CN219729806U - Improved mattress automatic stacking device - Google Patents
Improved mattress automatic stacking device Download PDFInfo
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- CN219729806U CN219729806U CN202320955997.0U CN202320955997U CN219729806U CN 219729806 U CN219729806 U CN 219729806U CN 202320955997 U CN202320955997 U CN 202320955997U CN 219729806 U CN219729806 U CN 219729806U
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- fixed
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- shaft
- supporting legs
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- 230000005540 biological transmission Effects 0.000 claims description 21
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
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Abstract
The utility model discloses an improved automatic mattress stacking device, which comprises a main frame, wherein the main frame comprises four vertical supporting legs arranged at the front part and the rear part of the left side and the right side, the top ends of the two rear vertical supporting legs are fixed on the bottom surface of the same rear transverse beam, a left side beam is arranged at the upper part between the two left vertical supporting legs, a right side beam is arranged at the upper part between the two right vertical supporting legs, lifting devices are arranged on the rear transverse beam, the left side beam and the right side beam, lifting plates are arranged between the four vertical supporting legs, and the lifting plates are fixed on lifting blocks of the lifting devices; the automatic stacking device can be arranged at the discharge end of the processing equipment, can receive a mattress discharged from the discharge end of the processing equipment and push the mattress out to a discharging frame placed in front for automatic stacking and placing, so that the manual labor capacity is greatly reduced, and the carrying effect and efficiency are improved.
Description
Technical field:
the utility model relates to the technical field of mattress equipment, in particular to an improved automatic mattress stacking device.
The background technology is as follows:
in the processing process, the existing mattress is conveyed to the rearmost part through a discharging conveying mechanism after being processed by processing equipment, and then is manually conveyed to a discharging underframe to be stacked, so that manual stacking is needed, the effect is poor, and the efficiency is low.
If the automatic mattress conveying frame is provided with a mattress according to the Chinese patent application number 201810068776.5, the mattress is extracted from the storage warehouse to the conveying frame through the mattress extracting mechanism and then is lifted to the loading vehicle through the mattress overturning and lifting mechanism, then the manual unloading is carried out, and the whole process can be completed by only 2 workers, so that the efficiency is high, the labor intensity is reduced, and the labor cost is saved. It is mainly extracted from a storage warehouse to a carriage to be transported to a loading car, but it is not a device for placing mattresses on top of each other on a blanking frame at the end of the process.
The utility model comprises the following steps:
the utility model aims to overcome the defects of the prior art, and provides an improved automatic mattress stacking device which can be arranged at the discharge end of processing equipment, can receive mattresses from the discharge end of the processing equipment and push the mattresses to a front-placed discharging frame for automatic stacking and placing, so that the manual labor amount is greatly reduced, and the carrying effect and efficiency are improved.
The scheme for solving the technical problems is as follows:
an improved mattress automatic stacking device comprises a main frame, wherein the main frame comprises four vertical supporting legs arranged at the front part and the rear part of the left side and the right side, the top ends of the two rear vertical supporting legs are fixed on the bottom surface of the same rear transverse beam, a left side beam is arranged at the upper part between the two left vertical supporting legs, a right side beam is arranged at the upper part between the two right vertical supporting legs, lifting devices are arranged on the rear transverse beam, the left side beam and the right side beam, lifting plates are arranged between the four vertical supporting legs, and the lifting plates are fixed on lifting blocks of the lifting devices;
the pushing device is installed on the bottom surface of the lifting plate, a plurality of pushing blocks of the pushing device are inserted into guide through grooves which extend forwards and backwards and are formed in the lifting plate, the top surfaces of the pushing blocks extend out of the top surface of the lifting plate, the pushing frames are fixed on the top surfaces of all the pushing blocks, and the pushing frames are located right above the rear portion of the lifting plate.
Further, the pushing frame comprises a fixed bottom plate and a pushing vertical plate fixed on the top surface of the front part of the fixed bottom plate, and the top surface of the pushing block is fixed on the bottom surface of the rear part of the fixed bottom plate.
Further, the pushing device comprises a pushing double-output-shaft motor fixed at the middle of the bottom surface of the rear part of the lifting plate, two output shafts of the pushing double-output-shaft motor are connected with transverse shafts through couplings, the transverse shafts are movably connected to the bottom surface of the lifting plate through a plurality of bearing seats, driving chain wheels are fixed on the transverse shafts, two connecting plates are fixed on the left part and the right part of the front part of the lifting plate, two ends of a middle rotating shaft of the driving chain wheels are movably connected to the corresponding two connecting plates through bearings, a pushing chain is tensioned on the corresponding driving chain wheels and the driving chain wheels, and pushing blocks are fixed on the upper chain parts of the pushing chain.
Further, the lifting device comprises a lifting double-output-shaft motor fixed in the middle of the top surface of the rear transverse beam, two output shafts of the lifting double-output-shaft motor are connected with the rear transverse shaft through a coupler, the rear transverse shaft is movably connected to the rear transverse beam through a plurality of bearing seats, the end parts of the rear transverse shaft are fixedly provided with driving bevel gears, the top surfaces of the left side beam and the right side beam are movably connected with a plurality of transmission shafts through the bearing seats, the rear ends of the transmission shafts are fixedly provided with transmission bevel gears, and the transmission bevel gears are meshed with the corresponding driving bevel gears;
the front part and the rear part of the transmission shaft are both fixed with side driving chain wheels, a lower transverse beam is arranged between the lower parts of the two vertical supporting legs corresponding to the front part and the rear part, the top surface of the lower transverse beam is movably connected with a lower transmission shaft through a bearing seat, the front part and the rear part of the lower transmission shaft are both fixed with side driving chain wheels, side chain strips are tensioned on the corresponding side driving chain wheels and the corresponding side driving chain wheels, and lifting blocks are fixed on the inner side chain parts of the corresponding side chains.
Further, a side baffle is fixed on the left side of the top surface of the lifting plate.
The utility model has the outstanding effects that:
the automatic stacking device can be arranged at the discharge end of the processing equipment, can receive a mattress discharged from the discharge end of the processing equipment and push the mattress out to a discharging frame placed in front for automatic stacking and placing, so that the manual labor capacity is greatly reduced, and the carrying effect and efficiency are improved.
Description of the drawings:
FIG. 1 is a partial cross-sectional view of the present utility model;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a partial top view of the present utility model;
FIG. 4 is a schematic view of a partial structure at the lifter plate of the present utility model;
fig. 5 is a partial structural schematic view at the front of the lifter plate of the present utility model.
The specific embodiment is as follows:
1-5, an improved automatic mattress stacking device comprises a main frame 10, wherein the main frame 10 comprises a front vertical supporting leg 11 and a rear vertical supporting leg 11 which are arranged on the left side and the right side, the top ends of the rear two vertical supporting legs 11 are fixed on the bottom surface of a same rear transverse beam 12, a left side beam 13 is arranged at the upper part between the left two vertical supporting legs 11, a right side beam 14 is arranged at the upper part between the right two vertical supporting legs 11, lifting devices 20 are arranged on the rear transverse beam 12, the left side beam 13 and the right side beam 14, lifting plates 15 are arranged between the four vertical supporting legs 11, and the lifting plates 15 are fixed on lifting blocks 21 of the lifting devices 20;
the vertical guide rail 6 is fixed on the inner side wall of the vertical supporting leg 11, connecting frames are fixed on the left side and the right side of the rear wall surface and the front wall surface of the lifting plate 15, guide blocks 7 are fixed on the connecting frames, and the guide parts of the guide blocks 7 are inserted into the corresponding vertical guide through grooves of the vertical guide rail 6.
The pushing device 30 is installed on the bottom surface of the lifting plate 15, a plurality of pushing blocks 31 of the pushing device 30 are inserted into guide through grooves 151 which are formed on the lifting plate 15 and extend forwards and backwards, the top surfaces of the pushing blocks 31 extend out of the top surfaces of the lifting plate 15, the pushing frames 40 are fixed on the top surfaces of all the pushing blocks 31, and the pushing frames 40 are located right above the rear parts of the lifting plate 15.
Further, the pushing frame 40 includes a fixed bottom plate and a pushing vertical plate 41 fixed to a front top surface of the fixed bottom plate, and the top surface of the pushing block 31 is fixed to a rear bottom surface of the fixed bottom plate.
Further, the pushing device 30 includes a pushing double-output-shaft motor 32 fixed in the middle of the bottom surface of the rear portion of the lifting plate 15, two output shafts of the pushing double-output-shaft motor 32 are connected with a transverse shaft 33 through a coupling, the transverse shaft 33 is movably connected to the bottom surface of the lifting plate 15 through a plurality of bearing seats, a driving sprocket 34 is fixed to the transverse shaft 33, two connecting plates are fixed to the left and right portions of the front portion of the lifting plate 15, two ends of a middle rotating shaft of the driving sprocket 159 are movably connected to the corresponding two connecting plates through bearings, a pushing chain 16 is tensioned on the corresponding driving sprocket 159 and the driving sprocket 34, and a pushing block 31 is fixed to an upper chain portion of the pushing chain 16.
Further, the lifting device 20 comprises a lifting double-output-shaft motor 21 fixed in the middle of the top surface of the rear transverse beam 12, two output shafts of the lifting double-output-shaft motor 21 are connected with a rear transverse shaft 22 through a coupler, the rear transverse shaft 22 is movably connected to the rear transverse beam 12 through a plurality of bearing seats, the end parts of the rear transverse shaft 22 are fixed with driving bevel gears 23, the top surfaces of the left side beam 13 and the right side beam 14 are movably connected with a plurality of transmission shafts 24 through the bearing seats, the rear ends of the transmission shafts 24 are fixed with transmission bevel gears 25, and the transmission bevel gears 25 are meshed with the corresponding driving bevel gears 23;
the front and the rear of the transmission shaft 24 are respectively fixed with a side driving sprocket 26, a lower transverse beam 1 is arranged between the lower parts of the two vertical supporting legs 11 corresponding to the front and the rear, the top surface of the lower transverse beam 1 is movably connected with a lower transmission shaft 2 through a bearing seat, the front and the rear of the lower transmission shaft 2 are respectively fixed with a side driving sprocket 3, the side chain strips 4 are tensioned on the corresponding side driving sprockets 3 and 26, and the lifting blocks 21 are fixed on the inner chain parts of the corresponding side chain strips 4.
Further, a side shield 155 is fixed to the left side of the top surface of the lifting plate 15.
Further, the bottom surface of the fixed bottom plate of the pushing frame 40 is fixed with a bottom self-lubricating plate 5, and the top surface of the bottom self-lubricating plate 5 is tightly attached to the top surface of the lifting plate 15.
When the mattress is used, the mattress is arranged at the discharge end of the processing equipment, the right side of the lifting plate 15 faces the discharge end, the mattress falls onto the lifting plate 15 after coming out of the discharge end (the discharge end of the mattress can be provided with a pushing mechanism and the like, so that the mattress is pushed onto the lifting plate 15, the left side wall of the mattress is tightly attached to the right side wall of the side baffle 155, and the mattress is of a conventional structure and is not described in detail herein), meanwhile, the self-lubricating plate is fixed on the top surface of the lifting plate 15, so that the mattress can conveniently move leftwards along the self-lubricating plate after falling onto the self-lubricating plate from the discharge end (the self-lubricating plate can be made of polytetrafluoroethylene plate), the left end of the mattress is tightly attached to the right side wall of the side baffle 155, and likewise, the lifting plate 15 can be made of a plurality of roll bodies extending forwards and backwards are arranged in the middle of a frame type frame, so that the mattress can move leftwards along all the roll bodies, and the self-lubricating plate is of a conventional structure and is not described in detail herein;
then, by lifting the double-out-shaft motor 21 to operate so that all the side chains 4 operate, the lifting plate 15 is lowered so as to correspond to the top surface of the front-placed discharging frame, and then by pushing the double-out-shaft motor 32 to operate so that the pushing chain 16 operates so that the pushing frame 40 pushes the mattress forward to push out the lifting plate 15 onto the discharging frame, so that the placing is realized;
then, all the components return, the lifting plate 15 is lifted again to a height corresponding to the discharging end, then the mattress is received again, then all the side chains 4 are operated by lifting the double-shaft motor 21, the lifting plate 15 is lifted so that the top surface corresponds to the top surface of the mattress placed on the previous discharging frame, the mattress is pushed out of the lifting plate 15 by pushing the pushing frame 40 forwards, the mattress is superposed on the mattress below, and then all the mattresses are superposed in this way; the left side, the right side and the front side of the discharging frame are also fixed with grid-shaped baffles, so that the placed mattresses can be limited, and the stacked mattresses are ensured to be basically aligned up and down.
After placing a certain amount, can promote the blowing frame through fork truck for mattress on it promotes together, can carry, and is very convenient, and it need not artifical transport, and is effectual, efficient.
Claims (5)
1. An improved mattress autostacking apparatus comprising a main frame (10), characterized in that: the main frame (10) comprises four vertical supporting legs (11) arranged at the front part and the rear part of the left side and the right side, the top ends of the two rear vertical supporting legs (11) are fixed on the bottom surface of the same rear transverse beam (12), a left side beam (13) is arranged at the upper part between the two left vertical supporting legs (11), a right side beam (14) is arranged at the upper part between the two right vertical supporting legs (11), lifting devices (20) are arranged on the rear transverse beam (12) and the left side beam (13) and the right side beam (14), lifting plates (15) are arranged between the four vertical supporting legs (11), and the lifting plates (15) are fixed on lifting blocks (21) of the lifting devices (20);
the bottom surface of lifter plate (15) is installed blevile of push (30), and a plurality of pushing blocks (31) of blevile of push (30) plug bush are in direction logical groove (151) that extend around on lifter plate (15) shaping, and the top surface of pushing blocks (31) stretches out the top surface of lifter plate (15), and pushing frame (40) are fixed on the top surface of all pushing blocks (31), and pushing frame (40) are in the rear portion directly over lifter plate (15).
2. An improved mattress autostacking apparatus as defined in claim 1 wherein: the pushing frame (40) comprises a fixed bottom plate and a pushing vertical plate (41) fixed on the front top surface of the fixed bottom plate, and the top surface of the pushing block (31) is fixed on the rear bottom surface of the fixed bottom plate.
3. An improved mattress autostacking apparatus as defined in claim 1 wherein: the pushing device (30) comprises a pushing double-output-shaft motor (32) fixed in the middle of the bottom surface of the rear portion of the lifting plate (15), two output shafts of the pushing double-output-shaft motor (32) are connected with a transverse shaft (33) through a coupling, the transverse shaft (33) is movably connected to the bottom surface of the lifting plate (15) through a plurality of bearing seats, a driving chain wheel (34) is fixed to the transverse shaft (33), two connecting plates are fixed to the left portion and the right portion of the front portion of the lifting plate (15), two ends of a middle rotating shaft of the driving chain wheel (159) are movably connected to the corresponding two connecting plates through bearings, a pushing chain (16) is tensioned on the corresponding driving chain wheel (159) and the driving chain wheel (34), and a pushing block (31) is fixed to the upper chain portion of the pushing chain (16).
4. An improved mattress autostacking apparatus as defined in claim 1 wherein: the lifting device (20) comprises a lifting double-output-shaft motor (21) fixed in the middle of the top surface of the rear transverse beam (12), two output shafts of the lifting double-output-shaft motor (21) are connected with a rear transverse shaft (22) through a coupling, the rear transverse shaft (22) is movably connected to the rear transverse beam (12) through a plurality of bearing seats, a driving bevel gear (23) is fixed at the end part of the rear transverse shaft (22), a plurality of transmission shafts (24) are movably connected to the top surfaces of the left side beam (13) and the right side beam (14) through the bearing seats, a transmission bevel gear (25) is fixed at the rear end of the transmission shaft (24), and the transmission bevel gear (25) is meshed with the corresponding driving bevel gear (23);
the front portion and the rear portion of transmission shaft (24) all are fixed with side drive sprocket (26), are equipped with down horizontal roof beam (1) between the lower part of two vertical landing legs (11) that correspond around, and the top surface of lower horizontal roof beam (1) has lower transmission shaft (2) through bearing frame swing joint, and the front portion and the rear portion of lower transmission shaft (2) all are fixed with side drive sprocket (3), and side chain (4) tensioning is on side drive sprocket (3) and side drive sprocket (26) that correspond, and lifting block (21) are fixed on the inboard chain portion of corresponding side chain (4).
5. An improved mattress autostacking apparatus as defined in claim 1 wherein: a side baffle (155) is fixed on the left side of the top surface of the lifting plate (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320955997.0U CN219729806U (en) | 2023-04-25 | 2023-04-25 | Improved mattress automatic stacking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320955997.0U CN219729806U (en) | 2023-04-25 | 2023-04-25 | Improved mattress automatic stacking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219729806U true CN219729806U (en) | 2023-09-22 |
Family
ID=88052405
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320955997.0U Active CN219729806U (en) | 2023-04-25 | 2023-04-25 | Improved mattress automatic stacking device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219729806U (en) |
-
2023
- 2023-04-25 CN CN202320955997.0U patent/CN219729806U/en active Active
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