CN219756072U - Water leakage detection alarm system for cleaning pipeline of wire making roller equipment - Google Patents
Water leakage detection alarm system for cleaning pipeline of wire making roller equipment Download PDFInfo
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- CN219756072U CN219756072U CN202320934109.7U CN202320934109U CN219756072U CN 219756072 U CN219756072 U CN 219756072U CN 202320934109 U CN202320934109 U CN 202320934109U CN 219756072 U CN219756072 U CN 219756072U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 130
- 238000004140 cleaning Methods 0.000 title claims abstract description 40
- 238000001514 detection method Methods 0.000 title claims abstract description 35
- 238000005507 spraying Methods 0.000 claims abstract description 50
- 238000004891 communication Methods 0.000 claims abstract description 38
- 238000012423 maintenance Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 230000005856 abnormality Effects 0.000 abstract description 2
- 239000007921 spray Substances 0.000 description 6
- 239000000779 smoke Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a water leakage detection alarm system for a cleaning pipeline of a wire-making roller device, which is characterized in that the wire-making roller device is controlled by a central control unit, a main control unit controls the central control unit, and the central control unit controls an alarm unit and an air supply unit; the plurality of silk making roller devices are respectively connected with the plurality of cleaning pipelines, and the plurality of detection units are respectively connected with the plurality of cleaning pipelines; the spraying pipeline is connected with the air supply unit and is in communication connection with the local control unit; the detection unit is connected with the spraying pipeline, and the water flow meter is connected with a floor drain; the pneumatic ball valve is connected with the air supply unit, and the water flowmeter is connected with the local control unit in a communication way. According to the utility model, the bypass branch is added after the pipeline is cleaned, and the water flowmeter is added in the bypass branch, so that whether the water leakage phenomenon exists or not can be timely detected, maintenance personnel can timely find abnormality, the waste of water resources and quality accidents are reduced, and the water leakage detection system belongs to the technical field of water leakage detection systems.
Description
Technical Field
The utility model relates to the technical field of water leakage detection systems, in particular to a water leakage detection alarm system for a cleaning pipeline of a wire-making roller device.
Background
The most important production equipment of wire making line is roller equipment such as conditioning, reinforced, and its effect mainly processes the different states of wire making material, for example: the moisture regaining cylinder is used for loosening the blades sufficiently, so that the blades are heated and humidified, and the flexibility of materials is improved, thereby meeting the technological requirements of different links of silk making. At present, a cylinder type equipment cleaning device has the advantages that tiny impurity particles exist in water, a filter cannot be completely filtered, a valve core is easy to wear after long-term use, and meanwhile, the condition that the valve core is blocked and closed is not in place exists, so that problems are found after quality accidents are caused by the flowing of cleaning water into a cylinder in the material passing process, better detection is not performed in advance, and therefore, a set of detection system is required to be designed to be capable of timely finding out water leakage, quality accidents are reduced, and meanwhile, waste of water resources is reduced.
Disclosure of Invention
Aiming at the technical problems existing in the prior art, the utility model aims at: the water leakage detection alarm system for the cleaning pipeline of the wire making roller equipment is provided, and after the bypass branch is added after the corner valve of the cleaning pipeline is cleaned, the water flowmeter is added on the branch, so that whether the water leakage phenomenon exists can be timely detected, maintenance personnel can timely find out abnormality, and the waste of water resources and quality accidents are reduced.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the water leakage detection alarm system for the cleaning pipeline of the wire making roller equipment comprises a main control unit, a central control unit, an alarm unit, an air supply unit, a plurality of wire making roller equipment, a plurality of cleaning pipelines and a plurality of detection units; the central control unit is in communication connection with the main control unit, the alarm unit is in communication connection with the central control unit, and the air supply unit is in communication connection with the central control unit; the wire making roller equipment is provided with a local control unit, the plurality of local control units are all in communication connection with the central control unit, the plurality of wire making roller equipment is respectively connected with a plurality of cleaning pipelines, and the plurality of detection units are respectively connected with the plurality of cleaning pipelines; the cleaning pipeline comprises a water source, a first stop valve, a water source pressure gauge and a spraying pipeline, and the water source, the first stop valve, the water source pressure gauge and the spraying pipeline are connected through pipelines in sequence; the spraying pipeline is provided with an angle valve, the angle valve is connected with the air supply unit, and the angle valve is in communication connection with the local control unit; the detection unit comprises a bypass branch, a second stop valve, a pneumatic ball valve and a water flowmeter, wherein the bypass branch, the second stop valve, the pneumatic ball valve and the water flowmeter are sequentially connected through pipelines, the bypass branch is connected with a spraying pipeline, the water pressure required by the connection part of water source water to the bypass branch and the spraying pipeline is a, the water pressure required by the connection part of water source water to the nozzle of the spraying pipeline is b, a is less than b, and the water flowmeter is connected with a floor drain through a pipeline; the pneumatic ball valve is connected with the air supply unit, and the water flowmeter is connected with the local control unit in a communication way.
As one preferable mode, the spraying pipeline comprises a first four-way joint, three nozzles and three spraying branches, one ends of the three spraying branches are connected with the first four-way joint, and the first four-way joint is connected with a water source pressure gauge through a pipeline; the number of the angle valves is three, the three angle valves are respectively connected with three spraying branches, and the three nozzles are respectively connected with the other ends of the three spraying branches; the bypass branch is connected with the three spraying branches, and the connection part of the bypass branch and the spraying branch is positioned between the nozzle and the angle valve; the three angle valves are all connected with the air supply unit and are all connected with the local control unit in a communication mode.
Preferably, the bypass branch comprises three drainage branches, one ends of the three drainage branches are respectively connected with the three spraying branches, and the connection part of the drainage branches and the spraying branches is positioned between the nozzle and the angle valve; the number of the second stop valves, the pneumatic ball valves and the water flow meters is three, and the other ends of the three drainage branches are respectively connected with the three second stop valves; the three second stop valves are respectively connected with three pneumatic ball valves, the three pneumatic ball valves are respectively connected with three water flow meters, and the three water flow meters are connected with the floor drain through a second four-way joint.
Preferably, the air supply unit comprises an air source, a pressure reducing valve and a valve island, the air source, the pressure reducing valve and the valve island are sequentially connected through pipelines, all angle valves are connected with the valve island, the valve island is in communication connection with the central control unit, and all pneumatic ball valves are connected with the valve island.
As one preferable mode, the alarm unit comprises a buzzer, a flashing lamp and a red-green warning lamp, and the buzzer, the flashing lamp and the red-green warning lamp are all in communication connection with the central control unit.
Preferably, the nozzle is of a funnel-like configuration.
Preferably, the central control unit is a PLC control system.
In general, the utility model has the following advantages:
1. according to the water leakage detection alarm system, when the valve is damaged in the cleaning pipeline, water can be timely discharged through the bypass branch, so that the hidden quality hazards caused by wet mass smoke and even yellow spot smoke generated in roller equipment are avoided, water leakage can be timely found through the local control unit, the alarm unit is controlled to give out an alarm through the central control unit, and the total control unit informs workers of timely maintenance, so that the waste of water resources is reduced.
2. The water leakage detection alarm system is characterized in that: the water pressure required by the connection part of the water source, the bypass branch and the spraying pipeline is a, the water pressure required by the connection part of the water source, the spraying pipeline and the spraying port is b, a is less than b, so that when the cleaning pipeline leaks water, the water preferentially flows out of the bypass branch and cannot flow out of the nozzle.
Drawings
FIG. 1 is a schematic diagram of a water leakage detection alarm system for a cleaning pipeline of a wire making roller device.
The system comprises a water source 31, a first stop valve 32, a water source pressure gauge 33, a first four-way joint 34, a control unit at the center of the water source 35, a cleaning signal 36, a gas source 37, a pressure reducing valve 38, a valve island 39, a floor drain 40, a second stop valve A41, a second stop valve B42, a second stop valve C43, a first pneumatic ball valve 44-1, a second pneumatic ball valve 44-2, a third pneumatic ball valve 44-3, a third pneumatic ball valve 45, an angle valve C46, an angle valve A47, a nozzle C48, a nozzle B49, a nozzle A50, a first water flow meter 51-1, a second water flow meter 51-2, a third water flow meter 51-3, an alarm unit 52 and a local control unit 53, and a local control unit 54 is a total control unit.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "inner", "front", "rear", "left", "right", etc., are based on directions or positional relationships shown in the drawings, or directions or positional relationships in which the inventive product is conventionally put in use, are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1, the water leakage detection alarm system for cleaning pipelines of the wire-making roller equipment provided by the embodiment comprises a total control unit 54, a central control unit 35, an alarm unit 52, an air supply unit, a plurality of wire-making roller equipment, a plurality of cleaning pipelines and a plurality of detection units; the central control unit is in communication connection with the main control unit, the alarm unit is in communication connection with the central control unit, and the air supply unit is in communication connection with the central control unit; the wire making roller equipment is provided with a local control unit, the plurality of local control units are all in communication connection with the central control unit, the plurality of wire making roller equipment is respectively connected with a plurality of cleaning pipelines, and the plurality of detection units are respectively connected with the plurality of cleaning pipelines; the cleaning pipeline comprises a water source 31, a first stop valve 32, a water source pressure gauge 33 and a spraying pipeline, and the water source, the first stop valve, the water source pressure gauge and the spraying pipeline are connected through pipelines in sequence; the spraying pipeline is provided with an angle valve, the angle valve is connected with the air supply unit, and the angle valve is in communication connection with the local control unit; the detection unit comprises a bypass branch, a second stop valve, a pneumatic ball valve and a water flowmeter, wherein the bypass branch, the second stop valve, the pneumatic ball valve and the water flowmeter are sequentially connected through pipelines, the bypass branch is connected with a spraying pipeline, the water pressure required by the connection position of the water source from the water source to the bypass branch and the spraying pipeline is a, the water pressure required by the water source from the water source to the nozzle of the spraying pipeline is b, a is less than b, and therefore when the water leakage condition occurs in the cleaning pipeline, the water flows out of the bypass branch preferentially, and cannot flow out of the nozzle, so that the water does not flow into roller equipment, and wet mass smoke and even the hidden quality trouble of macular smoke are avoided. The water flowmeter is connected with a floor drain 40 through a pipeline so as to directly discharge the leaked water; the pneumatic ball valve is connected with the air supply unit, and the water flowmeter is connected with the local control unit in a communication way.
The control unit of this embodiment includes wire making cylinder equipment local control unit, central control unit and total control unit, and wire making cylinder equipment local control unit and central control unit communication connection, central control unit pass through the network switch and are connected with total control unit communication, and the angle valve is connected with wire making cylinder equipment local control unit communication, and air feed unit and central control unit communication connection, alarm unit and central control unit communication connection. The central control unit 35 in this embodiment is a PLC control system commonly used in the prior art, and the central control unit 35 collects and judges flow meters of different cylinder devices and transmits signals to the alarm device and the overall control unit. When the number of the yarn making roller devices is one, the local control unit of the yarn making roller device is in communication connection with the central control unit 35, and the central control unit 35 is in communication connection with the overall control unit, namely, the central control unit 35 and the overall control unit only control one yarn making roller device.
The spraying pipeline comprises a first four-way joint 34, three nozzles and three spraying branches, one ends of the three spraying branches are connected with the first four-way joint, and the first four-way joint is connected with a water source pressure gauge through a pipeline; the number of the angle valves is three, the three angle valves are respectively connected with three spraying branches, and the three nozzles are respectively connected with the other ends of the three spraying branches; the bypass branch is connected with the three spraying branches, and the connection part of the bypass branch and the spraying branch is positioned between the nozzle and the angle valve; the three angle valves are all connected with the air supply unit and are all connected with the local control unit in a communication mode. In this embodiment, the three angle valves are angle valve a47, angle valve B46 and angle valve C45, and the three nozzles are nozzle a50, nozzle B49 and nozzle C48, respectively; angle valve a47, angle valve B46, and angle valve C45 correspond to nozzle a50, nozzle B49, and nozzle C48, respectively; the angle valve A47, the angle valve B46 and the angle valve C45 are pneumatic control angle valves, the angle valve A47, the angle valve B46 and the angle valve C45 are provided with closed in-place detection switches, the in-place detection switches of the angle valve A47, the angle valve B46 and the angle valve C45 are in communication connection with a local control unit of the yarn making roller equipment, and pneumatic parts of the angle valve A47, the angle valve B46 and the angle valve C45 are connected with a valve island.
The bypass branch comprises three drainage branches, one ends of the three drainage branches are respectively connected with the three spraying branches, and the connection part of the drainage branches and the spraying branches is positioned between the nozzle and the angle valve; the number of the second stop valves, the pneumatic ball valves and the water flow meters is three, and the other ends of the three drainage branches are respectively connected with the three second stop valves; the three second stop valves are respectively connected with three pneumatic ball valves, the three pneumatic ball valves are respectively connected with three water flow meters, and the three water flow meters are connected with the floor drain through a second four-way joint. Three second stop valves are respectively connected to the three drainage branches, and the three second stop valves are respectively; the second stop valve A41, the second stop valve B42 and the second stop valve C43 respectively correspond to a spray branch where the spray nozzle A50, the spray nozzle B49 and the spray nozzle C48 are positioned; the three pneumatic ball valves are respectively a first pneumatic ball valve 44-1, a second pneumatic ball valve 44-2 and a third pneumatic ball valve 44-3, and the first pneumatic ball valve 44-1, the second pneumatic ball valve 44-2 and the third pneumatic ball valve 44-3 are respectively connected with a second stop valve A41, a second stop valve B42 and a second stop valve C43; the three water flow meters are respectively a first water flow meter, a second water flow meter and a third water flow meter, the first water flow meter, the second water flow meter and the third water flow meter are respectively connected with the first pneumatic ball valve 44-1, the second pneumatic ball valve 44-2 and the third pneumatic ball valve 44-3, and the first water flow meter, the second water flow meter and the third water flow meter are connected with the floor drain through a second four-way joint.
The air supply unit comprises an air source 37, a pressure reducing valve 38 and a valve island 39, the air source, the pressure reducing valve and the valve island are sequentially connected through pipelines, all angle valves are connected with the valve island, the valve island is connected with the central control unit in a communication manner, and all pneumatic ball valves are connected with the valve island.
The alarm unit comprises a buzzer, a flashing lamp and a red-green warning lamp, and the buzzer, the flashing lamp and the red-green warning lamp are all in communication connection with the central control unit. Through such setting, make things convenient for the staff to know the equipment condition to overhaul equipment.
The nozzle is in a leak-shaped structure. The water flow is convenient to concentrate to wash the place to be cleaned.
Principle of: when one of the wire-making roller devices starts the cleaning signal 36 and simultaneously closes the angle valve A47, the angle valve B46 and the angle valve C45, the valve island 39 enables the pneumatic ball valve 44 to be opened, if the local control unit 53 of the wire-making roller device obtains a certain flow signal of the water flowmeter 51-1 after the pneumatic ball valve 44 is opened, the local control unit 53 of the wire-making roller device sends a signal to the PLC control system, the PLC control system sends a signal to the alarm unit to send an alarm signal, and meanwhile, the PLC control system transmits the signal to the total control unit, and the total control unit adopts voice alarm and picture prompt alarm for alarm.
The water pressure required by the connection part of the spray pipeline and the bypass branch is as smaller than the water pressure required by the spray pipeline nozzle as possible, so that the water is prevented from flowing out of the nozzle after the valve leaks water; after the bypass branch is set, a second stop valve, a pneumatic ball valve and a water flowmeter are installed, then the water flowmeter is in signal connection with a local control unit of the wire making roller equipment, the water flowmeter signals the local control unit of the wire making roller equipment when detecting water flow, the local control unit of the wire making roller equipment signals an alarm unit to alarm, the PLC control system transmits the signal to a total control unit, the total control unit alarms by adopting voice alarm and picture prompt alarm, the total control unit controls a water source of a cleaning pipeline to stop supplying water until the water source of the cleaning pipeline is continuously supplied with water after maintenance is completed, and the signal is sent to the water source of the cleaning pipeline again.
The above examples are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present utility model should be made in the equivalent manner, and the embodiments are included in the protection scope of the present utility model.
Claims (7)
1. Water leakage detection alarm system of silk making cylinder equipment cleaning line, its characterized in that: the device comprises a main control unit, a central control unit, an alarm unit, an air supply unit, a plurality of silk making roller devices, a plurality of cleaning pipelines and a plurality of detection units;
the central control unit is in communication connection with the main control unit, the alarm unit is in communication connection with the central control unit, and the air supply unit is in communication connection with the central control unit;
the wire making roller equipment is provided with a local control unit, the plurality of local control units are all in communication connection with the central control unit, the plurality of wire making roller equipment is respectively connected with a plurality of cleaning pipelines, and the plurality of detection units are respectively connected with the plurality of cleaning pipelines;
the cleaning pipeline comprises a water source, a first stop valve, a water source pressure gauge and a spraying pipeline, and the water source, the first stop valve, the water source pressure gauge and the spraying pipeline are connected through pipelines in sequence; the spraying pipeline is provided with an angle valve, the angle valve is connected with the air supply unit, and the angle valve is in communication connection with the local control unit;
the detection unit comprises a bypass branch, a second stop valve, a pneumatic ball valve and a water flowmeter, wherein the bypass branch, the second stop valve, the pneumatic ball valve and the water flowmeter are sequentially connected through pipelines, the bypass branch is connected with a spraying pipeline, the water pressure required by the connection part of water source water to the bypass branch and the spraying pipeline is a, the water pressure required by the connection part of water source water to the nozzle of the spraying pipeline is b, a is less than b, and the water flowmeter is connected with a floor drain through a pipeline;
the pneumatic ball valve is connected with the air supply unit, and the water flowmeter is connected with the local control unit in a communication way.
2. The water leakage detection and alarm system for cleaning pipeline of silk making roller equipment according to claim 1, wherein: the spraying pipeline comprises a first four-way joint, three nozzles and three spraying branches, one ends of the three spraying branches are connected with the first four-way joint, and the first four-way joint is connected with a water source pressure gauge through a pipeline; the number of the angle valves is three, the three angle valves are respectively connected with three spraying branches, and the three nozzles are respectively connected with the other ends of the three spraying branches; the bypass branch is connected with the three spraying branches, and the connection part of the bypass branch and the spraying branch is positioned between the nozzle and the angle valve; the three angle valves are all connected with the air supply unit and are all connected with the local control unit in a communication mode.
3. The water leakage detection and alarm system for cleaning pipeline of silk making roller equipment according to claim 2, wherein: the bypass branch comprises three drainage branches, one ends of the three drainage branches are respectively connected with the three spraying branches, and the connection part of the drainage branches and the spraying branches is positioned between the nozzle and the angle valve; the number of the second stop valves, the pneumatic ball valves and the water flow meters is three, and the other ends of the three drainage branches are respectively connected with the three second stop valves; the three second stop valves are respectively connected with three pneumatic ball valves, the three pneumatic ball valves are respectively connected with three water flow meters, and the three water flow meters are connected with the floor drain through a second four-way joint.
4. A water leakage detection alarm system for cleaning pipeline of silk making roller equipment according to claim 3, characterized in that: the air supply unit comprises an air source, a pressure reducing valve and a valve island, the air source, the pressure reducing valve and the valve island are sequentially connected through pipelines, all angle valves are connected with the valve island, the valve island is connected with the central control unit in a communication manner, and all pneumatic ball valves are connected with the valve island.
5. The water leakage detection and alarm system for cleaning pipeline of silk making roller equipment according to claim 1, wherein: the alarm unit comprises a buzzer, a flashing lamp and a red-green warning lamp, and the buzzer, the flashing lamp and the red-green warning lamp are all in communication connection with the central control unit.
6. The water leakage detection and alarm system for cleaning pipeline of silk making roller equipment according to claim 2, wherein: the nozzle is of a funnel-shaped structure.
7. The water leakage detection and alarm system for cleaning pipeline of silk making roller equipment according to claim 1, wherein: the central control unit is a PLC control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320934109.7U CN219756072U (en) | 2023-04-20 | 2023-04-20 | Water leakage detection alarm system for cleaning pipeline of wire making roller equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320934109.7U CN219756072U (en) | 2023-04-20 | 2023-04-20 | Water leakage detection alarm system for cleaning pipeline of wire making roller equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219756072U true CN219756072U (en) | 2023-09-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320934109.7U Active CN219756072U (en) | 2023-04-20 | 2023-04-20 | Water leakage detection alarm system for cleaning pipeline of wire making roller equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219756072U (en) |
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2023
- 2023-04-20 CN CN202320934109.7U patent/CN219756072U/en active Active
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