CN219718007U - A fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system - Google Patents

A fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system Download PDF

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Publication number
CN219718007U
CN219718007U CN202320240504.5U CN202320240504U CN219718007U CN 219718007 U CN219718007 U CN 219718007U CN 202320240504 U CN202320240504 U CN 202320240504U CN 219718007 U CN219718007 U CN 219718007U
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permanent magnet
inner ring
bearing
ring
magnet
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高磊
牛鹏飞
康明龙
郑建设
崔玺
张泽裕
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Beehive Weiling Power Technology Jiangsu Co ltd
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Beehive Weiling Power Technology Jiangsu Co ltd
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Abstract

本实用新型涉及一种燃料电池氢气循环泵永磁混合轴承转子系统,转子轴上经球轴承套接在磁铁底座内圈,磁铁底座上支撑连接磁铁,磁铁底座内圈上设置内圈凸台,内圈凸台与球轴承外圈下端之间限位设置套接在磁铁底座内圈的永磁轴承外圈,转子轴上设置外圈凸台,外圈凸台与球轴承内圈下端之间限位设置套接在转子轴上的永磁轴承内圈。在配对轴向电机使用中,球轴承和永磁轴承内、外圈结合使用的布局方式,结构简单紧凑,充分抵消单一盘式电机对转子以及球轴承较大的轴向力,同时起到了径向承载的作用,大大提高了产品的稳定性和整体结构、轴承的可靠性。

The utility model relates to a permanent magnet hybrid bearing rotor system for a fuel cell hydrogen circulation pump. The rotor shaft is sleeved on the inner ring of a magnet base through a ball bearing. The magnet base supports and connects magnets. An inner ring boss is provided on the inner ring of the magnet base. The limit between the inner ring boss and the lower end of the ball bearing outer ring is the permanent magnet bearing outer ring that is sleeved on the inner ring of the magnet base. The outer ring boss is set on the rotor shaft, and the outer ring boss is between the outer ring boss and the lower end of the ball bearing inner ring. The limit set is sleeved on the inner ring of the permanent magnetic bearing on the rotor shaft. In the use of paired axial motors, the layout of the inner and outer rings of ball bearings and permanent magnetic bearings is combined. The structure is simple and compact, which can fully offset the large axial force of a single disc motor on the rotor and ball bearings, and at the same time play a role in radial protection. The load-bearing function greatly improves the stability of the product and the reliability of the overall structure and bearings.

Description

一种燃料电池氢气循环泵永磁混合轴承转子系统A fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system

技术领域Technical field

本实用新型涉及一种转子,具体说是燃料电池氢气循环泵永磁混合轴承转子系统。The utility model relates to a rotor, specifically a permanent magnet hybrid bearing rotor system of a fuel cell hydrogen circulation pump.

背景技术Background technique

氢循环泵的驱动电机,主要分为两类,一种是径向电机,一种是轴向电机。径向电机磁拉力为径向,沿圆周相互抵消,即磁拉力合力为零,但相比轴向电机,其轴向尺寸较大。而轴向电机,磁拉力为轴向,扭矩大,轴向尺寸小。The drive motor of the hydrogen circulation pump is mainly divided into two categories, one is the radial motor and the other is the axial motor. The magnetic pulling force of a radial motor is radial and cancels out each other along the circumference, that is, the resultant magnetic pulling force is zero, but its axial size is larger than that of an axial motor. As for axial motors, the magnetic pulling force is axial, the torque is large, and the axial size is small.

从目前市场的产品看,氢气循环机以旋涡泵为主。轴向电机的氢气循环泵是目前氢泵产品中主要采用的结构。该类氢气循环泵的轴向力较大,加速传统轴承系统的失效,传统轴承的使用寿命短;另外,由于盘式电机的外径较大,定子和转子之间的气息相对变差较大,因此存在比较大的轴向力波动,给支撑用的轴承更大的挑战,降低了轴承系统的可靠性。Judging from the current products on the market, hydrogen cycle machines are mainly vortex pumps. The axial motor hydrogen circulation pump is the main structure currently used in hydrogen pump products. This type of hydrogen circulation pump has a large axial force, which accelerates the failure of traditional bearing systems and shortens the service life of traditional bearings. In addition, due to the large outer diameter of the disc motor, the relative change in the atmosphere between the stator and the rotor is large. , so there are relatively large axial force fluctuations, which pose greater challenges to the supporting bearings and reduce the reliability of the bearing system.

发明内容Contents of the invention

本实用新型提供了一种结构简单,能有效解决轴向力大对轴承可靠性、使用寿命影响问题的燃料电池氢气循环泵永磁混合轴承转子系统。The utility model provides a fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system that has a simple structure and can effectively solve the problem of the impact of large axial force on bearing reliability and service life.

本实用新型采用的技术方案是:一种燃料电池氢气循环泵永磁混合轴承转子系统,包括转子轴、磁铁底座、磁铁和叶轮,其特征在于:所述转子轴上经球轴承套接在磁铁底座内圈,磁铁底座上支撑连接磁铁,磁铁底座内圈上设置内圈凸台,内圈凸台与球轴承外圈下端之间限位设置套接在磁铁底座内圈的永磁轴承外圈,转子轴上设置外圈凸台,外圈凸台与球轴承内圈下端之间限位设置套接在转子轴上的永磁轴承内圈,永磁轴承内、外圈径向间隙对应设置,所述永磁轴承外圈由上、中、下外圈永磁体环组成,上、下外圈永磁体环的磁化方向朝向中外圈永磁体环,中外圈永磁体环的磁化方向朝向永磁轴承外圈径向内侧,所述永磁轴承内圈由上、中、下内圈永磁体环组成,上、下内圈永磁体环的磁化方向朝向中内圈永磁体环,中内圈永磁体环的磁化方向朝向永磁轴承内圈径向外侧;所述中内圈永磁体环与中外圈永磁体环在轴向上有重叠段。The technical solution adopted by the utility model is: a fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system, which includes a rotor shaft, a magnet base, a magnet and an impeller. It is characterized in that: the rotor shaft is sleeved on the magnet through a ball bearing. The inner ring of the base supports and connects the magnets. The inner ring of the magnet base is provided with an inner ring boss. The limit between the inner ring boss and the lower end of the ball bearing outer ring is a permanent magnet bearing outer ring that is sleeved on the inner ring of the magnet base. , the outer ring boss is set on the rotor shaft, the limit between the outer ring boss and the lower end of the ball bearing inner ring is set to the permanent magnetic bearing inner ring that is sleeved on the rotor shaft, and the radial clearance of the inner and outer rings of the permanent magnetic bearing is set accordingly. , the outer ring of the permanent magnetic bearing is composed of upper, middle and lower outer ring permanent magnet rings. The magnetization direction of the upper and lower outer ring permanent magnet rings is toward the middle and outer ring permanent magnet rings. The magnetization direction of the middle and outer ring permanent magnet rings is toward the permanent magnet. The outer ring of the bearing is radially inward. The inner ring of the permanent magnetic bearing is composed of upper, middle and lower inner ring permanent magnet rings. The magnetization direction of the upper and lower inner ring permanent magnet rings is toward the middle inner ring permanent magnet ring. The magnetization direction of the magnet ring is toward the radial outer side of the inner ring of the permanent magnetic bearing; the middle inner ring permanent magnet ring and the middle outer ring permanent magnet ring have overlapping sections in the axial direction.

所述球轴承上端经螺钉连接转子轴由压盖压接定位。The upper end of the ball bearing is connected to the rotor shaft via screws and is positioned by pressing the gland.

所述磁铁底座上设置磁铁安装台阶,磁铁经胶接或螺钉锁紧支撑链接在磁铁底座上。A magnet installation step is provided on the magnet base, and the magnet is supported and linked to the magnet base through glue connection or screw locking.

所述外圈凸台与永磁体内圈之间设有套在转子轴上的衬套。There is a bushing set on the rotor shaft between the outer ring boss and the inner ring of the permanent magnet.

所述转子轴上套接衬套,永磁体内圈定位在衬套和球轴承内圈下端之间。A bushing is connected to the rotor shaft, and the inner ring of the permanent magnet is positioned between the bushing and the lower end of the inner ring of the ball bearing.

本实用新型在配对轴向电机使用中,球轴承和永磁轴承内、外圈结合使用的布局方式,结构简单紧凑,充分抵消单一盘式电机对转子以及球轴承较大的轴向力,同时起到了径向承载的作用,大大提高了产品的稳定性和整体结构、轴承的可靠性。When the utility model is used in paired axial motors, the layout of the ball bearings and the inner and outer rings of the permanent magnetic bearings is combined, and the structure is simple and compact, which can fully offset the large axial force of a single disc motor on the rotor and ball bearings, and at the same time It plays a radial load-bearing role, greatly improving the stability of the product and the reliability of the overall structure and bearings.

附图说明Description of drawings

图1为本实用新型结构示意图;Figure 1 is a schematic structural diagram of the utility model;

图2为本实用新型永磁轴承内、外圈结构示意图。Figure 2 is a schematic structural diagram of the inner and outer rings of the permanent magnetic bearing of the present invention.

图中:轴线电机定子1、转子轴2、外圈凸台3、螺钉4、压盖5、球轴承6、磁铁底座7、内圈凸台8、磁铁9、永磁轴承外圈10、上外圈永磁体环11、中外圈永磁体环12、下外圈永磁体环13、永磁轴承内圈14、上内圈永磁体环15、中内圈永磁体环16、下内圈永磁体环17、叶轮18、背板19。In the picture: axis motor stator 1, rotor shaft 2, outer ring boss 3, screw 4, gland 5, ball bearing 6, magnet base 7, inner ring boss 8, magnet 9, permanent magnet bearing outer ring 10, upper Outer ring permanent magnet ring 11, middle outer ring permanent magnet ring 12, lower outer ring permanent magnet ring 13, permanent magnet bearing inner ring 14, upper inner ring permanent magnet ring 15, middle inner ring permanent magnet ring 16, lower inner ring permanent magnet Ring 17, impeller 18, back plate 19.

具体实施方式Detailed ways

以下结合附图作进一步说明。The following is further explained in conjunction with the accompanying drawings.

图1、2所示:一种燃料电池氢气循环泵永磁混合轴承转子系统,包括转子轴2、螺钉4、压盖5、球轴承6、磁铁底座7、磁铁9、永磁轴承外圈10、永磁轴承内圈14。转子轴2上经球轴承6套接在磁铁底座7内圈,球轴承6上端经螺钉4连接转子轴2由压盖5压接定位。磁铁底座7上支撑连接磁铁9,磁铁底座内圈上设置内圈凸台8,内圈凸台8与球轴承6外圈下端之间限位设置套接在磁铁底座内圈的永磁轴承外圈10,转子轴2上设置外圈凸台3,外圈凸台3与球轴承6内圈下端之间限位设置套接在转子轴上的永磁轴承内圈14,永磁轴承内、外圈径向间隙对应设置,永磁轴承外圈10由上、中、下外圈永磁体环11、12、13组成,上、下外圈永磁体环的磁化方向朝向中外圈永磁体环,中外圈永磁体环的磁化方向朝向永磁轴承外圈径向内侧,永磁轴承内圈14由上、中、下内圈永磁体环15、16、17组成,上、下内圈永磁体环的磁化方向朝向中内圈永磁体环,中内圈永磁体环的磁化方向朝向永磁轴承内圈径向外侧;中内圈永磁体环与中外圈永磁体环在轴向上有重叠段。Figures 1 and 2 show: a fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system, including a rotor shaft 2, screws 4, gland 5, ball bearing 6, magnet base 7, magnet 9, and permanent magnet bearing outer ring 10 , permanent magnetic bearing inner ring 14. The rotor shaft 2 is connected to the inner ring of the magnet base 7 via a ball bearing 6. The upper end of the ball bearing 6 is connected to the rotor shaft 2 via a screw 4 and is positioned by a gland 5 for crimping. The magnet base 7 supports and connects the magnet 9. The inner ring of the magnet base is provided with an inner ring boss 8. The limit set between the inner ring boss 8 and the lower end of the outer ring of the ball bearing 6 is sleeved on the outside of the permanent magnetic bearing on the inner ring of the magnet base. Ring 10, the outer ring boss 3 is set on the rotor shaft 2, the limit between the outer ring boss 3 and the lower end of the inner ring of the ball bearing 6 is the permanent magnet bearing inner ring 14, which is sleeved on the rotor shaft. The radial clearance of the outer ring is set correspondingly. The permanent magnet bearing outer ring 10 is composed of upper, middle and lower outer ring permanent magnet rings 11, 12, 13. The magnetization direction of the upper and lower outer ring permanent magnet rings is toward the middle and outer ring permanent magnet rings. The magnetization direction of the middle and outer permanent magnet rings is radially inward of the permanent magnet bearing outer ring. The permanent magnet bearing inner ring 14 is composed of upper, middle and lower inner ring permanent magnet rings 15, 16 and 17. The upper and lower inner ring permanent magnet rings The magnetization direction of the middle and inner permanent magnet rings is toward the radial outer side of the inner ring of the permanent magnet bearing; the middle and inner permanent magnet rings and the middle and outer permanent magnet rings have overlapping sections in the axial direction.

在本实施例中磁铁底座上设置磁铁安装台阶,磁铁经胶接或螺钉锁紧支撑链接在磁铁底座上。In this embodiment, a magnet installation step is provided on the magnet base, and the magnet is supported and linked to the magnet base through glue connection or screw locking.

在本实施例中,转子系统对应轴向电机定子1设置,磁铁底座7与套接在其上的背板19之间压接并经螺钉锁紧连接叶轮18,该技术在申请人在先专利中已有公开。In this embodiment, the rotor system is arranged corresponding to the stator 1 of the axial motor. The magnet base 7 and the back plate 19 sleeved thereon are pressed and connected to the impeller 18 through screw locking. This technology is patented by the applicant earlier. has been made public.

在本实施例中,永磁轴承内、外圈在轴向上重叠段的范围可经衬套调整。也可直接采用衬套支撑调整。In this embodiment, the overlapping range of the inner and outer rings of the permanent magnetic bearing in the axial direction can be adjusted through the bushing. Bushing support adjustment can also be used directly.

本系统的永磁轴承内、外圈和球轴承布局如图所示,永磁轴承内、外圈组成永磁轴承,利用永磁轴承产生的轴向承载力(转子轴受到永磁轴承的拉力),抵消轴向电机定子和转子轴的轴向拉力(受到轴向电机定子的拉力)。永磁轴承外圈固定在旋转的磁铁底座内圈上,永磁轴承内圈固定在转子轴上,最终由衬套调节。永磁轴承的磁拉力在设计时,要略小于轴向电机的磁拉力,球轴承承担其余部分,预紧了整个转子轴,即保证了转子轴轴向的刚性,又大大减少的球轴承轴向的受力,提高了整个系统的可靠性。此外永磁轴承内、外圈在径向有足够的承载能力,且足够的轴向长度,同时转子轴最小的摆动,永磁轴承无需控制系统,永磁悬浮无额外摩擦损耗,无磁场变化产生的涡流损耗,损耗主要来源于单个球轴承(且其受力较小,损耗低于常规应用),整体上提高了产品的性能和轴承的使用寿命。The layout of the inner and outer rings of the permanent magnetic bearing and the ball bearings of this system are as shown in the figure. The inner and outer rings of the permanent magnetic bearing form a permanent magnetic bearing, which utilizes the axial bearing capacity generated by the permanent magnetic bearing (the rotor shaft is subjected to the pulling force of the permanent magnetic bearing). ), offset the axial pulling force of the axial motor stator and rotor shaft (received by the pulling force of the axial motor stator). The outer ring of the permanent magnetic bearing is fixed on the inner ring of the rotating magnet base, and the inner ring of the permanent magnetic bearing is fixed on the rotor shaft, which is finally adjusted by the bushing. The magnetic pull of the permanent magnet bearing is slightly smaller than that of the axial motor when designed. The ball bearing takes on the rest and pre-tightens the entire rotor shaft, which ensures the axial rigidity of the rotor shaft and greatly reduces the axial load of the ball bearing. force, improving the reliability of the entire system. In addition, the inner and outer rings of the permanent magnetic bearing have sufficient load-bearing capacity in the radial direction and sufficient axial length. At the same time, the rotor shaft has minimal swing. The permanent magnetic bearing does not require a control system. The permanent magnetic levitation has no additional friction loss and no magnetic field changes. Eddy current loss, the loss mainly comes from a single ball bearing (and its force is smaller, the loss is lower than conventional applications), which improves the performance of the product and the service life of the bearing as a whole.

Claims (5)

1. The utility model provides a fuel cell hydrogen circulating pump permanent magnetism hybrid bearing rotor system, includes rotor shaft, magnet base, magnet and impeller, its characterized in that: the rotor shaft is sleeved on an inner ring of the magnet base through a ball bearing, the magnet base is supported and connected with a magnet, an inner ring boss is arranged on an inner ring of the magnet base, a permanent magnet bearing outer ring sleeved on the inner ring of the magnet base is limited between the inner ring boss and the lower end of the ball bearing outer ring, an outer ring boss is arranged on the rotor shaft, a permanent magnet bearing inner ring sleeved on the rotor shaft is limited between the outer ring boss and the lower end of the ball bearing inner ring, radial gaps of the inner ring and the outer ring of the permanent magnet bearing are correspondingly arranged, the outer ring of the permanent magnet bearing is composed of an upper outer ring permanent magnet ring, a middle outer ring permanent magnet ring and a lower outer ring permanent magnet ring, the magnetization direction of the upper outer ring permanent magnet ring and the lower outer ring permanent magnet ring is towards the radial inner ring of the permanent magnet bearing, and the magnetization direction of the middle inner ring permanent magnet ring is towards the radial outer side of the permanent magnet bearing inner ring; the middle inner ring permanent magnet ring and the middle outer ring permanent magnet ring are provided with overlapping sections in the axial direction.
2. The fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system according to claim 1, characterized in that: the upper end of the ball bearing is connected with the rotor shaft through a screw and is pressed and positioned by the gland.
3. The fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system according to claim 1, characterized in that: the magnet base is provided with a magnet mounting step, and the magnet is connected to the magnet base through gluing or screw locking support.
4. The fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system according to claim 1, characterized in that: and a bushing sleeved on the rotor shaft is arranged between the outer ring boss and the permanent magnet inner ring.
5. The fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system according to claim 1, characterized in that: and the rotor shaft is sleeved with a bushing, and the permanent magnet inner ring is positioned between the bushing and the lower end of the ball bearing inner ring.
CN202320240504.5U 2023-02-17 2023-02-17 A fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system Expired - Fee Related CN219718007U (en)

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CN202320240504.5U CN219718007U (en) 2023-02-17 2023-02-17 A fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system

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CN202320240504.5U CN219718007U (en) 2023-02-17 2023-02-17 A fuel cell hydrogen circulation pump permanent magnet hybrid bearing rotor system

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