CN219758570U - Device for manufacturing heliostat mirror surface curvature - Google Patents
Device for manufacturing heliostat mirror surface curvature Download PDFInfo
- Publication number
- CN219758570U CN219758570U CN202321021507.6U CN202321021507U CN219758570U CN 219758570 U CN219758570 U CN 219758570U CN 202321021507 U CN202321021507 U CN 202321021507U CN 219758570 U CN219758570 U CN 219758570U
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- bolts
- heliostat
- tray
- radius
- heights
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 4
- 239000010935 stainless steel Substances 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims abstract description 3
- 239000006096 absorbing agent Substances 0.000 description 13
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Optical Elements Other Than Lenses (AREA)
Abstract
The utility model discloses a device for manufacturing the mirror surface curvature of a heliostat, which comprises a tray for supporting the heliostat and a back plate for bonding the heliostat, wherein a plurality of bolts with different heights are arranged on the tray, one bolt is arranged at the center of the tray, the rest bolts are distributed on circumferences with different radiuses taking the center of the tray as the center, the heights of the bolts on the circumferences with the same radius are the same, and the heights of the bolts are reduced along with the increase of the radius; the backboard comprises a stainless steel frame and a plurality of gaskets arranged on the frame, the installation height of the gaskets is matched with the radian of the back of the heliostat, and the height of the gasket positioned on the outer side is higher than that of the gasket positioned on the inner side. The device disclosed by the utility model has a simple structure, is convenient for manufacturing the concave heliostat, is convenient for automatic production, and improves the production efficiency of the heliostat.
Description
Technical Field
The utility model relates to a heliostat processing tool, in particular to a device for manufacturing the mirror surface curvature of a heliostat.
Background
The tower type photo-thermal technology utilizes thousands of heliostats to focus sunlight on a heat absorber arranged at the top of a heat absorption tower, heats a heat transfer medium and converts solar energy into available high-grade heat energy. The sun tracking and focusing of the heliostat become one of key technologies of tower type photo-thermal utilization, the heliostat can reflect sunlight to a specific position on the heat absorber through real-time sun tracking, and the shape and the size of reflection light spots greatly influence the distribution of the light spots on the heat absorber and the cutting efficiency of the heat absorber.
With the high parameter and large capacity of the tower type photo-thermal commercial project, the field area of heliostats and the arrangement height of heat absorbers are greatly increased, and taking a 100MW photo-thermal power generation project as an example, the horizontal distance from the furthest heliostat to the heat absorber tower is more than 1000 meters, the central height of the heat absorber is 210 meters, and the distance from the heliostat to the central position of the heat absorber is more than 1020 meters. Because the sun rays actually have a certain cone angle, the light spots reflected by the planar heliostat are spread in long distance and then are dispersed into light spots with larger areas, and if the light spot areas are larger than the sections of the light receiving surfaces of the heat absorbers, certain energy loss can be generated, so that the cutting efficiency of the heat absorbers is reduced.
When the concave heliostat is adopted in the heliostat field, the curvature radius of the heliostat can be determined according to the position of the heliostat away from the heat absorber, sunlight is focused on the heat absorber, the size of reflection light spots of the heliostat is reduced, and the cutting efficiency of the heat absorber is improved. Thus, there is a need to produce heliostats with a certain curvature. The existing heliostat production process is flat mirror type, the production cost of the concave mirror is high, and the design and production requirements of a large-scale heliostat field cannot be met. There is a need for a convenient and efficient device for manufacturing concave heliostats that addresses the shortcomings of the prior art.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a device for manufacturing the mirror surface curvature of a heliostat, so as to achieve the purposes of facilitating manufacturing of a concave heliostat, having a simple structure, facilitating automatic production and improving the production efficiency of the heliostat.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
the device for manufacturing the mirror surface curvature of the heliostat comprises a tray for supporting the heliostat and a backboard for bonding the heliostat, wherein a plurality of bolts with different heights are arranged on the tray, the bolts are distributed on circumferences with different radiuses taking the center of the tray as the center of a circle, the heights of the bolts on the circumferences with the same radius are the same, and the heights of the bolts are reduced along with the increase of the radius; the backboard comprises a stainless steel frame and a plurality of gaskets arranged on the frame, the installation height of the gaskets is matched with the radian of the back of the heliostat, and the height of the gasket positioned on the outer side is higher than that of the gasket positioned on the inner side.
In the above scheme, the heliostat is rectangular, and the tray and the backboard are rectangular.
In the above scheme, the heliostat dimensions are 2030mm×1070mm×3mm.
In the scheme, the bolts comprise bolts 1 to 6, wherein the bolt 1 is positioned in the center of the tray; 6 bolts 2 are uniformly distributed on the circumference with the radius of R1; 10 bolts 3 are uniformly distributed on the circumference with the radius of R2; the number of bolts 4 is 10, and 5 bolts are respectively arranged on the left side and the right side and are uniformly distributed on an arc with the radius of R3; the number of bolts 5 is 12, and 6 bolts on the left side and the right side are uniformly distributed on an arc with the radius of R4; the number of the bolts 6 is 10, and the bolts are evenly distributed on the circular arcs with the radius of R5 at the left side and the right side of the bolts 5; r5 > R4 > R3 > R2 > R1.
In the scheme, the heights of the bolt rods of the bolts are the same, the heights of the bolt heads are different, the heights of the bolt heads of the No. 1 bolts are the highest, and the heights of the bolt heads of the No. 6 bolts are the lowest.
In the scheme, the depths of the threaded holes formed in the tray are the same.
Preferably, 12 gaskets are mounted on the back plate.
Through the technical scheme, the device for manufacturing the heliostat mirror surface curvature has the following beneficial effects:
according to the utility model, bolts with different heights are arranged on the tray, so that the set curvature can be added to the single-sided heliostat, and the condensation efficiency is improved; meanwhile, the production process of the heliostat can be standardized, automatic production is facilitated, and the assembly production efficiency of the heliostat is improved. The tray of the utility model can be reused for continuously producing a large number of concave heliostats.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a schematic view of a tray according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a bolt construction;
FIG. 3 is a top view of a back plate;
FIG. 4 is a schematic view in section A-A of FIG. 3;
fig. 5 is a front view of heliostats placed on a tray.
In the figure, 1, a tray; 2. a back plate; 3. heliostats; 4. a bolt; 41. a bolt rod; 42. a bolt head; 5. a frame; 6. a gasket.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
The utility model provides an apparatus for manufacturing concave heliostats 3, comprising a tray 1 for supporting heliostats 3 and a back plate 2 for bonding heliostats 3.
The small heliostat 3 of the utility model is rectangular and has dimensions 2030mm×1070mm×3mm. Before processing, the heliostat 3 is processed by a plane mirror, and the tray 1 and the backboard 2 designed for the heliostat 3 are rectangular.
As shown in fig. 1, a plurality of bolts 4 with different heights are mounted on the tray 1, the bolts 4 are distributed on circumferences with different radiuses taking the center of the tray 1 as the center, the bolts 4 on circumferences with the same radius have the same height, and the heights of the bolts 4 decrease with the increase of the radius. In the embodiment, the bolts 4 comprise bolts 1 to 6, wherein a bolt D1 of the number 1 is positioned in the center of the tray 1; 6 bolts D2 are uniformly distributed on the circumference with the radius of R1; 10 bolts D3 are uniformly distributed on the circumference with the radius of R2; the number of bolts D4 is 10, the number of bolts D4 is 5 on the left side and the right side, and the bolts D4 are uniformly distributed on an arc with the radius of R3; the number of bolts D5 is 12, 6 bolts are respectively arranged on the left side and the right side, and the bolts D5 are uniformly distributed on an arc with the radius of R4; the number of the bolts D6 is 10, the number of the bolts D6 is 5 on the left side and the right side, and the bolts D6 are uniformly distributed on an arc with the radius of R5; r5 > R4 > R3 > R2 > R1.
In this embodiment, as shown in fig. 2, the bolt shafts 41 of the bolts 4 are all the same in height, the bolt heads 42 are different in height, and the bolt head of the No. 1 bolt D1 is the highest, and the bolt head of the No. 6 bolt D6 is the lowest. The screw hole depth of seting up on the tray 1 is the same, can guarantee like this that the degree of depth that bolt 4 precesses is the same, easy to assemble and control camber. The radius of curvature of heliostat 3 can be determined by adjusting the height of bolts 4.
As shown in fig. 3, the back plate 2 comprises a stainless steel frame 5 and a plurality of gaskets 6 mounted on the frame 5, the mounting height of the gaskets 6 is matched with the radian of the back surface of the heliostat 3, as shown in fig. 4, the height of the gaskets 6 positioned at the outer side is higher than that of the gaskets 6 positioned at the inner side, and a certain height difference delta exists between the gaskets 6 at the inner side and the outer side so as to adapt to the curvature of the heliostat 3. In this embodiment, a total of 12 spacers 6 are distributed on the outer side of the frame 5 and on the inner frame.
The procedure for manufacturing the concave heliostat 3 is as follows:
(1) The heliostat 3 is placed on the tray 1 with the mirror surface facing downwards, and can be tightly attached to the bolt 4 due to the gravity and elasticity of the lens, as shown in fig. 5, a concave mirror with a certain curvature is formed, and the curvature of the concave mirror is consistent with that of a curved surface formed by the bolt 4;
(2) The same volume of adhesive is applied to 12 different bonding positions on the back surface of the heliostat 3, and the positions of the adhesive correspond to the positions of gaskets 6 on the back plate 2;
(3) Aligning and pressing the gasket 6 on the backboard 2 to adhere the adhesive on the back of the heliostat 3;
(4) Waiting for the adhesive to cure, completing the bonding of the mirror surface of the heliostat 3 and the back plate 2, thereby manufacturing the heliostat 3 having a certain curvature.
The pallet 1 of the present utility model can be reused for continuous mass production of concave heliostats 3.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. The device for manufacturing the heliostat mirror surface curvature is characterized by comprising a tray for supporting the heliostat and a back plate for bonding the heliostat, wherein a plurality of bolts with different heights are arranged on the tray, one bolt is arranged at the center of the tray, the rest bolts are distributed on circumferences with different radiuses taking the center of the tray as the center, the heights of the bolts on the circumferences with the same radius are the same, and the heights of the bolts are reduced along with the increase of the radius; the backboard comprises a stainless steel frame and a plurality of gaskets arranged on the frame, the installation height of the gaskets is matched with the radian of the back of the heliostat, and the height of the gasket positioned on the outer side is higher than that of the gasket positioned on the inner side.
2. The apparatus for producing heliostat mirror curvature of claim 1, wherein the heliostat is rectangular, and the tray and back plate are rectangular.
3. An apparatus for producing heliostat mirror curvature according to claim 1 or 2, wherein the heliostat dimensions are 2030mm x 1070mm x 3mm.
4. An apparatus for producing heliostat mirror curvature of claim 1, wherein the bolts comprise bolts 1-6, wherein the bolt 1 is located at the center of the tray; 6 bolts 2 are uniformly distributed on the circumference with the radius of R1; 10 bolts 3 are uniformly distributed on the circumference with the radius of R2; the number of bolts 4 is 10, and 5 bolts are respectively arranged on the left side and the right side and are uniformly distributed on an arc with the radius of R3; the number of bolts 5 is 12, and 6 bolts on the left side and the right side are uniformly distributed on an arc with the radius of R4; the number of the bolts 6 is 10, and the bolts are evenly distributed on the circular arcs with the radius of R5 at the left side and the right side of the bolts 5; r5 > R4 > R3 > R2 > R1.
5. The apparatus of claim 4, wherein the bolts have the same bolt shaft height, different bolt head heights, and the No. 1 bolt head has the highest height and the No. 6 bolt head has the lowest height.
6. An apparatus for producing heliostat mirror curvature of claim 5, wherein the threaded holes formed in the trays are all the same depth.
7. An apparatus for producing heliostat mirror curvature of claim 1, wherein 12 shims are mounted on the back plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321021507.6U CN219758570U (en) | 2023-05-04 | 2023-05-04 | Device for manufacturing heliostat mirror surface curvature |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321021507.6U CN219758570U (en) | 2023-05-04 | 2023-05-04 | Device for manufacturing heliostat mirror surface curvature |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219758570U true CN219758570U (en) | 2023-09-26 |
Family
ID=88088410
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321021507.6U Active CN219758570U (en) | 2023-05-04 | 2023-05-04 | Device for manufacturing heliostat mirror surface curvature |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219758570U (en) |
-
2023
- 2023-05-04 CN CN202321021507.6U patent/CN219758570U/en active Active
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