CN219707807U - Pipe fitting device that gathers materials - Google Patents
Pipe fitting device that gathers materials Download PDFInfo
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- CN219707807U CN219707807U CN202321228521.3U CN202321228521U CN219707807U CN 219707807 U CN219707807 U CN 219707807U CN 202321228521 U CN202321228521 U CN 202321228521U CN 219707807 U CN219707807 U CN 219707807U
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- material conveying
- collecting
- pipe fitting
- blanking
- frame
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- 239000000463 material Substances 0.000 title claims abstract description 147
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 230000000670 limiting effect Effects 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 9
- 241000252254 Catostomidae Species 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 239000002184 metal Substances 0.000 abstract description 5
- 230000007774 longterm Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000013016 damping Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013077 target material Substances 0.000 description 1
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Abstract
The utility model relates to a pipe fitting collecting device, which comprises a material conveying mechanism, a collecting mechanism and a discharging mechanism; the material conveying mechanism comprises a material conveying rack, a material conveying roller set and a transmission mechanism; the blanking mechanism comprises a blanking plate and a blanking cylinder; the material collecting mechanism comprises a material collecting frame, a material collecting chain, a buffer component and a material moving wheel component. The utility model has the advantages that: the roller body is a horizontal hourglass-shaped roller body and is obliquely arranged, so that shaking of pipe fittings in the process of conveying the pipe fittings one by one is reduced, and the pipe fittings are conveyed at high speed and stably; the aggregate chain is more suitable for small-caliber and light-weight pipe fittings, and compared with a common metal rod body, the aggregate chain has stronger material receiving stability, can reduce the shake of the aggregate frame after the pipe fittings drop down one by one, and avoid the deviation of material receiving positions caused by the long-term shake of the aggregate frame; the pipe fitting passes through the buffer part before entering the collecting frame, so that the pipe fitting can accurately enter the collecting frame, the pipe fitting which falls off rapidly can be decelerated, and the collision between the pipe fitting and a collecting chain below is reduced.
Description
Technical Field
The utility model relates to the technical field of auxiliary equipment for pipe fitting production, in particular to a pipe fitting collecting device.
Background
The small-caliber pipe fittings are required to be fed from the production line and the detection production line one by one, and are uniformly collected after being fed one by one in order to facilitate batch transfer of the pipe fittings from the production line, and finally are transferred in batches. In the actual blanking process, the vibration of different degrees can occur in the conveying, receiving and collecting of the pipe fitting, normal transmission of the pipe fitting can be affected, the outer surface of the pipe fitting can be damaged due to severe collision, the pipe fitting transmission speed is even too high, the vibrated pipe fitting is shifted and cannot be accurately collected to the target position, and the collecting efficiency of the pipe fitting is seriously affected.
Disclosure of Invention
The utility model aims to provide a pipe fitting aggregate device which can rapidly and stably perform root-by-root blanking on pipes and complete aggregate.
In order to achieve the aim of the utility model, a pipe fitting collecting device is provided, which comprises a material conveying mechanism, a material collecting mechanism and a discharging mechanism; the material collecting mechanism is positioned at one side of the material conveying mechanism;
the material conveying mechanism comprises a material conveying rack, a material conveying roller set and a transmission mechanism;
the material conveying roller sets are a plurality of groups and are obliquely arranged on the material conveying rack, and each material conveying roller set comprises a material conveying rotating shaft, a roller body and a connecting piece;
the material conveying rotating shaft is rotationally connected to the material conveying rack through the connecting piece; the material conveying rotating shaft is connected with the transmission mechanism; the roller body is connected to one end of the material conveying rotating shaft, and is a horizontal hourglass-shaped roller body;
the top of the material conveying rack is provided with a plurality of mounting grooves, and the plurality of material discharging mechanisms are connected to the material conveying rack through the mounting grooves;
the blanking mechanism comprises a blanking plate and a blanking cylinder, a cylinder body of the blanking cylinder is connected with the material conveying rack, a telescopic rod of the blanking cylinder is connected with the bottom of the blanking plate, the top of the blanking plate is a blanking surface, the blanking surface is an inclined surface, and one end, close to the blanking surface of the material collecting mechanism, is the lowest end;
the material collecting mechanism comprises a material collecting frame, a material collecting chain, a buffer component and a material moving wheel assembly; two ends of the aggregate chain are respectively connected to two sides of the aggregate frame;
the buffer part comprises a receiving plate and a spring piece; the bottom of the receiving plate is fixed at the top of the collecting frame through the spring piece, the top of the receiving plate is a receiving surface, the receiving surface is an inclined surface, and one end, close to the receiving surface of the material conveying mechanism, is the highest end;
the material moving wheel assembly is positioned at four corners of the bottom of the material collecting frame and comprises pulleys, material collecting suckers, connecting shafts, mounting frames and screws; the pulley passes through the mounting bracket is connected, gather materials the sucking disc and fix the one end of connecting axle, the screw rod will the connecting axle is connected on the mounting bracket.
As a further improvement of the utility model, the connecting piece comprises a bearing and a bearing seat, the material conveying rotating shaft is connected with the bearing seat through the bearing, and the top of the bearing seat is provided with an oil filling port.
As a further improvement of the utility model, the material conveying roller set further comprises a fastener, and the fastener is used for detachably fixing the roller body on the material conveying rotating shaft.
As a further improvement of the utility model, the bottom of the material conveying rack is provided with a material conveying sucker.
As a further improvement of the utility model, a protective cover is arranged at the top of the material conveying rack, one side of the protective cover is hinged with the material conveying rack, and the protective cover is positioned above the transmission mechanism.
Preferably, the blanking mechanism further comprises a connecting plate, the cylinder body of the blanking cylinder is connected with the material conveying rack through the connecting plate, a plurality of limiting rods are vertically arranged on the connecting plate, and the blanking plate is located between the limiting rods.
Preferably, a position correcting rod is arranged in the spring piece, and one end of the position correcting rod is fixed at the top of the material collecting frame.
According to the pipe fitting collecting device, pipe fittings are conveyed from the material conveying roller group one by one, and the obliquely arranged horizontal hourglass-shaped roller bodies clamp the pipe fittings in the middle, so that shaking of the pipe fittings is reduced; when the photoelectric sensing equipment senses that the pipe fitting is transmitted to the target position, the electric cabinet sends out an instruction, the air is introduced into the blanking cylinder, the telescopic rod of the blanking cylinder extends out, the blanking plate ascends along with the pipe fitting, the pipe fitting is lifted up from the roller body and slides along the blanking surface, the pipe fitting is received by the receiving plate, and the pipe fitting slides onto the collecting chain along the receiving surface, so that the blanking and collection of the single pipe fitting are completed.
Compared with the prior art, the pipe fitting collecting device has the advantages that:
(1) The roller body is a horizontal hourglass-shaped roller body and is obliquely arranged, so that the limiting effect of the pipe fitting in conveying is enhanced to a certain extent, the shaking of the pipe fitting in conveying the pipe fitting one by one is reduced, and the pipe fitting is conveyed at high speed and stably;
(2) The aggregate chain is more suitable for small-caliber and light-weight pipe fittings, and compared with a common metal rod body, the aggregate chain has stronger material receiving stability, can reduce the shake of the aggregate frame after the pipe fittings drop down one by one, and avoid the deviation of material receiving positions caused by the long-term shake of the aggregate frame;
(3) Before the pipe fitting enters the collecting frame, the pipe fitting passes through the buffer part, the buffer part can ensure that the pipe fitting can accurately enter the collecting frame, and can also play a role in decelerating the pipe fitting which falls rapidly, so that the collision degree of the pipe fitting and a collecting chain below is reduced.
Drawings
FIG. 1 is a schematic view of a pipe fitting collecting device;
FIG. 2 is a schematic view of a pipe fitting collecting device;
FIG. 3 is a schematic view of a material conveying roller set;
FIG. 4 is a schematic diagram of a blanking mechanism;
FIG. 5 is a schematic view of a cushioning component;
FIG. 6 is a schematic view of a transfer wheel assembly.
Detailed Description
The utility model is further described below with reference to the drawings and specific examples.
As shown in fig. 1-2, the pipe fitting collecting device comprises a material conveying mechanism 1, a collecting mechanism 2 and a discharging mechanism 3; the material collecting mechanism 2 is positioned at one side of the material conveying mechanism 1;
the material conveying mechanism 1 comprises a material conveying rack 11, a material conveying roller set 12 and a transmission mechanism 13;
the material conveying roller sets 12 are a plurality of groups, the material conveying roller sets 12 are obliquely arranged on the material conveying rack 11, as shown in fig. 3, the material conveying roller sets 12 comprise a material conveying rotating shaft 121, a roller body 122 and a connecting piece 123;
the material conveying rotating shaft 121 is rotatably connected to the material conveying rack 11 through a connecting piece 123; the connecting piece 123 comprises a bearing 1231 and a bearing seat 1232, the material transmission rotating shaft 121 is connected with the bearing seat 1232 through the bearing 1231, and an oil filling port 124 is arranged at the top of the bearing seat 1232, so that lubricating oil is added to the bearing 1231 and the bearing seat 1232 when equipment is convenient to maintain, and the quick rotation of the material transmission rotating shaft 121 is ensured; the material transmission rotating shaft 121 is connected with the transmission mechanism 13; the transmission mechanism 13 may be an existing gear transmission mechanism, the material transmission rotating shaft 121 is connected with the transmission mechanism 13 through a gear, and is driven by a motor to drive the gear transmission, so as to drive the material transmission rotating shaft 121 to rotate;
the roller body 122 is connected to one end of the material conveying rotating shaft 121, and the roller body 122 is a horizontal hourglass-shaped roller body; the middle part of the horizontal hourglass-shaped roller body 122 is the lowest part, the pipe fitting 4 passes through the middle of the horizontal hourglass-shaped roller body 122, the pipe fitting 4 is conveyed along the horizontal direction of the material conveying rack 11, a certain included angle exists between the roller body 122 and the pipe fitting 4, the contact area between the surface of the roller body 122 and the outer surface of the pipe fitting 4 can be increased, the jumping degree of the pipe fitting 4 in the conveying process is reduced on the premise that the conveying of the pipe fitting 4 is not influenced, and the conveying stability of the pipe fitting 4 on the roller body 122 is enhanced.
The transfer roll set 12 also includes fasteners 125, the fasteners 125 removably securing the roll body 122 to the transfer shaft 121. The roller 122 is convenient to disassemble and assemble so as to replace the roller 122 with different sizes, so as to adapt to the transmission of pipe fittings with different pipe diameters.
The bottom of the material conveying rack 11 is provided with a material conveying sucker 14. The material conveying sucker 14 is sucked on the ground, so that the vibration reduction and buffering effects are achieved on the material conveying frame 11, shake of the material conveying frame 11 is reduced in the material conveying process, and the stability of material conveying is further enhanced.
The top of the material conveying rack 11 is provided with a protective cover 112, one side of the protective cover 112 is hinged with the material conveying rack 11, and the protective cover 112 is positioned above the transmission mechanism 13. The flying dust pollution of the gears of the material conveying rack 11 is reduced, so that the transmission of the pipe fittings is affected. The hood 112 can be quickly flipped open during equipment maintenance.
The top of the material conveying frame 11 is provided with a plurality of mounting grooves 111, and the plurality of discharging mechanisms 3 are connected to the material conveying frame 11 through the mounting grooves 111;
as shown in fig. 4, the blanking mechanism 3 comprises a blanking plate 31 and a blanking cylinder 32, the cylinder body of the blanking cylinder 32 is connected with the material conveying frame 11, a telescopic rod of the blanking cylinder 32 is connected with the bottom of the blanking plate 31, the top of the blanking plate 31 is a blanking surface, the blanking surface is an inclined surface, and one end, close to the blanking surface of the material collecting mechanism 2, is the lowest end;
preferably, the blanking mechanism 3 further comprises a connecting plate 33, the cylinder body of the blanking cylinder 32 is connected with the material conveying rack 11 through the connecting plate 33, a plurality of limiting rods 34 are vertically arranged on the connecting plate 33, and the blanking plate 31 is located between the limiting rods 34. The limiting rod 34 is lifted along the limiting rod 34 along with the expansion and contraction of the piston rod of the blanking cylinder 32, and the limiting rod 34 plays a certain limiting role in lifting of the blanking plate 31, so that the phenomenon of deviation such as inclination and the like in the lifting process is prevented, and the blanking effect of the blanking plate 31 is influenced.
The aggregate mechanism 2 comprises an aggregate frame 21, an aggregate chain 22, a buffer member 23 and a material moving wheel assembly 24; two ends of the aggregate chain 22 are respectively connected with two sides of the aggregate frame 21; the general material receiving frame is a metal rod for directly receiving falling pipe fittings, and the material collecting chain 22 is a sagging metal chain, compared with the metal rod, the material receiving frame has stronger buffering and vibration resisting capabilities in the material receiving process, so that the material discharging is more stable.
As shown in fig. 5, the buffer member 23 includes a receiving plate 231 and a spring member 232; the bottom of the material receiving plate 231 is fixed at the top of the material collecting frame 21 through a spring piece 232, the top of the material receiving plate 231 is a material receiving surface, the material receiving surface is an inclined surface, and one end, close to the material receiving surface of the material conveying mechanism 1, is the highest end;
the receiving plate 231 receives the pipe fitting 4 dropped from the upper part, plays a role in buffering the pipe fitting 4, enables the pipe fitting 4 to slide onto the collecting chain 22 along the receiving surface, plays a role in friction between the receiving surface and the pipe fitting 4, is used for reducing the speed of the rolling of the pipe fitting 4, prevents the pipe fitting 4 from dropping too fast, and makes violent collision with the collecting chain 22, so that the outer surface of the pipe fitting 4 is damaged.
The spring member 232 plays a role in damping vibration, and after the pipe fitting 4 falls to the material receiving plate 231, the material receiving plate 231 is pressed down, so that the collision degree between the surface of the material receiving plate 231 and the surface of the pipe fitting 4 is reduced. Preferably, a positioning rod 233 is arranged in the spring member 232, and one end of the positioning rod 233 is fixed at the top of the aggregate frame 21. The positioning rod 233 can prevent the spring member 232 from deforming after repeated expansion and contraction, and avoid the influence on the receiving position of the receiving plate 231 due to the deformation of the spring member 232, and the guiding effect of the pipe fitting 4 is never achieved.
The material moving wheel assembly 24 is located at four corners of the bottom of the material collecting frame 21, as shown in fig. 6, the material moving wheel assembly 24 comprises a pulley 241, a material collecting sucker 242, a connecting shaft 243, a mounting frame 244 and a screw 245; the pulley 241 is connected through the mounting bracket 244, gathers materials the one end of sucking disc 242 fixed at connecting axle 243, and screw rod 245 is connected connecting axle 243 on the mounting bracket 244.
The movable pulley 241 can quickly move the aggregate frame 21, so that the distance between the aggregate frame 21 and the material conveying frame 11 can be conveniently adjusted, the material receiving position can be adjusted, batch of aggregated pipe fittings can be moved to the next station together with the aggregate frame 21, the standby aggregate frame 21 is quickly replaced to the target material receiving position, the waiting time for pipe fitting conveying is saved, and the next batch of aggregate pipe fittings is quickly collected.
In the receiving process, the height of the collecting sucker 242 is adjusted by rotating the connecting shaft 243, the ground is sucked by the collecting sucker 242, the stability of the collecting rack 21 is enhanced, and the shaking degree of the collecting rack 21 in the process that the pipe fitting 4 falls off one by one is reduced.
According to the pipe fitting collecting device, pipe fittings 4 are conveyed from the material conveying roller group 12 one by one, and the pipe fittings 4 are clamped in the middle by the obliquely arranged horizontal hourglass-shaped roller bodies 122, so that shaking of the pipe fittings 4 is reduced; when the pipe fitting 4 is sensed to be transmitted to the target position through the arranged photoelectric sensing equipment, the electric cabinet sends an instruction, the air is introduced into the blanking cylinder 32, the telescopic rod of the blanking cylinder 32 extends out, the blanking plate 31 ascends along with the instruction and jacks up the pipe fitting 4 above, the pipe fitting 4 leaves the roller body 122 and slides along the blanking surface, and then is accepted by the receiving plate 231, the pipe fitting 4 slides onto the collecting chain 22 along the receiving surface, and the blanking and collection of the single pipe fitting 4 are completed.
While the preferred embodiments of the present utility model have been described in detail, the present utility model is not limited to the embodiments described above, and various equivalent modifications and substitutions can be made by those skilled in the art without departing from the spirit of the present utility model, and these are intended to be included in the scope of the present utility model as defined in the appended claims.
Claims (7)
1. The pipe fitting collecting device is characterized by comprising a material conveying mechanism, a collecting mechanism and a discharging mechanism; the material collecting mechanism is positioned at one side of the material conveying mechanism;
the material conveying mechanism comprises a material conveying rack, a material conveying roller set and a transmission mechanism;
the material conveying roller sets are a plurality of groups and are obliquely arranged on the material conveying rack, and each material conveying roller set comprises a material conveying rotating shaft, a roller body and a connecting piece;
the material conveying rotating shaft is rotationally connected to the material conveying rack through the connecting piece; the material conveying rotating shaft is connected with the transmission mechanism; the roller body is connected to one end of the material conveying rotating shaft, and is a horizontal hourglass-shaped roller body;
the top of the material conveying rack is provided with a plurality of mounting grooves, and the plurality of material discharging mechanisms are connected to the material conveying rack through the mounting grooves;
the blanking mechanism comprises a blanking plate and a blanking cylinder, a cylinder body of the blanking cylinder is connected with the material conveying rack, a telescopic rod of the blanking cylinder is connected with the bottom of the blanking plate, the top of the blanking plate is a blanking surface, the blanking surface is an inclined surface, and one end, close to the blanking surface of the material collecting mechanism, is the lowest end;
the material collecting mechanism comprises a material collecting frame, a material collecting chain, a buffer component and a material moving wheel assembly; two ends of the aggregate chain are respectively connected to two sides of the aggregate frame;
the buffer part comprises a receiving plate and a spring piece; the bottom of the receiving plate is fixed at the top of the collecting frame through the spring piece, the top of the receiving plate is a receiving surface, the receiving surface is an inclined surface, and one end, close to the receiving surface of the material conveying mechanism, is the highest end;
the material moving wheel assembly is positioned at four corners of the bottom of the material collecting frame and comprises pulleys, material collecting suckers, connecting shafts, mounting frames and screws; the pulley passes through the mounting bracket is connected, gather materials the sucking disc and fix the one end of connecting axle, the screw rod will the connecting axle is connected on the mounting bracket.
2. The pipe fitting collecting device according to claim 1, wherein the connecting piece comprises a bearing and a bearing seat, the material conveying rotating shaft is connected with the bearing seat through the bearing, and an oil filling port is arranged at the top of the bearing seat.
3. The tubular gathering device as recited in claim 1 wherein the feed roller assembly further comprises fasteners for removably securing the roller body to the feed shaft.
4. The pipe fitting collecting device according to claim 1, wherein the bottom of the material conveying rack is provided with a material conveying sucker.
5. The pipe fitting collecting device according to claim 1, wherein a protective cover is arranged on the top of the material conveying frame, one side of the protective cover is hinged with the material conveying frame, and the protective cover is located above the transmission mechanism.
6. The pipe fitting collecting device according to claim 1, wherein the blanking mechanism further comprises a connecting plate, the cylinder body of the blanking cylinder is connected with the material conveying rack through the connecting plate, a plurality of limiting rods are vertically arranged on the connecting plate, and the blanking plate is located between the limiting rods.
7. A pipe fitting gathering device as recited in claim 1 wherein a check rod is disposed within said spring member, one end of said check rod being secured to the top of said gathering frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321228521.3U CN219707807U (en) | 2023-05-19 | 2023-05-19 | Pipe fitting device that gathers materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321228521.3U CN219707807U (en) | 2023-05-19 | 2023-05-19 | Pipe fitting device that gathers materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219707807U true CN219707807U (en) | 2023-09-19 |
Family
ID=87980070
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321228521.3U Active CN219707807U (en) | 2023-05-19 | 2023-05-19 | Pipe fitting device that gathers materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219707807U (en) |
-
2023
- 2023-05-19 CN CN202321228521.3U patent/CN219707807U/en active Active
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