CN219761493U - Turntable type PCB long pin element inserting and welding equipment - Google Patents
Turntable type PCB long pin element inserting and welding equipment Download PDFInfo
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- CN219761493U CN219761493U CN202320262714.4U CN202320262714U CN219761493U CN 219761493 U CN219761493 U CN 219761493U CN 202320262714 U CN202320262714 U CN 202320262714U CN 219761493 U CN219761493 U CN 219761493U
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- 238000003466 welding Methods 0.000 title claims abstract description 31
- 230000007306 turnover Effects 0.000 claims abstract description 5
- 239000013078 crystal Substances 0.000 claims description 23
- 238000005452 bending Methods 0.000 claims description 22
- 239000003990 capacitor Substances 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 5
- 238000005476 soldering Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 150000003071 polychlorinated biphenyls Chemical group 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
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Abstract
The utility model relates to the field of rotary table type PCB long pin element inserting and welding equipment, and discloses rotary table type PCB long pin element inserting and welding equipment, which comprises: the device comprises a sliding table welding mechanism, a supporting frame, an annular workpiece table, a base, an electronic element guiding mechanism and a PCB overturning mechanism; the welding mechanism of the sliding table is arranged at the top end of the supporting frame, the supporting frame is arranged on two sides of the base, the annular workpiece table is arranged above the base, the guiding mechanism of the electronic element is arranged above the base and in front of the annular workpiece table, and the turnover mechanism of the PCB is arranged at the center of the base and extends out of the annular workpiece table. When the electronic component guide mechanism works, the electronic component guide mechanism enables the installation of the electronic component with the long pin to be more convenient, and the installed electronic component is welded, so that the production efficiency is improved, and the labor intensity of workers is reduced.
Description
[ field of technology ]
The utility model relates to the field of PCB electronic component installation and welding of small and medium enterprises, and designs a turntable type PCB long pin component inserting and welding device for improving the efficiency of PCB electronic component installation, wherein the aperture of the PCB electronic component installation and the center distance between holes are small, and the pins of the electronic component are slender and easy to bend, so that the pins are not easy to align during manual installation, and manual bending is required, thus the production efficiency is low, the labor intensity is high and the labor cost is high.
[ background Art ]
In the electronic industry, various electronic components need to be installed on a PCB, for installing some electronic components such as capacitors, crystal oscillators, diodes and the like, because the PCB is high in integration level, small in installation aperture, long in electronic component pins and flexible, manual operation is adopted in small and medium enterprises, and for the PCB needing double-sided installation of the electronic components, the PCB needs to be turned manually for inserting and welding the electronic components, so that the assembly efficiency is low and the labor cost is high.
[ utility model ]
The utility model provides rotary disc type PCB long pin element inserting and welding equipment for solving the problem of low efficiency of manually assembling PCB electronic elements in the prior middle-small enterprises, so as to improve the efficiency of PCB electronic element inserting.
In order to achieve the above object, the present utility model is realized by the following technical scheme: a rotary disc type PCB long pin element inserting and welding device is characterized in that: the device comprises a sliding table welding mechanism, a supporting frame, an annular workpiece table, a base, an electronic element guiding mechanism and a PCB overturning mechanism; the welding mechanism of the sliding table is arranged at the top end of the supporting frame, the supporting frame is arranged on two sides of the base, the annular workpiece table is arranged above the base, the guiding mechanism of the electronic element is arranged above the base and in front of the annular workpiece table, and the turnover mechanism of the PCB is arranged at the center of the base and extends out of the annular workpiece table.
The annular workpiece table comprises a workpiece table, a motor, a turntable and a bending mechanism; eight PCB positioning tables are evenly distributed on the workpiece table, eight grooves with certain angles are formed in the workpiece table, the workpiece table is arranged on the turntable, the turntable is driven by a motor, and the bending mechanism penetrates through the groove right in front of the workpiece table and is fixed on the base.
The electronic element installation guide mechanism comprises a crystal oscillator element, a crystal oscillator element guide sleeve, two guide sleeve sliding tables, two miniature telescopic cylinders, a guide sleeve base, a capacitor element guide sleeve, a closed baffle and a capacitor element; the crystal oscillator element guide sleeve is connected with the miniature telescopic cylinder, the two guide sleeve sliding tables are arranged on the guide sleeve base, the two miniature telescopic cylinders are respectively fixed on the two guide sleeve sliding tables, the capacitor element guide sleeve is fixed on the guide sleeve sliding tables, and the sealing baffle is connected with the miniature telescopic cylinder.
The utility model has the beneficial effects that: the rotary disc type PCB long pin element inserting and welding equipment is simple in structure, small in occupied area, capable of achieving quick inserting and welding of electronic elements at different hole positions on a PCB, improving the installation efficiency of the PCB, low in cost, convenient to install and maintain, easy to operate and capable of reducing labor intensity.
[ description of the drawings ]
Fig. 1 is a schematic diagram of the whole structure of a turntable type PCB long pin component inserting and welding apparatus.
Fig. 2 is a schematic diagram of a slide table welding mechanism.
Fig. 3 is a schematic view of the structure of the annular workpiece table.
Fig. 4 is a schematic diagram of a turntable structure.
Fig. 5 is a schematic diagram of a bending mechanism.
Fig. 6 is a schematic view of an electronic component guiding mechanism.
Fig. 7 is a schematic view showing the detachment of the electronic component guiding mechanism (crystal oscillator component guiding).
Fig. 8 is a schematic view showing the detachment of the electronic component guide mechanism (capacitive component guide).
Fig. 9 is a schematic diagram of a PCB board tilting mechanism.
The drawings are marked: slipway welding mechanism 1, support frame 2, annular workpiece table 3, base 4, electronic component guiding mechanism 5, PCB board tilting mechanism 6, welding machine 101, triaxial slipway 102, workpiece table 301, motor 302, turntable 303, indexing turntable 3031, turntable base 3032, bending mechanism 304, bending plate 3041, return spring 3042, bending base 3043, PCB board 305, crystal oscillator element 501, crystal oscillator element guide sleeve 502, two guide sleeve slipways 503 and 506, two miniature telescopic cylinders 504 and 507, guide sleeve base 505, capacitor element guide sleeve 508, closing baffle 509, capacitor element 510, motor 601, two pneumatic clamping jaws 602 and 604, electric telescopic rod 603, output shaft 605, large gear 606, and small gear 607.
[ detailed description ] of the utility model
A turret PCB long pin component mounting and soldering apparatus as shown in fig. 1, comprising: the device comprises a sliding table welding mechanism 1, a supporting frame 2, an annular workpiece table 3, a base 4, an electronic element guiding mechanism 5 and a PCB overturning mechanism 6; the welding mechanism 1 is arranged at the top end of the supporting frame 2, the supporting frame 2 is arranged on two sides of the base 4, the annular workpiece table 3 is arranged above the base 4, the electronic element guiding mechanism 5 is arranged above the base 4 and in front of the annular workpiece table 3, and the PCB turnover mechanism 6 is arranged at the center of the base 4 and extends out of the annular workpiece table.
As shown in fig. 2, the sliding table welding mechanism 1 comprises a welding machine 101 and a three-axis sliding table 102, wherein the welding machine 101 is installed below the Z axis of the three-axis sliding table, the welding machine 101 can be moved to a welding position through the three-axis sliding table, and the three-axis sliding table 102 is installed on the support frame 2.
As shown in fig. 3, 4 and 5, the annular workpiece table 3 includes a workpiece table 301, a motor 302, a turntable 303, an indexing turntable 3031, a turntable base 3032, a bending mechanism 304, a bending plate 3041, a return spring 3042 and a bending base 3043; eight PCB positioning tables are evenly distributed on the workpiece table 301, eight grooves with a certain angle are formed in the workpiece table 301, the eight PCB positioning tables are installed on the indexing turntable 3031, the indexing turntable 3031 is driven to rotate by a motor 302, the bending mechanism 304 is connected with a bending plate 3041 and a bending base 3043 through a return spring 3042, the bending plate 3041 penetrates through the groove right in front of the workpiece table 301, the bending mechanism 304 is fixed on the base 4, the PCB 305 is placed on the workpiece table 301, when the workpiece table 301 works, the bending plate 3041 keeps a vertical state under the action of the return spring 3042 at the position of the groove, pins of an inserted electronic element are bent, and the bending plate 3041 is separated from the vertical state under the action of the workpiece table 301 at the position without the groove.
As shown in fig. 6, 7 and 8, the electronic component guiding mechanism 5 includes a crystal oscillator 501, a crystal oscillator guiding sleeve 502, two guiding sleeve sliding tables 503 and 506, two micro telescopic cylinders 504 and 507, a guiding sleeve base 505, a capacitor component guiding sleeve 508, a sealing baffle 509 and a capacitor component 510; the crystal oscillator element guide sleeve 502 is connected with the miniature telescopic cylinder 504 and can move, the two guide sleeve sliding tables 503 and 506 are installed on the guide sleeve base 505, the positions of the guide sleeve sliding tables 503 and 506 can be adjusted according to the positions of installation holes of the PCB 305, the two miniature telescopic cylinders 504 and 507 are respectively fixed on the guide sleeve sliding tables 503 and 506, the capacitor element guide sleeve 508 is fixed on the guide sleeve sliding table 506, the sealing baffle 509 is connected with the miniature telescopic cylinder 507 and moves, a sealing area can be formed with the capacitor element guide sleeve 508, the guide sleeves 502 and 508 adopt a semi-conical hole structure, the installation direction of the capacitor element 510 is parallel to the long axis direction of the PCB 305, and the installation direction of the crystal oscillator element 501 is vertical to the long axis direction of the PCB 305 and is reversely installed.
As shown in fig. 9, the PCB board tilting mechanism 6 includes a motor 601, two pneumatic clamping jaws 602 and 604, an electric telescopic rod 603, an output shaft 605, a large gear 606, and a small gear 607; the motor 601, the output shaft 605, the large gear 606 and the small gear 607 are cooperatively arranged as a primary speed reducer and are arranged above the electric telescopic rod 603, the pneumatic clamping jaws 602 and 604 are arranged at two ends of the output shaft 605 and can synchronously rotate along with the output shaft 605, the electric telescopic rod 603 is arranged on the base 2 through the center of the annular workpiece table 301, and the center shaft of the electric telescopic rod 603 coincides with the center shaft of the workpiece table 301 and extends out of the workpiece table 301.
In this embodiment, the PCB 305 is placed on the first station of the annular workpiece, the annular workpiece table 3 rotates, the PCB 305 is driven to rotate to the position of the capacitor element guide sleeve 508, the closed baffle 509 forms a closed area with the capacitor element guide sleeve 508 under the pushing of the micro telescopic cylinder 507, the capacitor element 510 is installed, the installation is completed, the micro telescopic cylinder 507 contracts, the closed baffle 509 is pulled back, the capacitor element 510 is pressed down, the annular workpiece table 3 rotates (the bending mechanism 304 bends the pins of the capacitor element 510 during rotation), then the PCB 305 reaches the position of the PCB turnover mechanism 6, the cylinder clamping jaws 602 and 604 are closed to clamp the PCB, the electric telescopic rod 603 extends for a certain length, the motor 601 rotates, the cylinder clamping jaws 602 and 604 clamp the PCB to turn 180 °, then the electric telescopic rod 603 resets, the cylinder clamping jaws 602 and 604 reset, (during the turning process, the second PCB is placed, the closed baffle 509 resets), the annular workpiece table 3 is driven to rotate to the position of the crystal oscillator element guide sleeve 502, the crystal oscillator element 501 is installed, after the installation, the crystal oscillator element guide sleeve 502 is rotated under the action of the micro telescopic cylinder 504, the crystal oscillator element 501 is bent down by the action of the micro cylinder 504, the crystal oscillator element 501 is bent back to the crystal oscillator element 501, and the crystal oscillator element 502 rotates (during bending mechanism 304 is reset) during the bending mechanism is reset; the assembly process of the electronic components of the 2 nd, 3 rd and 4 th PCBs is the same as the assembly process of the electronic components of the 1 st PCB 305; when the 5 th PCB electronic component is assembled, the welding machine 101 moves to the pin of the capacitor element 510 of the 1 st PCB 305 through the triaxial sliding table 102 to weld, the 1 st PCB 305 is turned over while the 5 th PCB is turned over, the welding mechanism 101 moves to the pin of the crystal oscillator element 501 of the 1 st PCB 305 through the triaxial sliding table 102 to weld when the crystal oscillator element 501 of the 5 th PCB is assembled, and the assembly process of the PCB electronic components after the 5 th PCB is the same as the assembly process of the 5 th PCB electronic component.
Claims (3)
1. A rotary disc type PCB long pin element inserting and welding device is characterized in that: the device comprises a sliding table welding mechanism, a supporting frame, an annular workpiece table, a base, an electronic element guiding mechanism and a PCB overturning mechanism; the welding mechanism of the sliding table is arranged at the top end of the supporting frame, the supporting frame is arranged on two sides of the base, the annular workpiece table is arranged above the base, the guiding mechanism of the electronic element is arranged above the base and in front of the annular workpiece table, and the turnover mechanism of the PCB is arranged at the center of the base and extends out of the annular workpiece table.
2. The turret PCB long pin component mounting and soldering apparatus of claim 1, wherein: the annular workpiece table comprises a workpiece table, a motor, a turntable and a bending mechanism; eight PCB positioning tables are evenly distributed on the workpiece table, eight grooves with certain angles are formed in the workpiece table, the workpiece table is arranged on the turntable, the turntable is driven by a motor, and the bending mechanism penetrates through the grooves right in front of the workpiece table and is fixed on the base.
3. The turret PCB long pin component mounting and soldering apparatus of claim 1, wherein: the electronic element guide mechanism comprises a crystal oscillator element, a crystal oscillator element guide sleeve, two guide sleeve sliding tables, two miniature telescopic cylinders, a guide sleeve base, a capacitor element guide sleeve, a closed baffle and a capacitor element; the crystal oscillator element guide sleeve is connected with the miniature telescopic cylinder, the two guide sleeve sliding tables are arranged on the guide sleeve base, the two miniature telescopic cylinders are respectively fixed on the two guide sleeve sliding tables, the capacitor element guide sleeve is fixed on the guide sleeve sliding tables, and the sealing baffle is connected with the miniature telescopic cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320262714.4U CN219761493U (en) | 2023-02-20 | 2023-02-20 | Turntable type PCB long pin element inserting and welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320262714.4U CN219761493U (en) | 2023-02-20 | 2023-02-20 | Turntable type PCB long pin element inserting and welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219761493U true CN219761493U (en) | 2023-09-26 |
Family
ID=88086976
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320262714.4U Active CN219761493U (en) | 2023-02-20 | 2023-02-20 | Turntable type PCB long pin element inserting and welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219761493U (en) |
-
2023
- 2023-02-20 CN CN202320262714.4U patent/CN219761493U/en active Active
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| GR01 | Patent grant |