CN219722627U

CN219722627U - Three-dimensional mixer

Info

Publication number: CN219722627U
Application number: CN202321068980.XU
Authority: CN
Inventors: 刘清明; 黄金盛; 庞小鸥
Original assignee: Baiyue Sheep Milk Nanning Co ltd
Current assignee: Baiyue Sheep Milk Nanning Co ltd
Priority date: 2023-05-06
Filing date: 2023-05-06
Publication date: 2023-09-22
Anticipated expiration: 2033-05-06

Abstract

A three-dimensional mixer, comprising: the ultrasonic cleaning device is arranged in the traditional three-dimensional mixer, so that the cleanliness of the mixing barrel during cleaning is improved, and meanwhile, excessive moisture in materials is evaporated in the mixing process through the heating device, so that the quality is improved.

Description

Three-dimensional mixer

Technical Field

The utility model relates to the technical field of material mixing devices, in particular to a three-dimensional mixer.

Background

The three-dimensional mixer is one kind of mixer, this machine is used for pharmacy, chemical industry, food, light industry, electronics, machinery, mining and metallurgy, industry and scientific research unit's high degree of consistency mixing of powder, particulate material, three-dimensional motion mixer is in operation, because the mixing drum body has multi-direction operation action, various materials have been accelerated in the mixing process, the effect of flowing and diffusion has simultaneously avoided general mixer to produce material proportion segregation and accumulation phenomenon because of centrifugal force effect, the mixing does not have the dead angle, can effectively ensure the best quality of mixed material, but, current three-dimensional mixer has certain defect in the in-process of in-service use, on the one hand, current three-dimensional mixer often needs continuous operation, in order to guarantee the quality of every time material mixing, need wash the compounding jar after accomplishing the material mixing, and current compounding jar is mostly the manual work washs, it is comparatively difficult to the inside deep position of compounding jar, thereby can lead to the residual appears, influence next compounding effect, on the other hand, the material that gets into the compounding jar in can have the too big condition of humidity, the condition that leads to the material in the compounding jar, the condition of mixing jar is probably has humidity to heat the condition, the problem that the mixing jar is good when the mixing jar is expected to be had, the mixing effect is good in the design, the mixing jar is expected to the mixing, the problem is expected to be in the mixing, the drying the material. The related art currently retrieved is listed below:

chinese patent 1; name: a novel three-dimensional mixer; patent number: 201820216949.9; summary: the utility model provides a novel three-dimensional mixer, includes agitator tank, little stirring rake and big stirring rake, and the agitator tank is hollow structure, and little stirring rake intersects with big stirring rake, and vertical interval sets up inside the agitator tank, and the both ends of little stirring rake and big stirring rake are connected with the tank wall of agitator tank through the bearing respectively. The small stirring paddles are intersected with the large stirring paddles, the longitudinal intervals are arranged inside the stirring tank, the stirring paddles with three different sizes are added, the stirring paddles rotate along with the stirring tank when the stirring tank rotates, materials cannot be accumulated into blocks, and the mixing is more uniform and the mixing time is reduced under the condition that the rotating speed of the three-dimensional mixer is not improved.

Chinese patent 2; name: a three-dimensional mixer; patent number: 201820441536.0; summary: the utility model relates to a three-dimensional mixer, which comprises a base, a machine case and a mixing tank, wherein the machine case is positioned on the base, the left side of the machine case is provided with a transmission shaft A and a transmission shaft B, the outer ends of the transmission shaft A and the transmission shaft B are respectively sleeved with a quick-release shaft sleeve A and a quick-release shaft sleeve B, the outer ends of the quick-release shaft sleeve A and the quick-release shaft sleeve B are respectively connected with a U-shaped connecting frame A, U type connecting frame B through universal joints, the two ends of the U-shaped connecting frame A are hinged with the upper part of the mixing tank, the two ends of the U-shaped connecting frame B are hinged with the lower part of the mixing tank, and the left side of the machine case is provided with a protection device for surrounding a mixing barrel.

The above search results can show that the three-dimensional mixer on the market at present has the common problems that the cleaning effect inside the mixing tank is poor and the material with overlarge humidity entering the mixing tank cannot be dried.

Disclosure of Invention

The utility model aims to provide a three-dimensional mixer, which solves the problems that the existing three-dimensional mixer is difficult to clean and poor in cleaning effect due to structural limitation, and the materials to be mixed with high humidity cannot be dried to a certain extent, and adopts the following scheme for realizing the purposes:

a three-dimensional mixer, comprising: the main box body, the bearing, the main rotating shaft, the auxiliary rotating shaft, the motor, the belt, the complete machine controller, the U-shaped connecting frame, the mixing tank, the upper end cover, the lower end cover, the relief valve, the mixing tank controller, the battery box, the battery, the ultrasonic vibrator, the heating wire, the dehumidifying pipe, the filter screen and the air pump, the bearing is respectively arranged at the upper end and the lower end of the two sides inside the main box body, the main rotating shaft is horizontally arranged in the two bearings at the lower end of the two sides inside the main box body, the auxiliary rotating shaft is horizontally arranged in the two bearings at the upper end of the two sides inside the main box body, the main rotating shaft and the auxiliary rotating shaft are positioned on the same vertical line, the motor is arranged on the bottom surface inside the main box body, the belt is connected with the motor output end and the main rotating shaft, the complete machine controller comprises a complete machine PLC and a complete machine wireless transmission module, the complete machine PLC and the complete machine wireless transmission module are electrically connected, the complete machine controller is arranged at the outer side of the main box body, the other ends of the main rotating shaft and the auxiliary rotating shaft are respectively hinged with a U-shaped connecting frame, the other ends of the two U-shaped connecting frames are respectively hinged with the upper end and the lower end of the mixing tank, the upper end cover and the lower end cover are respectively arranged at the upper end and the lower end of the mixing tank through threads, a pressure release valve is embedded in the upper end cover, the mixing tank controller comprises a mixing tank PLC (programmable logic controller), a mixing tank wireless transmission module and an electric quantity indicator lamp, the mixing tank PLC is electrically connected with the mixing tank wireless transmission module and the electric quantity indicator lamp, the mixing tank controller and a battery box are arranged on the outer side surface of the mixing tank, the battery is arranged in the battery box, a plurality of ultrasonic vibrators and heating wires are arranged in the mixing tank interlayer, a dehumidifying pipe is of a hollow structure, a plurality of penetrating air holes are arranged on the side surface and are arranged in the mixing tank and penetrate through the lower end interlayer of the mixing tank, a filter screen is arranged on the side surface of the dehumidifying pipe, the aspiration pump is installed at the inside lower extreme of dehumidification pipe, complete machine PLC controller and motor electric connection in the complete machine controller, complete machine wireless transmission module in the complete machine controller and the compounding jar wireless transmission module wireless connection in the compounding jar controller, the battery case is connected with compounding jar PLC controller in the compounding jar controller, compounding jar wireless transmission module, electric quantity pilot lamp, ultrasonic vibrator, heating wire and aspiration pump, compounding jar PLC controller in the compounding jar controller and ultrasonic vibrator, heating wire and aspiration pump electric connection.

Further, the battery case is provided with a fixing strap.

Further, the mesh number of the filter screen ranges from 25 to 100 meshes.

The using method comprises the following steps:

the upper end cover is opened by a worker, materials to be mixed are placed into the mixing tank, then the upper end cover is screwed, then the three-dimensional mixer is started through the whole machine controller, on one hand, the motor is started to work, the motor drives the main rotating shaft to rotate, thereby driving the mixing tank to rotate according to a certain rule, on the other hand, the whole machine controller sends a signal to the mixing tank wireless transmission module of the mixing tank controller through the whole machine wireless transmission module, the mixing tank controller controls the heating wire and the air pump to work after receiving the signal, redundant moisture in the mixing tank is heated and evaporated, then the air pump is used for discharging the materials out of the tank, when the air pressure in the tank is lower, the pressure relief valve works, after the internal and external pressure difference is balanced, the whole machine controller is stopped, then the lower end cover is opened, the materials are taken out, after the materials are taken out, the lower end cover is screwed, then open the upper end cover, add washing water, then screw the upper end cover, start three-dimensional mixer through the complete machine controller, the complete machine controller controls the motor to rotate on the one hand, on the other hand sends the signal to the compounding jar controller, control ultrasonic vibrator work after the compounding jar controller received the signal, peel off the material that the compounding jar inner wall is attached, after accomplishing the washing, shut down through the complete machine controller, then open the lower extreme cover, discharge waste water, then screw the lower extreme cover, send the signal to the compounding jar controller through the complete machine controller, control heating wire and aspiration pump work, dry compounding jar inner wall, after accomplishing the stoving, stop through the complete machine controller, in addition, when battery electric quantity is not enough, the electric quantity pilot lamp on the compounding jar controller begins to work, the staff opens the fixed bandage of battery case, carry out battery replacement.

The utility model has the advantages that:

(1) According to the utility model, the ultrasonic vibrator is arranged in the interlayer of the mixing tank, so that when the mixing tank is cleaned, the materials attached to the inner wall of the mixing tank can be peeled off through the ultrasonic vibrator, the waste of water resources caused by flushing by a large amount of clear water in the traditional mode is avoided, and meanwhile, compared with the traditional manual cleaning mode, the cleaning mode disclosed by the utility model has the advantages of better effect and higher efficiency, and the cleaning brush is prevented from scraping the inner wall of the mixing tank, so that caking or uneven mixing of the materials caused by unsmooth inner wall of the mixing tank is avoided.

(2) According to the utility model, the pressure release valve, the heating wire, the dehumidifying pipe, the filter screen and the air pump are arranged in the interlayer of the mixing tank, so that the material with higher humidity can be dried when the material is mixed, the air with higher humidity is pumped out of the mixing tank, the phenomenon of caking of the material in the mixing process is avoided, and meanwhile, after the cleaning of the mixing tank is finished, the drying of the inner wall of the mixing tank can be accelerated through the heating wire, so that the production efficiency is improved.

Drawings

FIG. 1 is an overall block diagram of the present utility model;

FIG. 2 is an internal block diagram of the present utility model;

fig. 3 is a schematic diagram of the internal structure of the whole machine controller;

FIG. 4 is a schematic diagram of the internal structure of the mixing tank controller;

the meaning of each mark in the figure is as follows:

1-a main box body; 2-bearing; 3-a main rotation axis; 4-from the axis of rotation; 5-a motor; 6-a belt; 7-a complete machine controller; 701-a complete machine PLC controller; 702-a complete machine wireless transmission module; 8-U-shaped connecting frames; 9-a mixing tank; 10-an upper end cap; 11-a lower end cap; 12-a pressure release valve; 13-a mixing tank controller; 1301-a mixing tank PLC controller; 1302-a mixing tank wireless transmission module; 1303-electric quantity indicator lamp; 14-a battery case; 15-a battery; 16-an ultrasonic vibrator; 17-an electric heating wire; 18-a dehumidifying pipe; 19-a filter screen; 20-sucking pump.

Specific examples:

the following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

A three-dimensional mixer, comprising: the main box body 1, the bearings 2, the main rotating shaft 3, the auxiliary rotating shaft 4, the motor 5, the belt 6, the whole machine controller 7, the U-shaped connecting frame 8, the mixing tank 9, the upper end cover 10, the lower end cover 11, the pressure release valve 12, the mixing tank controller 13, the battery box 14, the battery 15, the ultrasonic vibrator 16, the heating wire 17, the dehumidifying pipe 18, the filter screen 19 and the air pump 20, wherein the bearings 2 are respectively arranged at the upper end and the lower end of the two sides inside the main box body 1, the main rotating shaft 3 is horizontally arranged in the two bearings 2 at the lower end of the two sides inside the main box body 1, the auxiliary rotating shaft 4 is horizontally arranged in the two bearings 2 at the upper end of the two sides inside the main box body 1, the main rotating shaft 3 and the auxiliary rotating shaft 4 are positioned on the same vertical line, the motor 5 is arranged on the inner bottom surface of the main box body 1, the belt 6 is connected with the output end of the motor 5 and the main rotating shaft 3, the whole machine controller 7 internally comprises a whole machine PLC controller 701 and a whole machine wireless transmission module 702, the whole machine PLC 701 is electrically connected with the whole machine wireless transmission module 702, the whole machine controller 7 is arranged on the outer side surface of the main box body 1, the other ends of the main rotating shaft 3 and the auxiliary rotating shaft 4 are respectively hinged with a U-shaped connecting frame 8, the other ends of the two U-shaped connecting frames 8 are respectively hinged with the upper end and the lower end of the mixing tank 9, the upper end cover 10 and the lower end cover 11 are respectively arranged on the upper end and the lower end of the mixing tank 9 through threads, the pressure release valve 12 is arranged in the upper end cover 10 in an embedded manner, the mixing tank controller 13 comprises a mixing tank PLC 1301, a mixing tank wireless transmission module 1302 and an electric quantity indicator lamp 1303, the mixing tank PLC 1301 is electrically connected with the mixing tank wireless transmission module 1302 and the electric quantity indicator lamp 1303, the mixing tank controller 13 and the battery box 14 are arranged on the outer side surface of the mixing tank 9, the battery 15 is arranged in the battery box 14, the moisture extraction pipe 18 is of a hollow structure, the side face is provided with a plurality of through air holes, the moisture extraction pipe is installed in the interlayer of the mixing tank 9, the filter screen 19 penetrates through the interlayer of the lower end of the mixing tank 9, the filter screen 19 is installed on the side face of the moisture extraction pipe 18, the air pump 20 is installed at the lower end of the inside of the moisture extraction pipe 18, the whole machine PLC 701 in the whole machine controller 7 is electrically connected with the motor 5, the whole machine wireless transmission module 702 in the whole machine controller 7 is wirelessly connected with the mixing tank wireless transmission module 1302 in the mixing tank controller 13, the battery box 14 is connected with the mixing tank PLC 1301 in the mixing tank controller 13, the mixing tank wireless transmission module 1302, the electric quantity indicator lamp 1303, the ultrasonic vibrator 16, the electric heating wire 17 and the air pump 20, and the mixing tank PLC 1301 in the mixing tank controller 13 are electrically connected with the ultrasonic vibrator 16, the electric heating wire 17 and the air pump 20.

Preferably, the battery compartment 14 is provided with a securing strap.

Preferably, the mesh number of the filter screen 19 is in the range of 25-100 mesh.

Claims

1. A three-dimensional mixer, comprising: the main box body (1), the bearing (2), the main rotating shaft (3), the auxiliary rotating shaft (4), the motor (5), the belt (6), the whole machine controller (7), the U-shaped connecting frame (8), the mixing tank (9), the upper end cover (10), the lower end cover (11), the pressure release valve (12), the mixing tank controller (13), the battery box (14), the battery (15), the ultrasonic vibrator (16), the heating wire (17), the dehumidifying pipe (18), the filter screen (19) and the air pump (20), one bearing (2) is respectively arranged at the upper end and the lower end of the two sides inside the main box body (1), the main rotating shaft (3) is horizontally arranged in the two bearings (2) at the lower end of the two sides inside the main box body (1), the auxiliary rotating shaft (4) is horizontally arranged in the two bearings (2) at the upper end of the two sides inside the main box body (1), the main rotating shaft (3) and the auxiliary rotating shaft (4) are positioned on the same vertical line, the motor (5) is arranged on the inner bottom surface of the main box body (1), the belt (6) is connected with the output end of the motor (5) and the output end of the main rotating shaft (3), the whole machine controller (7) comprises a wireless transmission module (702), the whole machine PLC (701) and the whole machine wireless transmission module (702) are electrically connected, the whole machine controller (7) is arranged on the outer side face of the main box body (1), the other ends of the main rotating shaft (3) and the auxiliary rotating shaft (4) are respectively hinged with a U-shaped connecting frame (8), the other ends of the two U-shaped connecting frames (8) are respectively hinged with the upper end and the lower end of the mixing tank (9), the upper end cover (10) and the lower end cover (11) are respectively arranged at the upper end and the lower end of the mixing tank (9) through threads, the pressure release valve (12) is embedded and arranged in the upper end cover (10), the mixing tank controller (13) internally comprises a mixing tank PLC (1301), a mixing tank wireless transmission module (1302) and an electric quantity indicator (1303), the mixing tank PLC (1301) is electrically connected with the mixing tank wireless transmission module (1302) and the electric quantity indicator (1303), the mixing tank controller (13) and the battery box (14) are arranged on the outer side face of the mixing tank (9), the battery (15) is arranged in the battery box (14), the plurality of ultrasonic wave heating wires (16) and the suction pipes (17) are arranged on the upper end and the two ends of the mixing tank (9) through threads, the filter screen (18) is arranged in the inner side face of the mixing tank (18), the filter wires (18) are arranged in the hollow filter screen (18) through the hollow air hole, the sucking pump (20) is installed at the inside lower extreme of dehumidifier (18), complete machine PLC controller (701) and motor (5) electric connection in complete machine controller (7), complete machine wireless transmission module (702) in complete machine controller (7) and compounding jar wireless transmission module (1302) in compounding jar controller (13) wireless connection, compounding jar PLC controller (1301) in battery case (14) and compounding jar controller (13), compounding jar wireless transmission module (1302), electric quantity pilot lamp (1303), ultrasonic vibrator (16), heating wire (17) and sucking pump (20) are connected, compounding jar PLC controller (1301) in compounding jar controller (13) and ultrasonic vibrator (16), heating wire (17) and sucking pump (20) electric connection.

2. The three-dimensional mixing machine of claim 1, wherein: the battery box (14) is provided with a fixing strap.

3. The three-dimensional mixing machine of claim 1, wherein: the mesh number of the filter screen (19) ranges from 25 meshes to 100 meshes.