-02-02 2016-06-15 徐州徐工筑路机械有限公司 High-efficiency distribution technology of asphalt mixing station
CN105666701B (en) * 2016-02-02 2017-09-15 徐州徐工筑路机械有限公司 A kind of proportioning process of asphalt blending station
CN106012764A (en) * 2016-07-08 2016-10-12 山东省路桥集团有限公司 Asphalt milling and planing material distributing machine for asphalt plant mix hot recycling
CN109591174A (en) * 2018-11-12 2019-04-09 中国水利水电科学研究院 A kind of aggregate batching method of civil material
CN111606012A (en) * 2020-06-13 2020-09-01 山东润山机械有限公司 Automatic control system for building material mixing and factory structure applying same
CN111606012B (en) * 2020-06-13 2021-09-10 山东润山机械有限公司 Automatic control system for building material mixing and factory structure applying same
CN111877091A (en) * 2020-08-10 2020-11-03 陆彬燕 Asphalt pavement paving material mixing device

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